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Tytuł:
Materials Used in the Automotive Industry
Autorzy:
Orłowicz, A. W.
Mróz, M.
Tupaj, M.
Trytek, A.
Powiązania:
https://bibliotekanauki.pl/articles/383174.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
automotive industry
foundry material
casting technique
przemysł motoryzacyjny
materiał odlewniczy
technika odlewnicza
Opis:
Elaborated shapes of many car components are the reason for which the use of casting techniques to fabricate them is a solution wellfounded from the economical point of view. Currently applicable regulatory requirements concerning emissions of exhaust fumes force the carmakers to reduce the overall weight of their products, as this is a basic precondition for reducing fuel consumption. As a result, newly launched car models contain a continuously increasing share of thin-walled castings made of materials which ensure a satisfactory level of service properties. At the same time, developing new technological processes allowing to extend the service life of individual components by means of surface improving becomes more and more important.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 75-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Examination of Electrical Resistance of Carburizers Used for Cast Iron Production
Autorzy:
Książek, D.
Koza, M.
Bieroński, M.
Krasa, O.
Kuś, R.
Powiązania:
https://bibliotekanauki.pl/articles/381730.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
cast iron
foundry material
carburizer
electrical resistance
żeliwo
materiał odlewniczy
nawęglacz
opór elektryczny
Opis:
The publication presents the results of examination of selected carburizers used for cast iron production with respect to their electric resistance. Both the synthetic graphite carburizers and petroleum coke (petcoke) carburizers of various chemical composition were compared. The relationships between electrical resistance of tested carburizers and their quality were found. The graphite carburizers exhibited much better conductivity than the petcoke ones. Resistance characteristics were different for the different types of carburizers. The measurements were performed according to the authors’ own method based on recording the electric current flow through the compressed samples. The samples of the specified diameter were put under pressure of the gradually increased value (10, 20, 50, 60, and finally 70 bar), each time the corresponding value of electric resistance being measured with a gauge of high accuracy, equal to 0.1μΩ. The higher pressure values resulted in the lower values of resistance. The relation between both the thermal conductance and the electrical conductance (or the resistance) is well known and mentioned in the professional literature. The results were analysed and presented both in tabular and, additionally, in graphic form.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 65-68
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Cast construction elements for heat treatment furnaces
Autorzy:
Piekarski, B.
Drotlew, A.
Powiązania:
https://bibliotekanauki.pl/articles/382333.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zakład obróbki cieplnej
Opis:
The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 163-170
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Selected Properties of Green Sands with Modified Starch-based Additives
Autorzy:
Kaczmarska, K.
Grabowska, B.
Drożyński, D.
Powiązania:
https://bibliotekanauki.pl/articles/382341.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative moulding material
green sand system
moulding sand
carboxymethyl starch sodium
innowacyjny materiał odlewniczy
masa formierska
skrobia karboksymetylowana
Opis:
The aim of this study was the preliminary assessment the effectiveness of application of sodium carboxymethyl starch (CMS-Na) as an additives to green sands with bentonite. Two modified starches CMS-Na having a low and a high degree of substitution (DS), 0.2 and 0.9 respectively, were chosen for preparing moulding sands. Influence of modified starch with different DS on the properties of the green sand was determined based on the results of the determination: apparent density, permeability, free flowability, friability and compressive strength, tensile and shear green sands with the addition of starch. The properties of the starch without starch-based additives were compared with the properties of green sand containing in the composition of CMS-Na with different degree of substitution.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 127-131
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Flexibility of Pusher Furnace Grate
Autorzy:
Słowik, J. A.
