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Tytuł:
Evaluation of Microwave Heating of Protective Coatings Used in the Lost Foam Technology
Autorzy:
Opyd, B.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/382105.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwave
protective coating
lost foam
innowacyjna technologia odlewnicza
mikrofale
powłoka ochronna
tracona piana
Opis:
Presented are results of a preliminary research on determining a possibility to use microwave radiation for drying casting protective coatings applied on patterns used in the lost foam technology. Taken were measurements of permittivity εr and loss factor tgδ at 2.45 GHz, as well as attempts were made of microwave drying of a protective coating based on aluminium silicates, applied on shapes of foamed polystyrene and rigid polymeric foam. Time and results of microwave drying were compared with the results obtained by drying at 50 °C by the traditional method commonly used for removing water from protective coatings. Analysis of the obtained drying kinetics curves demonstrated that selection of proper operation parameters of microwave equipment permits the drying time to be significantly shortened. Depending on kind of the pattern material, drying process of a protective coating runs in a different way, resulting in obtaining different quality of the dried coating.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 65-70
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Possibility of utilizing thermosetting moulding sands by microwave heating
Autorzy:
Granat, K.
Nowak, D.
Stachowicz, M.
Pigiel, M.
Powiązania:
https://bibliotekanauki.pl/articles/380427.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwave heating
thermosetting moulding sand
innowacyjna technologia odlewnicza
nagrzewanie mikrofalowe
masa formierska termoutwardzalna
Opis:
The paper presents a semi-industrial reactor designed for utilisation of waste moulds and cores made of thermosetting moulding sands by microwave incinerating. It was found that a possibility exists of effective incinerating residues of this kind waste cores or moulds left after casting. The research evidences that the apparatus permits effective control of the applied microwave heating process. Preliminary tests of microwave heating indicated that incinerating waste moulds and cores made of industrially used moulding sands based on phenolic-formaldehyde resins is an effective method of their utilization. Application of microwave heating for incinerating waste moulds and cores containing synthetic resins as binders guarantees significant and measurable economical benefits resulting from reduced process time.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of the selected technological factors on the quality of bimetallic castings alloy steel-silumin
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382607.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
bimetallic casting
alphinizing
alloy steel
silumin
innowacyjna technologia odlewnicza
odlew bimetaliczny
alfinowanie
stal stopowa
Opis:
The work presents the research results of the influence of the selected technological factors on the improvement of bimetallic castings alloy steel-silumin. The following alloy steel grades were used for the research: X6CrNiTi18-10, X39Cr13 and HS6-5-2. The sets of the mentioned steel grades were alphinated in silumin AlSi5 and were poured with this silumin or complex silumin AlSi5Ni5Cu4MgCrMoWV into the casting mold obtaining bimetallic castings as a result. Moreover, the following technological factors of the process of bimetallic casting production were analyzed: the time from removing of the set from the alphinizing bath till pouring it with the silumin into the casting mold “τp”, the temperature of the initial heating of the casting mold “t2,0” and the temperature of the silumin for pouring of the casting mold “tz”. It follows from the presented results that the best connecting quality of the analyzed castings is obtained when using: the possible short time “τp” and low temperature values “t2,0” and “tz”.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 215-226
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Cast construction elements for heat treatment furnaces
Autorzy:
Piekarski, B.
Drotlew, A.
Powiązania:
https://bibliotekanauki.pl/articles/382333.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zakład obróbki cieplnej
Opis:
The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 163-170
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Electrical Properties of Multilayer Systems Composed of Foundry Tooling and Moulding Sand
Autorzy:
Gal, B.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/381474.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwaves
electrical properties
multilayer foundry system
innowacyjna technologia odlewnicza
mikrofale
właściwości elektryczne
system odlewniczy wielowarstwowy
Opis:
Within the research, selected multilayer technological systems created as combinations of water-glass containing moulding sand with foundry tooling, were characterised on the grounds of their electrical properties. By measuring resonance frequency and quality factor of a waveguide resonance cavity, real component of permittivity εr′ and loss tangent tgδ were determined for multilayer foundry systems with various qualitative and quantitative compositions. It was demonstrated that combination of a sandmix and foundry tooling with known dielectric properties results in a system with different physico-chemical properties, whose relation to the parameters of individual components of the system is undefined at this research stage. On the grounds of measurement results, theoretical value of microwave heating power, dissipated in unit volume of the selected multilayer foundry system, was determined. Knowledge of theoretical heating power and evaluation of physical, chemical and structural changes occurring in moulding sands exposed to microwaves in such a technological system makes a ground for empirical modelling of the process of microwave heating of foundry moulds and cores.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 21-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of a New Innovative Ceramic Material for Investment Casting Technology
Autorzy:
Stefański, Z.
Izdebska-Szanda, I.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/381703.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry materials
investment casting technology
olivine sand
self-supporting mould
Innowacyjna technologia odlewnicza
innowacyjne materiały odlewnicze
odlewnictwo
forma odlewnicza
Opis:
The article presents the research results of a new ceramic material, in which olivine sand was used as the matrix. This new ceramic material was studied at the angle of its application in the investment casting technology. This material will be mainly used for preparing self-supporting moulds for castings made of aluminium and magnesium alloys, replacing the expensive material – molochite which has been used so far. The article presents the results of mineralogical research of olivine sand, as well as thermophysical research of the new ceramic material made on the olivine sand matrix. Comparative research of both materials was conducted, i.e. with the olivine and molochite matrix, then the assessment of the quality of the new ceramic material was made. What is more, the research results of the developed ceramics and its usefulness for the production of castings are presented.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 51-56
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of master alloy amount and gating system design for ductile cast iron obtain in lost foam process
Autorzy:
Just, P.
Kaczorowski, R.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/379923.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technologies
ductile iron
inmold method
lost foam casting
innowacyjna technologia odlewnicza
żeliwo sferoidalne
metoda in mold
tracona piana
Opis:
The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90%) in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect was obtained for liquid cast iron was fed into the reaction chamber from the bottom and discharged from the top.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 43-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Water-Glass Content on Electrical Properties of Silica Sand-Based Moulding Sand
Autorzy:
Opyd, B.
Nowak, D.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/380420.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwaves
moulding sand
water glass
electrical properties
innowacyjna technologia odlewnicza
mikrofale
masa formierska
szkło wodne
właściwości elektryczne
Opis:
In the paper, presented are measurements of permittivity εr and loss factor tgδ of moulding sand depending on bonding material content, taken at 2.45 GHz by perturbation method on a stand of wave-guide resonance cavity. The determined electrical properties are crucial for kinetics of microwave heating of sandmixes containing water-glass as a binder. The measurements were taken for two sandmixes with various sand grains. The results indicate that, for a moulding sands containing water-glass, the relationship between loss factor value and binder concentration is linear. All the examined moulding sands, irrespective of their base, show a relatively high susceptibility to action of microwave field of frequency 2.45 GHz. The presented measurements make a ground for developing a mathematical model of microwave heating of the systems moulding sand-foundry tooling.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 59-62
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Flexibility of Pusher Furnace Grate
Autorzy:
Słowik, J. A.
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/383197.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
pusher furnace
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
obróbka cieplna
piec przepychowy
Opis:
The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression) and lengthwise (parallel to the direction of compression), was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise), while the exact position of segments changes the grate flexibility by less than 1%.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 137-140
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An Application for Infrared Camera in Analyzing of the Solidification Process of Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Powiązania:
https://bibliotekanauki.pl/articles/381103.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
thermography
TDA method
silumin
microstructure
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
termografia
metoda ATD
mikrostruktura
Opis:
The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler TDA-10, that was cooling down in ambient air. The study was conducted for silumin AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of neareutectic silumin.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 81-84
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of two-stage isothermal annealing on microstructure CuAl10Fe5Ni5 bronze with additions of Si, Cr, Mo, W and C
Autorzy:
Pisarek, B. P.
