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Tytuł:
Evaluation of Microwave Heating of Protective Coatings Used in the Lost Foam Technology
Autorzy:
Opyd, B.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/382105.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwave
protective coating
lost foam
innowacyjna technologia odlewnicza
mikrofale
powłoka ochronna
tracona piana
Opis:
Presented are results of a preliminary research on determining a possibility to use microwave radiation for drying casting protective coatings applied on patterns used in the lost foam technology. Taken were measurements of permittivity εr and loss factor tgδ at 2.45 GHz, as well as attempts were made of microwave drying of a protective coating based on aluminium silicates, applied on shapes of foamed polystyrene and rigid polymeric foam. Time and results of microwave drying were compared with the results obtained by drying at 50 °C by the traditional method commonly used for removing water from protective coatings. Analysis of the obtained drying kinetics curves demonstrated that selection of proper operation parameters of microwave equipment permits the drying time to be significantly shortened. Depending on kind of the pattern material, drying process of a protective coating runs in a different way, resulting in obtaining different quality of the dried coating.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 65-70
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Possibility of utilizing thermosetting moulding sands by microwave heating
Autorzy:
Granat, K.
Nowak, D.
Stachowicz, M.
Pigiel, M.
Powiązania:
https://bibliotekanauki.pl/articles/380427.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwave heating
thermosetting moulding sand
innowacyjna technologia odlewnicza
nagrzewanie mikrofalowe
masa formierska termoutwardzalna
Opis:
The paper presents a semi-industrial reactor designed for utilisation of waste moulds and cores made of thermosetting moulding sands by microwave incinerating. It was found that a possibility exists of effective incinerating residues of this kind waste cores or moulds left after casting. The research evidences that the apparatus permits effective control of the applied microwave heating process. Preliminary tests of microwave heating indicated that incinerating waste moulds and cores made of industrially used moulding sands based on phenolic-formaldehyde resins is an effective method of their utilization. Application of microwave heating for incinerating waste moulds and cores containing synthetic resins as binders guarantees significant and measurable economical benefits resulting from reduced process time.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of the selected technological factors on the quality of bimetallic castings alloy steel-silumin
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382607.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
bimetallic casting
alphinizing
alloy steel
silumin
innowacyjna technologia odlewnicza
odlew bimetaliczny
alfinowanie
stal stopowa
Opis:
The work presents the research results of the influence of the selected technological factors on the improvement of bimetallic castings alloy steel-silumin. The following alloy steel grades were used for the research: X6CrNiTi18-10, X39Cr13 and HS6-5-2. The sets of the mentioned steel grades were alphinated in silumin AlSi5 and were poured with this silumin or complex silumin AlSi5Ni5Cu4MgCrMoWV into the casting mold obtaining bimetallic castings as a result. Moreover, the following technological factors of the process of bimetallic casting production were analyzed: the time from removing of the set from the alphinizing bath till pouring it with the silumin into the casting mold “τp”, the temperature of the initial heating of the casting mold “t2,0” and the temperature of the silumin for pouring of the casting mold “tz”. It follows from the presented results that the best connecting quality of the analyzed castings is obtained when using: the possible short time “τp” and low temperature values “t2,0” and “tz”.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 215-226
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Cast construction elements for heat treatment furnaces
Autorzy:
Piekarski, B.
Drotlew, A.
Powiązania:
https://bibliotekanauki.pl/articles/382333.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zakład obróbki cieplnej
Opis:
The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 163-170
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Electrical Properties of Multilayer Systems Composed of Foundry Tooling and Moulding Sand
Autorzy:
Gal, B.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/381474.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwaves
electrical properties
multilayer foundry system
innowacyjna technologia odlewnicza
mikrofale
właściwości elektryczne
system odlewniczy wielowarstwowy
Opis:
Within the research, selected multilayer technological systems created as combinations of water-glass containing moulding sand with foundry tooling, were characterised on the grounds of their electrical properties. By measuring resonance frequency and quality factor of a waveguide resonance cavity, real component of permittivity εr′ and loss tangent tgδ were determined for multilayer foundry systems with various qualitative and quantitative compositions. It was demonstrated that combination of a sandmix and foundry tooling with known dielectric properties results in a system with different physico-chemical properties, whose relation to the parameters of individual components of the system is undefined at this research stage. On the grounds of measurement results, theoretical value of microwave heating power, dissipated in unit volume of the selected multilayer foundry system, was determined. Knowledge of theoretical heating power and evaluation of physical, chemical and structural changes occurring in moulding sands exposed to microwaves in such a technological system makes a ground for empirical modelling of the process of microwave heating of foundry moulds and cores.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 21-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of master alloy amount and gating system design for ductile cast iron obtain in lost foam process
Autorzy:
Just, P.
Kaczorowski, R.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/379923.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technologies
ductile iron
inmold method
lost foam casting
innowacyjna technologia odlewnicza
żeliwo sferoidalne
metoda in mold
tracona piana
Opis:
The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90%) in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect was obtained for liquid cast iron was fed into the reaction chamber from the bottom and discharged from the top.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 43-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Water-Glass Content on Electrical Properties of Silica Sand-Based Moulding Sand
Autorzy:
Opyd, B.