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/383197.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
pusher furnace
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
obróbka cieplna
piec przepychowy
Opis:
The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression) and lengthwise (parallel to the direction of compression), was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise), while the exact position of segments changes the grate flexibility by less than 1%.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 137-140
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An Application for Infrared Camera in Analyzing of the Solidification Process of Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Powiązania:
https://bibliotekanauki.pl/articles/381103.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
thermography
TDA method
silumin
microstructure
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
termografia
metoda ATD
mikrostruktura
Opis:
The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler TDA-10, that was cooling down in ambient air. The study was conducted for silumin AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of neareutectic silumin.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 81-84
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Ocena możliwości wykorzystania w odlewnictwie gipsu syntetycznego uzyskanego podczas procesu mokrego odsiarczania spalin w energetyce
Evaluation of synthetic gypsum recovered via wet flue-gas desulfurization from electric power plants for use in foundries
Autorzy:
Biernacki, R.
Haratym, R.
Krzyńska, A.
Powiązania:
https://bibliotekanauki.pl/articles/382362.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
odsiarczanie spalin
gips syntetyczny
forma gipsowa
forma ceramiczna
innovative foundry material
desulfurization
synthetic gypsum
gypsum mould
ceramic mould
Opis:
Przedstawiono analizę możliwości wykorzystania w odlewnictwie gipsu odpadowego (syntetycznego) uzyskiwanego w procesie odsiarczania spalin w energetyce. Energetyka jest jednym z największych producentem SO2. W celu ochrony środowiska i obniżenia ilości zanieczyszczeń stosuje się odsiarczanie spalin metodą mokrą. W wyniku tego procesu powstaje gips odpadowy, który może być stosowany w praktyce. Przeprowadzono badania, w wyniku których określono sposoby przygotowania tego gipsu do wykonywania form odlewniczych. W artykule oceniono skład chemiczny, wytrzymałość i przepuszczalność form z uzyskanego gipsu syntetycznego, porównano je z właściwościami gipsu odlewniczego GoldStar XL oraz właściwościami form ceramicznych. Zbadano strukturę gipsów, wykonano badania na derywatografie oraz określono energochłonność procesu wytwarzania gipsu odpadowego w instalacji mokrego odsiarczania. Po analizie zebranych danych można stwierdzić, że gips syntetyczny może być używany jako materiał na formy odlewnicze. Nie obserwuje się znaczącego spadku najważniejszych właściwości, a z drugiej strony istnieje wiele dodatkowych korzyści, w tym niskie zużycie energii, obniżenie kosztów i zmniejszenie wpływu na środowisko.
This article investigates possible use of waste gypsum (synthetic), recovered via flue-gas desulfurization from coal-fired electric power plants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largest producers of sulfur dioxide (SO2). In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD) is used to remove SO2 from exhaust flue gases of fossil-fuel power plants. As a result of this process gypsum waste is produced that can be used in practical applications. Strength and permeability tests have been made and also in-depth analysis of energy consumption of production process to investigate ways of preparing the synthetic gypsum for casting moulds application. This paper also assesses the chemical composition, strength and permeability of moulds made with synthetic gypsum, in comparison with moulds made with traditional GoldStar XL gypsum and with ceramic molds. Moreover examination of structure of synthetic gypsum, the investigations on derivatograph and calculations of energy consumption during production process of synthetic gypsum in wet flue-gas desulfurization were made.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 5-8
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modification of Foundry Binders by Biodegradable Material
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Powiązania:
https://bibliotekanauki.pl/articles/380402.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environmental protection
innovative foundry material
phenol-furfuryl resin
hydrated sodium silicate
biodegradable material
ochrona środowiska
innowacyjny materiał odlewniczy
uwodniony krzemian sodu
materiał biodegradowalny
Opis:
The paper presents the impact of biodegradable material - polycaprolactone (PCL) on selected properties of moulding sands. A self-hardening moulding sands with phenol-furfuryl resin, which is widely used in foundry practice, and an environmentally friendly self-hardening moulding sand with hydrated sodium silicate where chosen for testing. The purpose of the new additive in the case of synthetic resin moulding sands is to reduce their harmfulness to the environment and to increase their “elasticity” at ambient temperature. In the case of moulding sands with environmentally friendly hydrated sodium silicate binder, the task of the new additive is to increase the elasticity of the tested samples while preserving their ecological character. Studies have shown that the use of 5% PCL in moulding sand increases their flexibility at ambient temperature, both with organic and inorganic binders. The influence of the new additive on the deformation of the moulding sands at elevated temperatures has also been demonstrated.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 31-34
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of two-stage isothermal annealing on microstructure CuAl10Fe5Ni5 bronze with additions of Si, Cr, Mo, W and C
Autorzy:
Pisarek, B. P.