Powiązania:
https://bibliotekanauki.pl/articles/380284.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
technological properties
bronze alloy
TTT curve
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości technologiczne
stop brązu
Opis:
The aim of this study was to investigate the effect of a two-step isothermal annealing respectively at 1000 ˚C for 30 min, then at the range of 900÷450 ˚C increments 50 ˚C on the microstructure CuAl10 Ni5Fe5 bronze with additions of Si, Cr, Mo, W and C, cast into sand moulds. The study concerned the newly developed species, bronze, aluminium-iron-nickel with additions of Si, Cr, Mo, W and C. In order to determine the time and temperature for the characteristic of phase transitions that occur during heat treatment of the test method was used thermal and derivation analysis (TDA). The study was conducted on cylindrical test castings cast in the mould of moulding sand. It was affirmed that one the method TDA can appoint characteristic for phase transformations points about co-ordinates: τ (s), t (˚C), and to plot out curves TTT for the studied bronze with their use. It was also found that there is a five isothermal annealing temperature ranges significantly altering the microstructure of examined bronze.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 187-194
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Castings in Pit Furnaces for Heat Treatment
Autorzy:
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/380488.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
cast grate
pit furnace
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zakład obróbki cieplnej
paleta odlewnicza
piec grzewczy
Opis:
The article presents examples of typical designs of the cast technological equipment used in pit furnaces for the heat treatment of metals and alloys. The equipment consists of a set of castings connected together in a proper way and used for the formation and transport of charge, which consists of the heat treated parts. Typical equipment has the shape of a cylinder. Usually it comprises a basic pallet (carrier) completed with other elements, i.e. intermediate pallets, rods, spacers, cross-bars and hooks, their number depending on the number and shape of heat-treated products and on production volume. The simplest design solution is to use a cylindrical basket where heat treated products are arranged in a loose configuration. The majority of elements forming the furnace equipment are castings produced in sand molds. Some of them were designed and manufactured in a Foundry of the West Pomeranian University of Technology in Szczecin.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 11-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badania nad odnawialnością polimerowych spoiw odlewniczych
Studies on the renewability of polymeric binders for foundry
Autorzy:
Grabowska, B.
Kaczmarska, K.
Bobrowski, A.
Powiązania:
https://bibliotekanauki.pl/articles/383131.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa formierska
spoiwo polimerowe
sieciowanie spoiwa
innovative foundry material
innovative foundry technology
moulding sand
polymer binder
Opis:
W niniejszej pracy przedstawiono wycinek badań nowych polimerowych spoiw odlewniczych na przykładzie spoiwa BioCo2 z uwzględnieniem problemu jego odnawialności. Omówiono wyniki badań strukturalnych (FT-IR) dla spoiwa BioCo2 przed i po usieciowaniu oraz badań wytrzymałości na zginanie [...] utwardzonej masy formierskiej świeżej, jak i odnowionej wiązanej spoiwem BioCo2. Sieciowanie spoiwa, jak też utwardzanie masy przeprowadzono na drodze fizycznej (promieniowanie mikrofalowe, temperatura). Na podstawie otrzymanych wyników badań wykazano, że istnieje możliwość przywrócenia pierwotnych właściwości wiążących spoiwa BioCo2. Po usieciowaniu spoiwa, jak też po jego utwardzeniu w masie formierskiej właściwości pierwotne można uzyskać poprzez uzupełnienie składu masy o odpowiednią wyznaczoną stechiometrycznie ilość wody. Stwierdzono, że po procesie odnowienia spoiwo BioCo2 nie traci swojej mocy wiązania.
In this paper the results of studies of polymeric binders on the example of the new BioCo2 binder, including the problem of its renewability, are presented. The results of structural studies (FT-IR) for the BioCo2 binder before and after crosslinking, and bending strength tests […] fresh and renewed cured molding sands with BioCo2 binder are discussed. The cross-linking binder and curring of moulding sand was carried out by physical agents (microwave radiation, temperature). On the basis of obtained results was shown that it is possible to restore the initial properties of the adhesive of BioCo2 binder. The initial properties of moulding sand can be achieved, after the cross-linking binders and after curing in the moulding sands with bioCo2 binder , by supplementing the moulding sand composition by the appropriate amount of water.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 47-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ charakteru chemicznego osnowy i spoiwa na właściwości mas ze spoiwami organicznymi
Influence of the chemical character of a sand grains and binder on properties of moulding sands with organic binding agents
Autorzy:
Holtzer, M.
Drożyński, D.
Bobrowski, A.
Mazur, M.
Isendorf, B.
Powiązania:
https://bibliotekanauki.pl/articles/382955.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa sypka
masa samoutwardzalna
żywica furfurylowa
innovative foundry material
innovative foundry technology
self hardening sand
furan resin
Opis:
W artykule zamieszczono wyniki badań wpływu rodzaju osnowy piaskowej (piasek kwarcowy, chromitowy i oliwinowy) na właściwości mas (wytrzymałość [...], ścieralność S, przepuszczalność Pu oraz żywotność Ż) przy zastosowaniu spoiw organicznych o charakterze kwaśnym i zasadowym. Najkorzystniejsze właściwości miały masy, w których osnowa i spoiwo miały najbardziej zbliżony charakter chemiczny (piasek kwarcowy i żywica furanowa). Natomiast w miarę wzrostu różnicy charakteru chemicznego osnowy i żywicy właściwości mas znacznie pogarszały się i w skrajnym przypadku, jakim był układ piasek oliwinowi – żywica furanowa masa nie uzyskiwała nawet minimalnych wymaganych parametrów.
The results of investigations of the kind of the sand grains (high-silica, chromite and olivine sand) on moulding sands properties when organic binding agents of an acidic and basic character were applied, are given in the paper. Moulding sands, in which a sand grains and binding agent were of a similar chemical character (high-silica sand and furan resin), exhibited the best qualities. As the difference of the chemical character of the sand grains and binder was increasing the properties of moulding sands significantly worsened. In the extreme case, which constituted the system: olivine sand and furan resin the moulding sand did not reach even the minimum of the required parameters values.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure and properties of new ecological copper alloys for fittings
Autorzy:
Juszczyk, B.
Kulasa, J.
Cwolek, B.
Malec, W.
Wierzbicki, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/380157.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
ecological brass
thermal derivative analysis
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
mosiądz ekologiczny
analiza termiczna
analiza derywacyjna
Opis:
The article presents the results of studies concerning the selection of the chemical composition of the new ecological copper alloys for fittings. It was analyzed, among other things, the impact of the content of bismuth, aluminum, iron and boron. Their solidification process was characterized on the grounds of thermal and derivative analysis (TDA). Also the microstructure and mechanical properties were analyzed. Casting properties were determined by the castability spiral test. It was found that zinc is an essential component of the tested group of alloys, determining the course of their crystallization, phase composition and microstructure. There was no significant effect from the other elements on the course of crystallization. The obtained results revealed that bismuth is the element of the strongest impact on the castability changes. The formulated alloys surpass the commonly used standardized alloy intended for components of fittings, namely MO59, in terms of casting and mechanical (hardness) properties.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 97-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ geometrii powierzchni zewnętrznych modeli woskowych na kinetykę wysychania form ceramicznych
Influence of the External Surface of Wax Pattern on the Kinetics of Drying of Ceramic Molds
Autorzy:
Zych, J.
Kolczyk, J.
Powiązania:
https://bibliotekanauki.pl/articles/380634.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
szybkość wysychania
spoiwo koloidalne
kształt modelu
czynniki technologiczne
innovative foundry material
innovative foundry technology
colloidal binder
technological factors
Opis:
W przedstawionej pracy, stosując metodę grawimetryczną wyznaczono przebieg wysychania poszczególnych warstw ciekłej mieszanki ceramicznej (CMC), naniesionej na modele woskowe w technologii wytapianych modeli, tworzących tym samym wielowarstwową formę ceramiczną. Stwierdzono, że każda kolejno naniesiona warstwa o podobnej grubości wysycha dłużej, od poprzedniej. Czas wysychania warstw tworzących zamknięte przestrzenie wydłuża się wielokrotnie w porównaniu z wysychaniem powierzchni otwartych (zewnętrznych).