Nowak, D.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/380420.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
microwaves
moulding sand
water glass
electrical properties
innowacyjna technologia odlewnicza
mikrofale
masa formierska
szkło wodne
właściwości elektryczne
Opis:
In the paper, presented are measurements of permittivity εr and loss factor tgδ of moulding sand depending on bonding material content, taken at 2.45 GHz by perturbation method on a stand of wave-guide resonance cavity. The determined electrical properties are crucial for kinetics of microwave heating of sandmixes containing water-glass as a binder. The measurements were taken for two sandmixes with various sand grains. The results indicate that, for a moulding sands containing water-glass, the relationship between loss factor value and binder concentration is linear. All the examined moulding sands, irrespective of their base, show a relatively high susceptibility to action of microwave field of frequency 2.45 GHz. The presented measurements make a ground for developing a mathematical model of microwave heating of the systems moulding sand-foundry tooling.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 59-62
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of a New Innovative Ceramic Material for Investment Casting Technology
Autorzy:
Stefański, Z.
Izdebska-Szanda, I.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/381703.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry materials
investment casting technology
olivine sand
self-supporting mould
Innowacyjna technologia odlewnicza
innowacyjne materiały odlewnicze
odlewnictwo
forma odlewnicza
Opis:
The article presents the research results of a new ceramic material, in which olivine sand was used as the matrix. This new ceramic material was studied at the angle of its application in the investment casting technology. This material will be mainly used for preparing self-supporting moulds for castings made of aluminium and magnesium alloys, replacing the expensive material – molochite which has been used so far. The article presents the results of mineralogical research of olivine sand, as well as thermophysical research of the new ceramic material made on the olivine sand matrix. Comparative research of both materials was conducted, i.e. with the olivine and molochite matrix, then the assessment of the quality of the new ceramic material was made. What is more, the research results of the developed ceramics and its usefulness for the production of castings are presented.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 51-56
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Flexibility of Pusher Furnace Grate
Autorzy:
Słowik, J. A.
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/383197.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
pusher furnace
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
obróbka cieplna
piec przepychowy
Opis:
The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression) and lengthwise (parallel to the direction of compression), was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise), while the exact position of segments changes the grate flexibility by less than 1%.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 137-140
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An Application for Infrared Camera in Analyzing of the Solidification Process of Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Powiązania:
https://bibliotekanauki.pl/articles/381103.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
thermography
TDA method
silumin
microstructure
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
termografia
metoda ATD
mikrostruktura
Opis:
The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler TDA-10, that was cooling down in ambient air. The study was conducted for silumin AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of neareutectic silumin.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 81-84
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of two-stage isothermal annealing on microstructure CuAl10Fe5Ni5 bronze with additions of Si, Cr, Mo, W and C
Autorzy:
Pisarek, B. P.
Powiązania:
https://bibliotekanauki.pl/articles/380284.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
technological properties
bronze alloy
TTT curve
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości technologiczne
stop brązu
Opis:
The aim of this study was to investigate the effect of a two-step isothermal annealing respectively at 1000 ˚C for 30 min, then at the range of 900÷450 ˚C increments 50 ˚C on the microstructure CuAl10 Ni5Fe5 bronze with additions of Si, Cr, Mo, W and C, cast into sand moulds. The study concerned the newly developed species, bronze, aluminium-iron-nickel with additions of Si, Cr, Mo, W and C. In order to determine the time and temperature for the characteristic of phase transitions that occur during heat treatment of the test method was used thermal and derivation analysis (TDA). The study was conducted on cylindrical test castings cast in the mould of moulding sand. It was affirmed that one the method TDA can appoint characteristic for phase transformations points about co-ordinates: τ (s), t (˚C), and to plot out curves TTT for the studied bronze with their use. It was also found that there is a five isothermal annealing temperature ranges significantly altering the microstructure of examined bronze.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 187-194
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Castings in Pit Furnaces for Heat Treatment
Autorzy:
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/380488.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
cast grate
pit furnace
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zakład obróbki cieplnej
paleta odlewnicza
piec grzewczy
Opis:
The article presents examples of typical designs of the cast technological equipment used in pit furnaces for the heat treatment of metals and alloys. The equipment consists of a set of castings connected together in a proper way and used for the formation and transport of charge, which consists of the heat treated parts. Typical equipment has the shape of a cylinder. Usually it comprises a basic pallet (carrier) completed with other elements, i.e. intermediate pallets, rods, spacers, cross-bars and hooks, their number depending on the number and shape of heat-treated products and on production volume. The simplest design solution is to use a cylindrical basket where heat treated products are arranged in a loose configuration. The majority of elements forming the furnace equipment are castings produced in sand molds. Some of them were designed and manufactured in a Foundry of the West Pomeranian University of Technology in Szczecin.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 11-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badania nad odnawialnością polimerowych spoiw odlewniczych
Studies on the renewability of polymeric binders for foundry
Autorzy:
Grabowska, B.