Powiązania:
https://bibliotekanauki.pl/articles/380284.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
technological properties
bronze alloy
TTT curve
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości technologiczne
stop brązu
Opis:
The aim of this study was to investigate the effect of a two-step isothermal annealing respectively at 1000 ˚C for 30 min, then at the range of 900÷450 ˚C increments 50 ˚C on the microstructure CuAl10 Ni5Fe5 bronze with additions of Si, Cr, Mo, W and C, cast into sand moulds. The study concerned the newly developed species, bronze, aluminium-iron-nickel with additions of Si, Cr, Mo, W and C. In order to determine the time and temperature for the characteristic of phase transitions that occur during heat treatment of the test method was used thermal and derivation analysis (TDA). The study was conducted on cylindrical test castings cast in the mould of moulding sand. It was affirmed that one the method TDA can appoint characteristic for phase transformations points about co-ordinates: τ (s), t (˚C), and to plot out curves TTT for the studied bronze with their use. It was also found that there is a five isothermal annealing temperature ranges significantly altering the microstructure of examined bronze.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 187-194
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badania nad odnawialnością polimerowych spoiw odlewniczych
Studies on the renewability of polymeric binders for foundry
Autorzy:
Grabowska, B.
Kaczmarska, K.
Bobrowski, A.
Powiązania:
https://bibliotekanauki.pl/articles/383131.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa formierska
spoiwo polimerowe
sieciowanie spoiwa
innovative foundry material
innovative foundry technology
moulding sand
polymer binder
Opis:
W niniejszej pracy przedstawiono wycinek badań nowych polimerowych spoiw odlewniczych na przykładzie spoiwa BioCo2 z uwzględnieniem problemu jego odnawialności. Omówiono wyniki badań strukturalnych (FT-IR) dla spoiwa BioCo2 przed i po usieciowaniu oraz badań wytrzymałości na zginanie [...] utwardzonej masy formierskiej świeżej, jak i odnowionej wiązanej spoiwem BioCo2. Sieciowanie spoiwa, jak też utwardzanie masy przeprowadzono na drodze fizycznej (promieniowanie mikrofalowe, temperatura). Na podstawie otrzymanych wyników badań wykazano, że istnieje możliwość przywrócenia pierwotnych właściwości wiążących spoiwa BioCo2. Po usieciowaniu spoiwa, jak też po jego utwardzeniu w masie formierskiej właściwości pierwotne można uzyskać poprzez uzupełnienie składu masy o odpowiednią wyznaczoną stechiometrycznie ilość wody. Stwierdzono, że po procesie odnowienia spoiwo BioCo2 nie traci swojej mocy wiązania.
In this paper the results of studies of polymeric binders on the example of the new BioCo2 binder, including the problem of its renewability, are presented. The results of structural studies (FT-IR) for the BioCo2 binder before and after crosslinking, and bending strength tests […] fresh and renewed cured molding sands with BioCo2 binder are discussed. The cross-linking binder and curring of moulding sand was carried out by physical agents (microwave radiation, temperature). On the basis of obtained results was shown that it is possible to restore the initial properties of the adhesive of BioCo2 binder. The initial properties of moulding sand can be achieved, after the cross-linking binders and after curing in the moulding sands with bioCo2 binder , by supplementing the moulding sand composition by the appropriate amount of water.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 47-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure and properties of new ecological copper alloys for fittings
Autorzy:
Juszczyk, B.
Kulasa, J.
Cwolek, B.
Malec, W.