The influence of selected factors on drying ceramic moulds applied in the investment casting technology was determined by the gravimetric method. It was found that each successive layer, of a similar thickness, is drying longer than the previous one. The drying time of layers forming closed spaces is several times longer as compared with drying open surfaces (external).
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 197-202
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Methods of fabrication of medical models with complex spatial structures
Metody wytwarzania modeli medycznych o złożonej strukturze przestrzennej
Autorzy:
Kudasik, T.
Markowski, T.
Markowska, O.
Miechowicz, S.
Powiązania:
https://bibliotekanauki.pl/articles/380657.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
product development
vacuum casting
rapid prototyping
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
rozwój produktu
odlewanie próżniowe
prototypowanie szybkie
Opis:
The process of creating medical models for experimental tests applying modern Rapid Prototyping methods is presented in the article. Respective Rapid Prototyping methods i.e. JS-PolyJet, Selective Laser Sintering (SLS), ProJet and Vacuum Casting (VS) methods are also characterised. The possibilities of using the above in model research and especially in photoelastic research on the examples of human skull top part and a fragment of syndesmosis of the skull are discussed. Rapid Prototyping and Rapid Tooling methods together with computer aided systems CAD/CAM make it possible to carry out numerical analysis and experimental tests on models of very complicated inside and outside shapes. RP techniques allow for fabricating medical models of a tissue structure of human skeleton bones. In case of photoelastic tests, when examined medical object can be destructed, RT techniques and precisely Vacuum Casting method allows for making medical models with reasonable prices and quantities adequate for experimental aims. There is a possibility of analyzing much bigger range of cases of loading regardless of the costs of experiment. Therefore applying Rapid Prototyping techniques for fabricating medical models allows for extending the possible applications of experimental tests in medicine.
W artykule przedstawiono proces tworzenia modeli medycznych przeznaczonych do badań eksperymentalnych z wykorzystaniem nowoczesnych metod szybkiego prototypowania. Scharakteryzowano wybrane metody Rapid Prototyping począwszy od JS – PolyJet, SLS, ProJet, a skończywszy na metodzie odlewania próżniowego Vacuum Casting. Omówiono możliwości ich wykorzystania w badaniach modelowych, a w szczególności w badaniach elastooptycznych, na przykładzie górnej części czaszki i fragmentu więzozrostu czaszkowego. Metody szybkiego prototypowania RP i RT z jednoczesnym wykorzystaniem komputerowych systemów wspomagania CAD/CAM pozwalają na przeprowadzenie analizy numerycznej jak i badań eksperymentalnych na modelach o bardzo skomplikowanych kształtach wewnętrznych jak i zewnętrznych. Techniki RP umożliwiają wykonanie modeli medycznych z dokładnym odwzorowaniem kształtu analizowanych elementów szkieletu kostnego. W przypadku badań elastooptycznych, gdzie konieczne jest uszkodzenie badanych modeli medycznych, techniki RT oraz techniki VC, umożliwiają szybkie ich wykonanie w rozsądnych cenach i w ilości wystarczającej do badań. Dzięki temu istnieje możliwość przeanalizowania znacznie rozszerzonego zakresu przypadków obciążania przy ograniczeniu kosztów badań. Zastosowanie technik szybkiego prototypowania do wykonywania modeli medycznych rozszerza możliwości badań eksperymentalnych w medycynie.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 125-130
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal Reclamation of Foundry Sands Using Repurposed Sand Dryer Equipment
Autorzy:
Sappinen, T.
Orkas, J.
Kronqvist, T.
Powiązania:
https://bibliotekanauki.pl/articles/382085.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
spent foundry sand
thermal reclamation
industrial symbiosis
ochrona środowiska
innowacyjna technologia odlewnicza
zużyta masa formierska
regeneracja termiczna
symbioza przemysłowa
Opis:
One of the biggest problems for sand casting foundries must be the waste produced from disposable molds. Stricter environmental regulations make it harder to dispose of waste sand, so a truly competitive foundry does no longer only make great products, but also concentrates on a sustainable casting process. While methods for repurposing waste foundry sand are still limited, the internal circulation of such sands proves significant possibilities. This paper will focus on thermal reclamation of foundry sands in a special rotating drum furnace in a central facility to serve several foundries. Thermal reclamation is a process for handling foundry sands in elevated temperatures to combust unwanted substances from reusable base sand. The introduction focuses on background of the Finnish foundry business, the most common sand systems in Finland and their reclaim properties. The experimental part features presentation of the new reclamation plant process and the conducted test runs. The samples collected from each test run have been laboratory tested to assure proper sand quality. The results of this work showed that the reclamation of alkaline phenolic no-bake sands was excellent. Reclamation of green sands did not provide satisfactory results as expected and the reclamation of furan no-bake sands provided mixed results, as the raw material was imperfect to begin with. The most important result of this work is still the successful initiation of a centralized thermal reclamation plant, with the ability to reclaim sands of several foundries. With this all of industrial symbiosis, circular economy and sustainability advanced in Finland, and the future development of this plant provides even further opportunities and a possibility to spread the ideas on a global scale.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Determination of Content of Phenol in Foundry Resins by Pyrolysis Gas Chromatography-Mass Spectrometry Method
Autorzy:
Żymankowska-Kumon, S.
Powiązania:
https://bibliotekanauki.pl/articles/382217.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
gas chromatography
pyrolysis
phenol
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
chromatografia gazowa
piroliza
fenol
Opis:
In the foundry industry, many harmful compounds can be found, which as a result of gradual but long-term exposure to employees bring negative results. One of such compounds is phenol (aromatic organic compound), which its vapours are corrosive to the eyes, the skin, and the respiratory tract. Exposition to this compound also may cause harmful effects on the central nervous system and heart, resulting in dysrhythmia, seizures, and coma. Phenol is a component of many foundry resins, especially used in shell moulds in the form of resin-coated sands. In order to identify it, the pyrolysis gas chromatography-mass spectrometry method (Py-GC/MS) was used. The tests were carried out in conditions close to real (shell mould process – temperature 300°C). During the measurement, attention was focused on the appropriate selection of chromatographic analysis conditions in order to best separate the compounds, as it is difficult to separate the phenol and its derivatives. The identification of compounds was based on own standards.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 83-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructure of Cast High-Manganese Steel Containing Titanium
Autorzy:
Tęcza, G.
Garbacz-Klempka, A.
Powiązania:
https://bibliotekanauki.pl/articles/382715.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
cast high manganese steel
primary carbides
microhardness
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
stal wysokomanganowa
węgliki pierwotne
mikrotwardość
Opis:
Widely used in the power and mining industry, cast Hadfield steel is resistant to wear, but only when operating under impact loads. Components made from this alloy exposed to the effect of abrasion under load-free conditions are known to suffer rapid and premature wear. To increase the abrasion resistance of cast high-manganese steel under the conditions where no dynamic loads are operating, primary titanium carbides are formed in the process of cast steel melting, to obtain in the alloy after solidification and heat treatment, the microstructure composed of very hard primary carbides uniformly distributed in the austenitic matrix of a hardness superior to the hardness of common cast Hadfield steel. Hard titanium carbides ultimately improve the wear resistance of components operating under shear conditions. The measured microhardness of the as-cast matrix in samples tested was observed to increase with the increasing content of titanium and was 380 HV0.02 for the content of 0.4%, 410 HV0.02 for the content of 1.5% and 510 HV0.02 for the content of 2 and 2.5%. After solution heat treatment, the microhardness of the matrix was 460÷480 HV0.02 for melts T2, T3 and T6, and 580 HV0.02 for melt T4, and was higher than the values obtained in common cast Hadfield steel (370 HV0.02 in as-cast state and 340÷370 HV0.02 after solution heat treatment). The measured microhardness of alloyed cementite was 1030÷1270 HV0.02; the microhardness of carbides reached even 2650÷4000 HV0.02.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 163-168
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Masy formierskie z nowymi spoiwami nieorganicznymi – ocena ekologiczna w aspekcie środowiska pracy
Moulding sands with new inorganic binders – ecology assessment in the aspect of work environment
Autorzy:
Szanda, I.