Kaczmarska, K.
Bobrowski, A.
Powiązania:
https://bibliotekanauki.pl/articles/383131.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa formierska
spoiwo polimerowe
sieciowanie spoiwa
innovative foundry material
innovative foundry technology
moulding sand
polymer binder
Opis:
W niniejszej pracy przedstawiono wycinek badań nowych polimerowych spoiw odlewniczych na przykładzie spoiwa BioCo2 z uwzględnieniem problemu jego odnawialności. Omówiono wyniki badań strukturalnych (FT-IR) dla spoiwa BioCo2 przed i po usieciowaniu oraz badań wytrzymałości na zginanie [...] utwardzonej masy formierskiej świeżej, jak i odnowionej wiązanej spoiwem BioCo2. Sieciowanie spoiwa, jak też utwardzanie masy przeprowadzono na drodze fizycznej (promieniowanie mikrofalowe, temperatura). Na podstawie otrzymanych wyników badań wykazano, że istnieje możliwość przywrócenia pierwotnych właściwości wiążących spoiwa BioCo2. Po usieciowaniu spoiwa, jak też po jego utwardzeniu w masie formierskiej właściwości pierwotne można uzyskać poprzez uzupełnienie składu masy o odpowiednią wyznaczoną stechiometrycznie ilość wody. Stwierdzono, że po procesie odnowienia spoiwo BioCo2 nie traci swojej mocy wiązania.
In this paper the results of studies of polymeric binders on the example of the new BioCo2 binder, including the problem of its renewability, are presented. The results of structural studies (FT-IR) for the BioCo2 binder before and after crosslinking, and bending strength tests […] fresh and renewed cured molding sands with BioCo2 binder are discussed. The cross-linking binder and curring of moulding sand was carried out by physical agents (microwave radiation, temperature). On the basis of obtained results was shown that it is possible to restore the initial properties of the adhesive of BioCo2 binder. The initial properties of moulding sand can be achieved, after the cross-linking binders and after curing in the moulding sands with bioCo2 binder , by supplementing the moulding sand composition by the appropriate amount of water.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 47-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ charakteru chemicznego osnowy i spoiwa na właściwości mas ze spoiwami organicznymi
Influence of the chemical character of a sand grains and binder on properties of moulding sands with organic binding agents
Autorzy:
Holtzer, M.
Drożyński, D.
Bobrowski, A.
Mazur, M.
Isendorf, B.
Powiązania:
https://bibliotekanauki.pl/articles/382955.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa sypka
masa samoutwardzalna
żywica furfurylowa
innovative foundry material
innovative foundry technology
self hardening sand
furan resin
Opis:
W artykule zamieszczono wyniki badań wpływu rodzaju osnowy piaskowej (piasek kwarcowy, chromitowy i oliwinowy) na właściwości mas (wytrzymałość [...], ścieralność S, przepuszczalność Pu oraz żywotność Ż) przy zastosowaniu spoiw organicznych o charakterze kwaśnym i zasadowym. Najkorzystniejsze właściwości miały masy, w których osnowa i spoiwo miały najbardziej zbliżony charakter chemiczny (piasek kwarcowy i żywica furanowa). Natomiast w miarę wzrostu różnicy charakteru chemicznego osnowy i żywicy właściwości mas znacznie pogarszały się i w skrajnym przypadku, jakim był układ piasek oliwinowi – żywica furanowa masa nie uzyskiwała nawet minimalnych wymaganych parametrów.
The results of investigations of the kind of the sand grains (high-silica, chromite and olivine sand) on moulding sands properties when organic binding agents of an acidic and basic character were applied, are given in the paper. Moulding sands, in which a sand grains and binding agent were of a similar chemical character (high-silica sand and furan resin), exhibited the best qualities. As the difference of the chemical character of the sand grains and binder was increasing the properties of moulding sands significantly worsened. In the extreme case, which constituted the system: olivine sand and furan resin the moulding sand did not reach even the minimum of the required parameters values.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure and properties of new ecological copper alloys for fittings
Autorzy:
Juszczyk, B.
Kulasa, J.
Cwolek, B.
Malec, W.
Wierzbicki, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/380157.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
ecological brass
thermal derivative analysis
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
mosiądz ekologiczny
analiza termiczna
analiza derywacyjna
Opis:
The article presents the results of studies concerning the selection of the chemical composition of the new ecological copper alloys for fittings. It was analyzed, among other things, the impact of the content of bismuth, aluminum, iron and boron. Their solidification process was characterized on the grounds of thermal and derivative analysis (TDA). Also the microstructure and mechanical properties were analyzed. Casting properties were determined by the castability spiral test. It was found that zinc is an essential component of the tested group of alloys, determining the course of their crystallization, phase composition and microstructure. There was no significant effect from the other elements on the course of crystallization. The obtained results revealed that bismuth is the element of the strongest impact on the castability changes. The formulated alloys surpass the commonly used standardized alloy intended for components of fittings, namely MO59, in terms of casting and mechanical (hardness) properties.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 97-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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