Wierzbicki, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/380157.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
ecological brass
thermal derivative analysis
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
mosiądz ekologiczny
analiza termiczna
analiza derywacyjna
Opis:
The article presents the results of studies concerning the selection of the chemical composition of the new ecological copper alloys for fittings. It was analyzed, among other things, the impact of the content of bismuth, aluminum, iron and boron. Their solidification process was characterized on the grounds of thermal and derivative analysis (TDA). Also the microstructure and mechanical properties were analyzed. Casting properties were determined by the castability spiral test. It was found that zinc is an essential component of the tested group of alloys, determining the course of their crystallization, phase composition and microstructure. There was no significant effect from the other elements on the course of crystallization. The obtained results revealed that bismuth is the element of the strongest impact on the castability changes. The formulated alloys surpass the commonly used standardized alloy intended for components of fittings, namely MO59, in terms of casting and mechanical (hardness) properties.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 97-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Aging Time Effects of the Pre-expanded Polystyrene on the Patterns Mechanical Properties
Autorzy:
Buczkowska, K.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381049.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
Innovative casting material
foundry
lost foam
model of polystyrene
casting
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
tracona piana
polistyrenowy model odlewniczy
Opis:
The aging granulate is to activate the blowing agent during the manufacturing process to granulate models can re-expand and shape the model of well-sintered granules, smooth surface and a suitable mechanical strength. The article presents the results of studies which aim was to determine the optimum time for aging pre-foamed granules for pre-selected raw materials. The testing samples were shaped in an autoclave, with constant parameters sintering time and temperature. Samples were made at 30 minute intervals. Models have been subjected to flexural strength and hardness.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 131-137
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Roughness of surface of vacuum castings prepared in plaster moulds
Autorzy:
Pawlak, M.
Powiązania:
https://bibliotekanauki.pl/articles/382696.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
modern casting material
modern casting technology
precision casting
plaster mould
surface roughness
nowoczesny materiał odlewniczy
nowoczesna technologia odlewnicza
odlewanie precyzyjne
forma gipsowa
chropowatość powierzchni
Opis:
The results of researches on surface roughness of CuSn10 and CuSn5Zn5Pb5 bronzes and aluminum AlSi11 alloy vacuum castings prepared in plaster moulds are presented in this paper. Test samples were cut from stripe castings of dimensions 100x15x1 mm. Surfaces were carefully cleaned with use of soft brush than in ultrasonic washer and dried. Experimental castings were prepared in moulds made of two types of plaster. Cast temperatures were 1120 and 1200°C for bronzes and 700 and 800°C for silumin. Temperatures of the mould were 500 and 600°C for bronzes and 200 and 300°C for aluminum alloy. The roughness measurements were carried out with use of Hommelwerke Tester T1000. The average arithmetic deviation of roughness profile Ra, the ten-point height of irregularities Rz and maximum peak to valley height Rm, were measured. It can be stated, on the base of obtained results, that technology of casting in plaster moulds allows preparation of castings of very low roughness, average Ra=0,88÷1,74μm for bronzes and Ra=0,59÷0,83μm for aluminum alloys. Roughness of the surface depends in fact on the cast material. Type of plaster and casting parameters have negligible influence on it.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 157-162
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ charakteru chemicznego osnowy i spoiwa na właściwości mas ze spoiwami organicznymi
Influence of the chemical character of a sand grains and binder on properties of moulding sands with organic binding agents
Autorzy:
Holtzer, M.
Drożyński, D.
Bobrowski, A.
Mazur, M.
Isendorf, B.
Powiązania:
https://bibliotekanauki.pl/articles/382955.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa sypka
masa samoutwardzalna
żywica furfurylowa
innovative foundry material
innovative foundry technology
self hardening sand
furan resin
Opis:
W artykule zamieszczono wyniki badań wpływu rodzaju osnowy piaskowej (piasek kwarcowy, chromitowy i oliwinowy) na właściwości mas (wytrzymałość [...], ścieralność S, przepuszczalność Pu oraz żywotność Ż) przy zastosowaniu spoiw organicznych o charakterze kwaśnym i zasadowym. Najkorzystniejsze właściwości miały masy, w których osnowa i spoiwo miały najbardziej zbliżony charakter chemiczny (piasek kwarcowy i żywica furanowa). Natomiast w miarę wzrostu różnicy charakteru chemicznego osnowy i żywicy właściwości mas znacznie pogarszały się i w skrajnym przypadku, jakim był układ piasek oliwinowi – żywica furanowa masa nie uzyskiwała nawet minimalnych wymaganych parametrów.