Żmudzińska, M.
Faber, J.
Perszewska, K.
Powiązania:
https://bibliotekanauki.pl/articles/380970.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa formierska
spoiwo nieorganiczne
środowisko pracy
innovative foundry material
innovative foundry technology
moulding sand
inorganic binder
work environment
Opis:
Rozwój gospodarki i przemysłu, wprowadzanie nowych technologii i materiałów powoduje często wzrost zagrożenia czynnikami szkodliwymi dla ludzi i środowiska. Pracownicy zatrudnieni na stanowisku zalewacza w odlewni należą do grupy o zwiększonym ryzyku zawodowym. Stosowane masy formierskie podczas zalewania form ciekłym metalem są źródłem emisji szkodliwych, toksycznych a także rakotwórczych (benzen, WWA) związków chemicznych. W referacie przedstawiono wyniki badań stężeń związków chemicznych emitowanych w procesie wykonywania odlewów ze stopów aluminium oraz z mosiądzu, z zastosowaniem mas formierskich z nowymi spoiwami nieorganicznymi. Określone wielkości wskaźników narażenia porównano z wartościami dopuszczalnymi. Pozwoliło to na ocenę wpływu zastosowanych mas na środowisko pracy. Otrzymane wyniki odniesiono również do emisji zanieczyszczeń przy zalewaniu form wykonywanych z masy z żywicą furanową i masy z bentonitem i pyłem węglowym.
The development of economy and industry introducing new technologies and materials often means the increased threat of occurrence of factors harmful to humans and environment. Workers employed in foundries as mould pourers are the group of high professional risk. Foundry moulding sands when poured with liquid metal are a source of the emission of harmful, toxic and carcinogenic (benzene, PAHs) compounds. The paper presents the results of studies on the concentration of chemical compounds emitted in the process of casting aluminium alloys and brass using moulding sands with the new inorganic binders. The specific values of the exposure indices were compared with the limit values. This enabled an assessment of the impact of moulding sands on work environment. The obtained results were compared with the values of contaminants emitted when pouring foundry moulds made from furan sands and bentonite sands with an addition of coal dust.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 179-184
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Aging Time Effects of the Pre-expanded Polystyrene on the Patterns Mechanical Properties
Autorzy:
Buczkowska, K.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381049.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
Innovative casting material
foundry
lost foam
model of polystyrene
casting
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
tracona piana
polistyrenowy model odlewniczy
Opis:
The aging granulate is to activate the blowing agent during the manufacturing process to granulate models can re-expand and shape the model of well-sintered granules, smooth surface and a suitable mechanical strength. The article presents the results of studies which aim was to determine the optimum time for aging pre-foamed granules for pre-selected raw materials. The testing samples were shaped in an autoclave, with constant parameters sintering time and temperature. Samples were made at 30 minute intervals. Models have been subjected to flexural strength and hardness.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 131-137
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Recycling of waste moulding sands with new binders
Autorzy:
Izdebska-Szanda, I.
Angrecki, M.
Palma, A.
Powiązania:
https://bibliotekanauki.pl/articles/381987.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry material
innovative foundry technology
modified inorganic binder
reclamability
management
post reclamation waste
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
spoiwo nieorganiczne
odpad porekultywacyjny
Opis:
This paper presents the results of research which is part of studies carried out under the project POIG.01.01.02-00-015/09 "Advanced Materials and Technologies", one of the aims of which is to introduce new, environment-friendly, inorganic binders to the production of castings from non-ferrous metals. The paper presents the results of research on the management of waste moulding sands prepared according to the new technology, including their multiple reclamation and management of post-reclamation waste. Studies of multiple reclamation are a continuation of the preliminary research described earlier. The programme of the studies described in this paper also included validation of the results under industrial conditions.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2; 43-48
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Porosity of Castings Produced by the Vacuum Assisted Pressure Die Casting Method
Autorzy:
Zyska, A.
Konopka, Z.
Łągiewka, M.
Nadolski, M.
Powiązania:
https://bibliotekanauki.pl/articles/379699.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
aluminium alloy
vacuum assisted pressure
die casting
casting defect
porosity
innowacyjna technologia odlewnicza
stop aluminium
formowanie podciśnieniowe
odlewanie ciśnieniowe
wada odlewu
porowatość
Opis:
The paper presents the results of investigations concerning the influence of negative (relative) pressure in the die cavity of high pressure die casting machine on the porosity of castings made of AlSi9Cu3 alloy. Examinations were carried out for the VertaCast cold chamber vertical pressure die casting machine equipped with a vacuum system. Experiments were performed for three values of the applied gauge pressure: -0.3 bar, -0.5 bar, and -0.7 bar, at constant values of other technological parameters, selected during the formerly carried initial experiments. Porosity of castings was assessed on the basis of microstructure observation and the density measurements performed by the method of hydrostatic weighing. The performed investigation allowed to find out that – for the examined pressure range – the porosity of castings decreases linearly with an increase in the absolute value of negative pressure applied to the die cavity. The negative pressure value of -0.7 bar allows to produce castings exhibiting porosity value less than 1%. Large blowholes arisen probably by occlusion of gaseous phase during the injection of metal into the die cavity, were found in castings produced at the negative pressure value of -0.3 bar. These blowholes are placed mostly in regions of local thermal centres and often accompanied by the discontinuities in the form of interdendritic shrinkage micro-porosity. It was concluded that the high quality AlSi9Cu3 alloy castings able to work in elevated temperatures can be achieved for the absolute value of the negative pressure applied to the die cavity greater than 0.5 bar at the applied set of other parameters of pressure die casting machine work.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 125-130
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Casting Die Cooling on Solidification Process and Microstructure of Hypereutectic Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380676.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
casting die cooling
water mist
hypereutectic silumin
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewanie kokilowe
mgła wodna
silumin nadeutektyczny
Opis:
The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic alloys: AlSi15 and AlSi19. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified silumins on the research station allowing the cooling of the special permanent probe using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of hypereutectic silumins. The study demonstrated that the use of mold cooled with water mist stream allows in wide range the formation of the microstructure of hypereutectic silumins. It leads to higher homogeneity of microstructure and refinement of crystallizing phases and also it increases subsequently the mechanical properties of casting.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 175-180
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of time and pressure of forming a pattern on mechanical properties
Autorzy:
Pacyniak, T.
Buczkowska, K.
Kaczorowski, R.
Powiązania:
https://bibliotekanauki.pl/articles/382163.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
foundry engineering
lost foam
polystyrene pattern
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
przemysł odlewniczy
tracona piana
styropianowy model odlewniczy
Opis:
In this paper, the technology of forming patterns on a research station equipped with an autoclave A-600 of Polish company GROM is presented. This study was conducted to determine the influence of pressure and time of forming a pattern on the bending strength. Analysis of the results confirmed that bending strength increases with increasing the pressure. The time of forming a pattern has a similar effect.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 151-156
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Achieving Control of Coating Process in your Foundry
Autorzy:
Di Muoio, G. L.
Tiedje, N. S.
Powiązania:
https://bibliotekanauki.pl/articles/383283.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative moulding technology
innovative moulding material
quality management
coating process control
sand compaction
coating penetration
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zarządzanie jakością
zagęszczanie masy
Opis:
Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating process is prerequisite for a stable drying process. In this study, we analyse the effect of different variables on the coating layer properties. We start by considering four critical variables identified in a previous study such as sand compaction, coating density, dipping time and gravity and then we add centre points to the original experimental plans to identify possible non-linear effects and variation in process stability. Finally, we investigate the relation between coating penetration (a variable that is relatively simple to measure in production) and other coating layer thickness properties (relevant for the drying process design). Correlations are found and equations are provided. In particular it is found that water thickness can be directly correlated to penetration with a simple linear equation and without the need to account for other variables.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 110-114
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Taguchi Approach for Optimization of Parameters that Reduce Dimensional Variation in Investment Casting
Autorzy:
Bansode, S. N.
Phalle, V. M.
Mantha, S.
Powiązania:
https://bibliotekanauki.pl/articles/381195.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
investment casting
dimensional accuracy
Taguchi method
optimisation
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewnictwo
dokładność wymiarowa
metoda Taguchi
optymalizacja
Opis:
Variation in final casting dimensions is a major challenge in the investment casting industry. Additional correction operations such as die tool reworking as well as coining operations affect foundry productivity significantly. In this paper influence of basic parameters such as wax material, mould material, number of ceramic coats and feed location on the dimensional accuracy of stainless-steel casting has been investigated. Two levels of each factor were chosen for experimental study. Taguchi approach has been used to design the experiment and to identify the optimal condition of each parameter for reduced dimensional deviation. Analysis of variance has been carried out to determine the contribution of each process parameter. The result reports that selected parameters have significant effect on the dimensional variability of investment casting. Mould material is the dominant parameter with the largest contribution followed by number of ceramic coats and wax material whereas feed location is having negligible contribution.
Źródło:
Archives of Foundry Engineering; 2019, 1; 5-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental Investigations on the Ejector Forces in the Die Casting Process
Autorzy:
Krischke, S.
Müller, S.
Schuchardt, T.
Kouki, Y.
Dilger, K.
Powiązania:
https://bibliotekanauki.pl/articles/382411.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
information technology
foundry industry
high pressure die casting
ejector force
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
technologia informatyczna
przemysł odlewniczy
odlewanie wysokociśnieniowe
Opis:
A measuring system was developed for the measurement of ejector forces in the die casting process. When selecting the sensor technology, particular care was taken to ensure that measurements can be taken with a high sampling rate so that the fast-running ejection process can be recorded. For this reason, the system uses piezoelectric force sensors which measure the forces directly at the individual ejector pins. In this way, depending on the number of sensors, it is possible to determine both the individual ejector forces and the total ejector force. The system is expandable and adaptable with regard to the number and position of the sensors and can also be applied to real HPDC components. Automatic triggering of the measurements is also possible. In addition to the measuring system, a device and a method for in-situ calibration of the sensors have also been developed. To test the measuring system, casting experiments were carried out with a real aluminium HPDC aluminium component. The experiments showed that it is possible to measure the ejector forces with sufficient sampling rate and also to observe the process steps of filling, intensification and die opening by means of ejector forces. Experimental setup serves as a basis for future investigations regarding the influencing parameters on the ejection process.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 116-119
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Technologia wytapianych modeli w zastosowaniu dla stopów miedzi
Investment Casting Technology Applied to Copper Alloys
Autorzy:
Rzadkosz, S.
Kranc, M.
Garbacz-Klempka, A.
Kozana, J.
Piękoś, M.
Powiązania:
https://bibliotekanauki.pl/articles/381118.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
metalografia
wada odlewu
technologia wytapianych modeli
stop miedzi
innovative foundry material
innovative foundry technology
metallography
casting defect
investment casting technology
copper alloy
Opis:
Technologia wytapianych modeli należy do najstarszych technologii odlewniczych. Historycznie służyła do odlewania narzędzi, broni i ozdób. Model wykonany z wosku pszczelego oblepiano gliną suszono i wypalano. Otrzymywano odlewy o dużej gładkości powierzchni, dokładności i precyzji wykonania ornamentu. Metodą tą odlewano niewielkie kilkugramowe odlewy jak i wielkogabarytowe pomniki. Współcześnie ta technologia jest wykorzystywana w wielu ważnych gałęziach produkcji zarówno artystycznej, jak i przemysłowej. Szczególnie w przemyśle zbrojeniowym, lotniczym, motoryzacyjnym, energetycznym, budowlanym, a nawet kosmicznym. W pracy przedstawiono wyniki badań i eksperymentów, prowadzonych w zakresie technologii odlewnictwa miedzi i stopów miedzi z zastosowaniem metody wytapianych modeli, zarówno w aspekcie historycznym, jak i współczesnej praktyki przemysłowej. Przykładowo przedstawiono analizę wybranych elementów dawnych technologii, form i odlewów wytworzonych w epoce brązu oraz wyniki badań dotyczące aktualnie produkowanych odlewów dla branży energetycznej. Jakość odlewów została oceniona na podstawie przeprowadzonych badań z zakresu mikrostruktury, składu chemicznego, przewodności elektrycznej i zawartości tlenu.
Investment casting technology belongs to the oldest casting techniques. Historically, it was used for casting tools, weapons and ornaments. A model, made from beeswax, was covered in loam, dried and fired. The casts obtained were characterised by high surface smoothness, accuracy and precision of its ornaments. This method was used for relatively small casts as well as for big monuments. Nowadays, this technology is used in many fields of manufacturing, both artistic and industrial, especially in ornaments, aviation, automotive, power, construction and even space industry. This work presents the results of research and experiments conducted in the field of casting technology of copper and copper alloys, applying the investment casting method, both in its historical aspect and modern industrial practice. An exemplary analysis was presented of the chosen elements of the old technologies, moulds and casts, as well as the results of casts made currently for the power industry. The casts quality was evaluated based on the research of their microstructure, chemical composition, electrical conductivity and oxygen content.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 143-148
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New Materials in the Production of Moulding and Core Sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Grabarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/383336.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
binder
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierskia
spoiwo
materiał biodegradowalny
Opis:
The article shows the influence of environment requirements on changes in different foundry moulding sands technologies such as cold box, self-hardening moulding sands and green sands. The aim of the article is to show the possibility of using the biodegradable materials as binders (or parts of binders’ compositions) for foundry moulding and core sands. The authors concentrated on the possibility of preparing new binders consisting of typical synthetic resins - commonly used in foundry practice - and biodegradable materials. According to own research it is presumed that using biodegradable materials as a part of new binders’ compositions may cause not only lower toxicity and better ability to reclaim, but may also accelerate the biodegradation rate of used binders. What’s more, using some kinds of biodegradable materials may improve flexibility of moulding sands with polymeric binder. The conducted research was introductory and took into account bending strength and thermal properties of furan moulding sands with biodegradable material (PCL). The research proved that new biodegradable additive did not decrease the tested properties.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 25-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Temperature and microstructure characteristics of silumin casting AlSi9 made with investment casting method
Autorzy:
Pietrowski, S.
Rapiejko, C.
Powiązania:
https://bibliotekanauki.pl/articles/380337.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
lost wax molding
investment casting
silumin casting
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
metoda traconego wosku
odlewnictwo precyzyjne
odlew siluminowy
Opis:
This work presents the research result of the temperature distribution and the microstructure in certain parts of the field-glass body frame casting made from silumin AlSi9 using the investment casting method in the ceramic mould. It was proved that the highest temperature of the silumin appears in the sprue in which the silumin is in the liquid-solid state, though the process of silumin crystallization in the casting is finished. It was stated that in certain elements of the casting the side opposite to the runner crystallizes and cools fastest. The differences in the rate of crystalline growth and cooling of certain casting elements cause different microstructure in them which can also influence the mechanic properties. It is necessary to state that the temperature of the initial heating of the ceramic mold equal to 60ºC guarantees obtaining of the castings without defects and of little porosity. Incomplete modification of the silumin with strontium causes silica precipitation to appear close to the spherical ones.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 177-186
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical and Thermal Deformation of Hot-box Moulding Sands
Autorzy:
Grabarczyk, A.