The results of investigations of the kind of the sand grains (high-silica, chromite and olivine sand) on moulding sands properties when organic binding agents of an acidic and basic character were applied, are given in the paper. Moulding sands, in which a sand grains and binding agent were of a similar chemical character (high-silica sand and furan resin), exhibited the best qualities. As the difference of the chemical character of the sand grains and binder was increasing the properties of moulding sands significantly worsened. In the extreme case, which constituted the system: olivine sand and furan resin the moulding sand did not reach even the minimum of the required parameters values.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of Thermal Properties of Cast Metal-Ceramic Composite Foams
Autorzy:
Gawdzińska, K.
Chybowski, L.
Przetakiewicz, W.
Powiązania:
https://bibliotekanauki.pl/articles/382873.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting material
foundry technology
metal composite foam
ceramic composite foam
thermal properties
materiał odlewniczy
technologia odlewnicza
piana metalowa
piana ceramiczna
piana kompozytowa
właściwości termiczne
Opis:
Owing to its properties, metallic foams can be used as insulation material. Thermal properties of cast metal-ceramic composite foams have applications in transport vehicles and can act as fire resistant and acoustic insulators of bulkheads. This paper presents basic thermal properties of cast and foamed aluminum, the values of thermal conductivity coefficient of selected gases used in foaming composites and thermal capabilities of composite foams (AlSi11/SiC). A certificate of non-combustibility test of cast aluminum-ceramic foam for marine applications was included inside the paper. The composite foam was prepared by the gas injection method, consisting in direct injection of gas into liquid metal. Foams with closed and open cells were examined. The foams were foaming with foaming gas consisting of nitrogen or air. This work is one of elements of researches connected with description of properties of composite foams. In author's other works acoustic properties of these materials will be presented.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 47-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of time and pressure of forming a pattern on mechanical properties
Autorzy:
Pacyniak, T.
Buczkowska, K.
Kaczorowski, R.
Powiązania:
https://bibliotekanauki.pl/articles/382163.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
foundry engineering
lost foam
polystyrene pattern
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
przemysł odlewniczy
tracona piana
styropianowy model odlewniczy
Opis:
In this paper, the technology of forming patterns on a research station equipped with an autoclave A-600 of Polish company GROM is presented. This study was conducted to determine the influence of pressure and time of forming a pattern on the bending strength. Analysis of the results confirmed that bending strength increases with increasing the pressure. The time of forming a pattern has a similar effect.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 151-156
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Methods of fabrication of medical models with complex spatial structures
Metody wytwarzania modeli medycznych o złożonej strukturze przestrzennej
Autorzy:
Kudasik, T.
Markowski, T.
Markowska, O.
Miechowicz, S.
Powiązania:
https://bibliotekanauki.pl/articles/380657.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
product development
vacuum casting
rapid prototyping
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
rozwój produktu
odlewanie próżniowe
prototypowanie szybkie
Opis:
The process of creating medical models for experimental tests applying modern Rapid Prototyping methods is presented in the article. Respective Rapid Prototyping methods i.e. JS-PolyJet, Selective Laser Sintering (SLS), ProJet and Vacuum Casting (VS) methods are also characterised. The possibilities of using the above in model research and especially in photoelastic research on the examples of human skull top part and a fragment of syndesmosis of the skull are discussed. Rapid Prototyping and Rapid Tooling methods together with computer aided systems CAD/CAM make it possible to carry out numerical analysis and experimental tests on models of very complicated inside and outside shapes. RP techniques allow for fabricating medical models of a tissue structure of human skeleton bones. In case of photoelastic tests, when examined medical object can be destructed, RT techniques and precisely Vacuum Casting method allows for making medical models with reasonable prices and quantities adequate for experimental aims. There is a possibility of analyzing much bigger range of cases of loading regardless of the costs of experiment. Therefore applying Rapid Prototyping techniques for fabricating medical models allows for extending the possible applications of experimental tests in medicine.