Major-Gabryś, K.
Dobosz, S. M.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/381390.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry material
innovative foundry technology
mechanical properties
moulding sand deformation
hot distortion
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości mechaniczne
odkształcenie masy formierskiej
deformacja cieplna
Opis:
The constantly developing and the broadly understood automation of production processes in foundry industry, creates both new working conditions - better working standards, faster and more accurate production - and new demands for previously used materials as well as opportunities to generate new foundry defects. Those high requirements create the need to develop further the existing elements of the casting production process. This work focuses on mechanical and thermal deformation of moulding sands prepared in hot-box technology. Moulding sands hardened in different time periods were tested immediately after hardening and after cooling. The obtained results showed that hardening time period in the range 30-120 sec does not influence the mechanical deformation of tested moulding sands significantly. Hot distortion tests proved that moulding sands prepared in hot-box technology can be characterized with stable thermal deformation up to the temperature of circa 320 °C.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 55-58
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Żaroodporne powłoki Al-Si wytworzone metodą zawiesinową
Heat-resisting Al-Si coatings manufactured with the slurry method
Autorzy:
Kochmańska, A.
Gawdzińska, K.
Powiązania:
https://bibliotekanauki.pl/articles/381583.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
powłoka żaroodporna
metoda zawiesinowa
korozja wysokotemperaturowa
innovative foundry material
innovative foundry technology
heat resisting coating
slurry method
high temperature corrosion
Opis:
Podniesienie odporności elementów maszyn i urządzeń na korozję wysokotemperaturową uzyskuje się między innymi stosując powłoki żaroodporne na bazie aluminium. Wytworzenie powłoki dyfuzyjnej o budowie gradientowej sprzyja większej żywotności powłok i jednocześnie elementów zabezpieczanych. Detale bardzo często są odlewane i nie poddawane obróbce mechanicznej. Nałożenie powłoki powinno być możliwe na powierzchni surowego odlewu. W pracy przedstawiono wyniki badań nad wytwarzaniem ochronnych powłok aluminiowo-krzemowych nakładanych metodą zawiesinową na żarowytrzymałe staliwo GX30NiCrSi30-20, stop niklu Inconel 617 oraz stop tytanu TiAl6V4. Tą samą metodą wytworzono powłoki na różnych podłożach. W celu uzyskania powłok ochronnych zastosowano metodę zawiesinową. W skład zawiesiny wchodzą proszki metali, spoiwo organiczne oraz topnik. Elementy pokryte zawiesiną o tym samym składzie wygrzewano w piecu w atmosferze powietrza w odpowiednim czasie i temperaturze. Otrzymane powłoki posiadają budowę dwustrefową. Uzyskane powłoki poddano badaniom strukturalnym opisującym: budowę strefową i skład chemiczny. Określono również grubość i mikrotwardość powłok.
Increase in high temperature corrosion resistance is achieved, among other things, by application of heat-resisting, aluminum-based coatings. Production of a diffusion coating of gradient structure favors longer life of both coatings and preserved elements. Parts are very often casted and not subjected to machining. Application of a coating should be possible on the raw surface of the casting. This paper presents results of a study of manufacturing of protective Al-Si coatings, applied using the slurry method on a high-temperature creep resisting cast steel GX30NiCrSi30-20, a nickel alloy-Inconel 617 and a titanium alloy TiAl6V4. The same method was used to apply coatings on different surfaces. To obtain protective coatings, the slurry method was used. The slurry is composed of metal powders, an organic binder and a fusing agent. Elements coated with slurry of the same composition were hold in a furnace in air atmosphere, at an appropriate temperature and for an appropriate time period. Obtained coatings have a bizonal structure. The coatings were subjected to structural testing, describing the zonal structure and the chemical constitution. Thickness and microhardness of the coatings were also determined.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 107-112
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Sand Grains Properties on Electrical Properties of Moulding Sand with Inorganic Binder
Autorzy:
Opyd, B.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/381698.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
microwaves
moulding sand
sand grain
water glass
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
mikrofale
masa formierska
osnowa piaskowa
szkło wodne
Opis:
The paper presents the results of basic research on the influence of the properties of sand grains on electrical properties of water glass moulding sands. It shows electrical properties of the main component – sand grains, crucial to the kinetics of moulding sands heating, such as permittivity εr and loss factor tgδ. Measurements were carried out with the use of the perturbation method for silica, chromite and olivine sands of different mineral, chemical composition and particle size distribution, as well as for moulding sands with water glass grade 145. Analysis of the results of measurements of electrical properties shows that all moulding sands are characterized by a similar permittivity εr and loss factor tgδ. It was found that the electrical properties and the quantity and quality of other components may have a decisive influence on the effectiveness and efficiency of the microwave heating of moulding sands with sand grains. In determining the ability to efficiently absorb the microwave radiation for mixtures which moulding sands are, the impact of all components influencing their individual technological parameters should be taken into account.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 43-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The framework of agent-based negotiation platform for foundries cooperating in supply chain
Autorzy:
Kluska-Nawarecka, S.
Regulski, K.
Rojek, G.
Powiązania:
https://bibliotekanauki.pl/articles/379687.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
innovative foundry technologies
innovative foundry materials
ontology
agent technology
production support
technologia informacyjna
przemysł odlewniczy
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
ontologia
technologia agentowa
wspomaganie produkcji
Opis:
This paper concerns the domain of contracts in the metallurgy and heavy industry, that are the form of deals making between cooperating companies being suppliers and consumers of some goods. From a general point of view cooperation enables for small companies to realize orders that are too large for an individual producer, but contract negotiations, further scheduling and support of production are usually too difficult and complicated. This paper presents a proposition of an information system, that should make cooperation between companies more available. Such system should be distributed among cooperating producers, what is the reason for choosing of the agent technology as the main software paradigm. This system should also support interchanging of information in many norms and technical standards, what results in the use of ontology concerning metallurgy and heavy industry.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 73-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigations of Ferritic Nodular Cast Iron Containing About 5-6% Aluminium
Autorzy:
Soiński, M. S.
Kordas, P.
Skurka, K.
Jakubus, A.
Powiązania:
https://bibliotekanauki.pl/articles/379726.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
metallography
Al-alloyed cast iron
spheroidization
graphite precipitates
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
metalografia
żeliwo stopowe
sferoidyzacja
wydzielenia grafitu
Opis:
The work presents results of investigations concerning the production of cast iron containing about 5-6% aluminium, with the ferritic matrix in the as-cast state and nodular or vermicular graphite precipitates. The examined cast iron came from six melts produced under the laboratory conditions. It contained aluminium in the amount of 5.15% to 6.02% (carbon in the amount of 2.41% to 2.87%, silicon in the amount of 4.50% to 5.30%, and manganese in the amount of 0.12% to 0.14%). After its treatment with cerium mixture and graphitization with ferrosilicon (75% Si), only nodular and vermicular graphite precipitates were achieved in the examined cast iron. Moreover, it is possible to achieve the alloy of pure ferritic matrix, even after the spheroidizing treatment, when both the aluminium and the silicon occur in cast iron in amounts of about 5.2÷5.3%.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 141-146
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Quartz Sand Quality on Bending Strength and Thermal Deformation of Moulding Sands with Synthetic Binders
Autorzy:
Dobosz, S. M.
Grabarczyk, A.
Major-Gabryś, K.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/380092.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
quartz sand
moulding sand
synthetic resin
hot distortion
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
piasek kwarcowy
masa formierska
żywica syntetyczna
Opis:
Modern techniques of castings production, including moulding sands production, require a strict technological regime and high quality materials. In the case of self-hardening moulding sands with synthetic binders those requirements apply mainly to sand, which adds to more than 98% of the whole moulding sand mixture. The factors that affect the quality of the moulding sands are both chemical (SiO2, Fe2O3 and carbonates content) and physical. Among these factors somewhat less attention is paid to the granulometric composition of the sands. As a part of this study, the effect of sand quality on bending strength Rgu and thermal deformation of self-hardening moulding sands with furfural and alkyd resin was assessed. Moulding sands with furfural resin are known [1] to be the most susceptible to the sand quality. A negative effect on its properties has, among others, high content of clay binder and so-called subgrains (fraction smaller than 0,1mm), which can lead to neutralization of acidic hardeners (in the case of moulding sands with furfuryl resin) and also increase the specific surface, what forces greater amount of binding agents. The research used 5 different quartz sands originating from different sources and characterized with different grain composition and different clay binder content.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 9-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Materials for Reformer Furnace Tubes. History of evolution
Autorzy:
Garbiak, M.
Jasiński, W.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/380600.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
damage
reformer furnace tubes
Ni-Cr austenitic cast steel
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
uszkodzenie
piec rurowy
staliwo austenityczne
Opis:
The paper discusses progress that has been made over the past sixty years in increasing the service life of centrifugally cast, creepresistant tubes operating in reformer furnaces. Attention was mainly focused on the principles of selection of the chemical composition of castings to improve their creep behaviour. The reasons accounting for withdrawal of tubes from service were indicated. Examples of chemical composition and mechanical properties obtained in creep-resistant Ni-Cr cast steel used by the leading European tube manufacturers were stated. Trends in current research aiming at further improvement of the tube performance characteristics were mentioned.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 47-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Impact of Microwave Penetration Depth on the Process of Heating the Moulding Sand with Sodium Silicate
Autorzy:
Nowak, D.
Powiązania:
https://bibliotekanauki.pl/articles/380638.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry material
innovative foundry technology
penetration depth
microwaves
electrical permittivity
moulding sand
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
głębokość wnikania
mikrofale
przenikalność elektryczna
masa formierska
Opis:
This paper presents the impact of microwave penetration depth on the process of heating the moulding sand with sodium silicate. For each material it is affected by: the wavelength in vacuum and the real and imaginary components of the relative complex electrical permittivity εr for a selected measurement frequency. Since the components are not constant values and they change depending on the electrical parameters of materials and the frequency of the electromagnetic wave, it is indispensable to carry out laboratory measurements to determine them. Moreover, the electrical parameters of materials are also affected by: temperature, packing degree, humidity and conductivity. The measurements of the dielectric properties of moulding sand with sodium silicate was carried out using the perturbation method on a stand of waveguide resonance cavity. The real and imaginary components of the relative complex electrical permittivity was determined for moulding sand at various contents of sodium silicate and at various packing degrees of the samples. On the basis of the results the microwave penetration depth of moulding sand with sodium silicate was established. Relative literature contains no such data that would be essential to predicting an effective process of microwave heating of moulding sand with sodium silicate. Both the packing degree and the amount of sodium silicate in moulding sand turned out to affect the penetration depth, which directly translates into microwave power density distribution in the process of microwave heating of moulding sand with sodium silicate.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 115-118
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Kinetics of hardening and drying of ceramic moulds with the new generation binder – colloidal silica
Autorzy:
Zych, J.
Kolczyk, J.
Powiązania:
https://bibliotekanauki.pl/articles/381420.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
colloidal binder
investment casting
drying rate
technological factor
innowacyjna technologia odlewnicza
innowacyjne materiały odlewnicze
spoiwo koloidalne
szybkość suszenia
czynnik technologiczny
Opis:
The influence of selected factors on drying ceramic moulds applied in the investment casting technology was determined by the gravimetric method. Moulds produced of ceramic sands based on the new generation binders – colloidal silica, were investigated. It was found that each successive layer, of a similar thickness, is drying longer than the previous one. The drying time of layers forming closed spaces is several times longer as compared with drying open surfaces (external). Grain size of matrix used for moulds sprinkling has none significant influence on drying rates.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 112-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wykonywanie odlewów z żeliwa sferoidalnego w formach warstwowych z ekologicznych mas formierskich
Casting ductile iron in layer moulds made from ecological sands
Autorzy:
Rączka, M.
Gandurski, K.
Isendorf, B.
Powiązania:
https://bibliotekanauki.pl/articles/381617.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
ochrona środowiska
żeliwo sferoidalne
forma dwuwarstwowa
badania odlewu
innovative foundry material
innovative foundry technology
environment protection
ductile iron
two layer mould
Opis:
Artykuł zawiera wyniki uzyskane podczas badań wykonywanych w ramach projektu celowego w odlewni Hardtop w Charsznicy. Celem badań było opracowanie technologii wykonania dobrej jakości odlewów z żeliwa sferoidalnego przy jednoczesnym zachowaniu skutecznych technik ochrony środowiska. Przedstawiono badania wykonywania odlewów o masie od 1 do 300 kg z żeliwa sferoidalnego gatunek 400-15, 500-7 z zastosowaniem form dwuwarstwowych, gdzie masę przymodelową i rdzeniową stanowi masa z alkalicznym spoiwem organicznym, a masę wypełniającą – masa ze spoiwem nieorganicznym - geopolimerowym. Zastosowano uproszczoną regenerację masy z możliwością wykorzystania odzyskanego regeneratu do masy wypełniającej. Przeprowadzono dobór metody sferoidyzacji i modyfikacji żeliwa odpowiednich dla warunków odlewni Hardtop. Wykonano serię próbną odlewów i przeprowadzono badania poprawności konstrukcji układów zalewania i zasilania z zastosowaniem otulin egzotermicznych na nadlewy. Badania potwierdziły słuszność przyjętej koncepcji wykonywania odlewów z żeliwa sferoidalnego w formach warstwowych przy zachowaniu maksymalnie 15% udziału mas ze spoiwem organicznym.
The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica. The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined with effective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder. A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The cast iron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 163-168
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development of a New Tool Material for High Pressure Die Casting
Autorzy:
Herman, A.
Zikmund, P.
Tatíček, F.
Powiązania:
https://bibliotekanauki.pl/articles/382710.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
metallography
die material
HPDC technology
wear resistant alloy
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
metalografia
odlewanie ciśnieniowe
stop odporny na ścieranie
Opis:
The paper describes existing requirements for tool materials. In the light of experience with these supplied materials, we have demonstrated their considerable influence on the life of molds for die casting technology. From this research came the evaluation methodology of these tool materials which has been used for directing the development of a new material. Based on the new regulation of the chemical composition a sample was casted and forged after that. Then was determined the process of heat treatment and from a block of this material a mold insert was produced. This insert is now being tested in production.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 23-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the Al2O3 Solid Phase on the Kinetics of Binding Ceramic Moulds
Autorzy:
Kolczyk, J.
Zych, J.
Jamrozowicz, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/380203.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
investment casting technology
ultrasonic test
ceramic mould
aqueous binder
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
technologia wytapianych modeli
pomiar ultradźwiękowy
forma ceramiczna
spoiwo wodniste
Opis:
The investigation results of the kinetics of binding ceramic moulds, in dependence on the solid phase content in the liquid ceramic slurries being 67, 68 and 69% - respectively, made on the basis of the aqueous binding agents Ludox AM and SK. The ultrasonic method was used for assessing the kinetics of strengthening of the multilayer ceramic mould. Due to this method, it is possible to determine the ceramic mould strength at individual stages of its production. Currently self-supporting moulds, which must have the relevant strength during pouring with liquid metal, are mainly produced. A few various factors influence this mould strength. One of them is the ceramic slurry viscosity, which influences a thickness of individual layers deposited on the wax model in the investment casting technology. Depositing of layers causes increasing the total mould thickness. Therefore, it is important to determine the drying time of each deposited layer in order to prevent the mould cracking due to insufficient drying of layers and thus the weakening of the multilayer mould structure.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 91-96
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effect of Temperature on the Result of Complex Modification of IN-713C Superalloy Castings
Autorzy:
Binczyk, F.