W artykule przedstawiono proces tworzenia modeli medycznych przeznaczonych do badań eksperymentalnych z wykorzystaniem nowoczesnych metod szybkiego prototypowania. Scharakteryzowano wybrane metody Rapid Prototyping począwszy od JS – PolyJet, SLS, ProJet, a skończywszy na metodzie odlewania próżniowego Vacuum Casting. Omówiono możliwości ich wykorzystania w badaniach modelowych, a w szczególności w badaniach elastooptycznych, na przykładzie górnej części czaszki i fragmentu więzozrostu czaszkowego. Metody szybkiego prototypowania RP i RT z jednoczesnym wykorzystaniem komputerowych systemów wspomagania CAD/CAM pozwalają na przeprowadzenie analizy numerycznej jak i badań eksperymentalnych na modelach o bardzo skomplikowanych kształtach wewnętrznych jak i zewnętrznych. Techniki RP umożliwiają wykonanie modeli medycznych z dokładnym odwzorowaniem kształtu analizowanych elementów szkieletu kostnego. W przypadku badań elastooptycznych, gdzie konieczne jest uszkodzenie badanych modeli medycznych, techniki RT oraz techniki VC, umożliwiają szybkie ich wykonanie w rozsądnych cenach i w ilości wystarczającej do badań. Dzięki temu istnieje możliwość przeanalizowania znacznie rozszerzonego zakresu przypadków obciążania przy ograniczeniu kosztów badań. Zastosowanie technik szybkiego prototypowania do wykonywania modeli medycznych rozszerza możliwości badań eksperymentalnych w medycynie.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 125-130
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructure of Cast High-Manganese Steel Containing Titanium
Autorzy:
Tęcza, G.
Garbacz-Klempka, A.
Powiązania:
https://bibliotekanauki.pl/articles/382715.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
cast high manganese steel
primary carbides
microhardness
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
stal wysokomanganowa
węgliki pierwotne
mikrotwardość
Opis:
Widely used in the power and mining industry, cast Hadfield steel is resistant to wear, but only when operating under impact loads. Components made from this alloy exposed to the effect of abrasion under load-free conditions are known to suffer rapid and premature wear. To increase the abrasion resistance of cast high-manganese steel under the conditions where no dynamic loads are operating, primary titanium carbides are formed in the process of cast steel melting, to obtain in the alloy after solidification and heat treatment, the microstructure composed of very hard primary carbides uniformly distributed in the austenitic matrix of a hardness superior to the hardness of common cast Hadfield steel. Hard titanium carbides ultimately improve the wear resistance of components operating under shear conditions. The measured microhardness of the as-cast matrix in samples tested was observed to increase with the increasing content of titanium and was 380 HV0.02 for the content of 0.4%, 410 HV0.02 for the content of 1.5% and 510 HV0.02 for the content of 2 and 2.5%. After solution heat treatment, the microhardness of the matrix was 460÷480 HV0.02 for melts T2, T3 and T6, and 580 HV0.02 for melt T4, and was higher than the values obtained in common cast Hadfield steel (370 HV0.02 in as-cast state and 340÷370 HV0.02 after solution heat treatment). The measured microhardness of alloyed cementite was 1030÷1270 HV0.02; the microhardness of carbides reached even 2650÷4000 HV0.02.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 163-168
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Recycling of waste moulding sands with new binders
Autorzy:
Izdebska-Szanda, I.
Angrecki, M.
Palma, A.