Gradoń, P.
Mańka, M.
Findziński, R.
Powiązania:
https://bibliotekanauki.pl/articles/383137.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Innovative casting material
innovative casting technology
nickel alloy IN-713C
modification
cobalt aluminate
macrostructure
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
stop niklu IN-713C
glinek kobaltu
makrostruktura
Opis:
The paper presents the results of research on the determination of the effect of pouring temperature on the macrostructure of the castings subjected to complex (surface and volume) modification and double filtration. Tested castings were made of post-production scrap (gating system parts) of IN-713C superalloy. Tests included the evaluation of the number of grains per 1 mm2, mean grain surface area, shape factor and tensile strength. Casting temperature below 1470 °C positively influenced the modification effect. The grains were finer and the mechanical properties increased, especially for castings with thicker walls. On the other hand, manufacture of thin walled castings of high quality require pouring temperature above 1480 °C.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 13-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Compositions: Biodegradable Material – Synthetic Resins as Moulding Sands Binders
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Powiązania:
https://bibliotekanauki.pl/articles/383210.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
furfuryl resin
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierska
żywica furfurylowa
materiał biodegradowalny
Opis:
Growing emission requirements are forcing the foundry industry to seek new, more environmentally friendly solutions. One of the solutions may be the technologies of preparing moulding and core sands using organic biodegradable materials as binders. However, not only environmental requirements grow but also those related to the technological properties of moulding sand. Advancing automation and mechanization of the foundry industry brings new challenges related to the moulding sands. Low elasticity may cause defects during assembly of cores or moulds by the manipulators. The paper presents the study of flexibility in the room temperature according to new method and resistance to thermal deformation of self-hardening moulding sands with furfuryl resin, containing biodegradable material PCL. The task of the new additive is to reduce the moulding sands harmfulness to the environment and increase its flexibility in the room temperature. The impact of the additive and the effect of the amount of binder on the properties of mentioned moulding sands were analysed. Studies have shown that the use of 5% of PCL does not change the nature of the thermal deformation curve, improves the bending strength of tested moulding mixtures and increases their flexibility at room temperature.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 75-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wear resistance of nodular cast iron with carbides
Autorzy:
Gumienny, G.
Powiązania:
https://bibliotekanauki.pl/articles/381470.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
nodular cast iron
carbides
abrasive wear resistance
adhesive wear resistance
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
żeliwo sferoidalne
węgliki
odporność na ścieranie
Opis:
In this paper results of abrasive and adhesive wear resistance of selected grades of nodular cast iron with carbides are presented. It was demonstrated, that the maximum wear resistance has got nodular cast iron with the microstructure of upper bainite, lower bainite and carbides. This cast iron with hardened steel and sulfonitrided steel is the most advantageous friction pair during adhesive wear testing. It was found, that the least advantageous friction pair is pearlitic nodular cast iron with carbides and normalized steel.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 81-88
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of the Influence of Additions on the Formation of Microstructure of Al-Zn-Mg-Cu Alloys
Autorzy:
Pisarek, B. P.
Czekaj, E.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381528.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
Al-Zn-Mg-Cu alloy
TDA method
hardness HB
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
stop Al-Zn-Mg-Cu
metoda ATD
Opis:
The article presents the investigations of 7xxx aluminium alloys performed by the method of thermal and derivational analysis. The studies made it possible to identify the effect of the changes in the Cu concentration, the total Zn and Mg weight concentrations and the Zn/Mg weight concentration ratio on their crystallization process: the cooling as well as the kinetics and dynamics of the thermal process of cooling and crystallization. Metallographic studies were performed on the microstructure of the examined alloys and their HB hardness was measured. The evaluation of the changes was presented in reference to the model alloys EN AW-7003 and EN AW-7010, whose microstructure under the conditions of thermodynamic equilibrium are described by the phase diagrams: Al-Zn-Mg and Al-Zn-Mg-Cu. The performed investigations confirmed that the hardness HB of the examined alloys is mainly determined by the reinforcement of the matrix αAl by the introduced alloy additions and the presence of phases Θ(Al2Cu) and S(Al2CuMg) rich in copper, as well as η(MgZn2), in the examined alloys' microstructure. The increase of the amount of intermetallic phases precipitated in the microstructure of the examined alloys is caused, beside Cu, by the characteristic change of Zn wt. concentration and Mg. It was proposed that the process of one-stage thermal treatment of the examined alloys be introduced at a temperature of up to tJ-20 °C, which will prevent the exceedance of the solidus temperature.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 39-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analiza zmian strukturalnych w spoiwie skrobiowym sieciowanym na drodze fizycznej
Analysis of Structural Changes in the Starch-Based Binder Cross-Linked by Physical Agents
Autorzy:
Kaczmarska, K.
Grabowska, B.
Powiązania:
https://bibliotekanauki.pl/articles/381948.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
spoiwo polimerowe
modyfikat skrobiowy
sieciowanie
spektroskopia FT-IR
innovative foundry material
innovative foundry technology
polymer binder
starch derivative
crosslinking
spectroscopy FT-IR
Opis:
W pracy przedstawiono analizę widm FT-IR dla spoiwa polimerowego na bazie modyfikatu skrobiowego. Widma zarejestrowano dla spoiwa przed i po usieciowaniu. Sieciowanie prowadzono na drodze fizycznej w podwyższonej temperaturze oraz w polu mikrofal. Na podstawie otrzymanych widm FT-IR stwierdzono, że podczas działania czynników fizycznych dochodzi do procesu odparowania wody rozpuszczalnikowej oraz powstawania międzycząsteczkowych sieciujących wiązań wodorowych. Zaobserwowano, że w warunkach otoczenia również następuje powolne odparowanie rozpuszczalnika, jak też tworzenie się mostków wodorowych.
The paper presents an analysis of FT-IR spectra for the polymeric binder based on a starch derivative. Spectra were recorded for the binder before and after cross-linking. Cross-linking was carried out by physical means at elevated temperature and under microwave irradiation. On the basis of FT-IR spectra, it was found the evaporation of solvent (water) and the formation of cross-linking intermolecular hydrogen bonds were occurred after the use of physical factors. It was observed that under ambient conditions the solvent was evaporated (in slow process of evaporation), and formation of hydrogen bridges was also occurred.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 51-56
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Moulding Sand with Inorganic Cordis Binder for Ablation Casting
Autorzy:
Hosadyna-Kondracka, M.
Major-Gabryś, K.
Kamińska, J.
Grabarczyk, A.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/382039.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
ablation casting
moulding sand
inorganic binder
thermal curing
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewanie ablacyjne
masa formierska
spoiwo nieorganiczne
utwardzanie termiczne
Opis:
The essence of ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and a water-soluble binder. After pouring the mould with liquid metal, while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. This paper focuses on the selection of moulding sands with hydrated sodium silicate for moulds used in the ablation casting. The research is based on the use of Cordis binder produced by the Hüttenes-Albertus Company. It is a new-generation inorganic binder based on hydrated sodium silicate. Its hardening takes place under the effect of high temperature. As part of the research, loose moulding mixtures based on the silica sand with different content of Cordis binder and special Anorgit additive were prepared. The reference material was sand mixture without the additive. The review of literature data and the results of own studies have shown that moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties to be used in the ablation casting process. Additionally, at the Foundry Research Institute in Krakow, preliminary semi-industrial tests were carried out on the use of Cordis sand technology in the manufacture of moulds for ablation casting. The possibility to use these sand mixtures has been confirmed in terms of both casting surface quality and sand reclamation.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 110-115
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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