Powiązania:
https://bibliotekanauki.pl/articles/381987.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry material
innovative foundry technology
modified inorganic binder
reclamability
management
post reclamation waste
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
spoiwo nieorganiczne
odpad porekultywacyjny
Opis:
This paper presents the results of research which is part of studies carried out under the project POIG.01.01.02-00-015/09 "Advanced Materials and Technologies", one of the aims of which is to introduce new, environment-friendly, inorganic binders to the production of castings from non-ferrous metals. The paper presents the results of research on the management of waste moulding sands prepared according to the new technology, including their multiple reclamation and management of post-reclamation waste. Studies of multiple reclamation are a continuation of the preliminary research described earlier. The programme of the studies described in this paper also included validation of the results under industrial conditions.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2; 43-48
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ geometrii powierzchni zewnętrznych modeli woskowych na kinetykę wysychania form ceramicznych
Influence of the External Surface of Wax Pattern on the Kinetics of Drying of Ceramic Molds
Autorzy:
Zych, J.
Kolczyk, J.
Powiązania:
https://bibliotekanauki.pl/articles/380634.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
szybkość wysychania
spoiwo koloidalne
kształt modelu
czynniki technologiczne
innovative foundry material
innovative foundry technology
colloidal binder
technological factors
Opis:
W przedstawionej pracy, stosując metodę grawimetryczną wyznaczono przebieg wysychania poszczególnych warstw ciekłej mieszanki ceramicznej (CMC), naniesionej na modele woskowe w technologii wytapianych modeli, tworzących tym samym wielowarstwową formę ceramiczną. Stwierdzono, że każda kolejno naniesiona warstwa o podobnej grubości wysycha dłużej, od poprzedniej. Czas wysychania warstw tworzących zamknięte przestrzenie wydłuża się wielokrotnie w porównaniu z wysychaniem powierzchni otwartych (zewnętrznych).
The influence of selected factors on drying ceramic moulds applied in the investment casting technology was determined by the gravimetric method. It was found that each successive layer, of a similar thickness, is drying longer than the previous one. The drying time of layers forming closed spaces is several times longer as compared with drying open surfaces (external).
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 197-202
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Determination of Content of Phenol in Foundry Resins by Pyrolysis Gas Chromatography-Mass Spectrometry Method
Autorzy:
Żymankowska-Kumon, S.
Powiązania:
https://bibliotekanauki.pl/articles/382217.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
gas chromatography
pyrolysis
phenol
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
chromatografia gazowa
piroliza
fenol
Opis:
In the foundry industry, many harmful compounds can be found, which as a result of gradual but long-term exposure to employees bring negative results. One of such compounds is phenol (aromatic organic compound), which its vapours are corrosive to the eyes, the skin, and the respiratory tract. Exposition to this compound also may cause harmful effects on the central nervous system and heart, resulting in dysrhythmia, seizures, and coma. Phenol is a component of many foundry resins, especially used in shell moulds in the form of resin-coated sands. In order to identify it, the pyrolysis gas chromatography-mass spectrometry method (Py-GC/MS) was used. The tests were carried out in conditions close to real (shell mould process – temperature 300°C). During the measurement, attention was focused on the appropriate selection of chromatographic analysis conditions in order to best separate the compounds, as it is difficult to separate the phenol and its derivatives. The identification of compounds was based on own standards.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 83-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Masy formierskie z nowymi spoiwami nieorganicznymi – ocena ekologiczna w aspekcie środowiska pracy
Moulding sands with new inorganic binders – ecology assessment in the aspect of work environment
Autorzy:
Szanda, I.
Żmudzińska, M.
Faber, J.
Perszewska, K.
Powiązania:
https://bibliotekanauki.pl/articles/380970.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
masa formierska
spoiwo nieorganiczne
środowisko pracy
innovative foundry material
innovative foundry technology
moulding sand
inorganic binder
work environment
Opis:
Rozwój gospodarki i przemysłu, wprowadzanie nowych technologii i materiałów powoduje często wzrost zagrożenia czynnikami szkodliwymi dla ludzi i środowiska. Pracownicy zatrudnieni na stanowisku zalewacza w odlewni należą do grupy o zwiększonym ryzyku zawodowym. Stosowane masy formierskie podczas zalewania form ciekłym metalem są źródłem emisji szkodliwych, toksycznych a także rakotwórczych (benzen, WWA) związków chemicznych. W referacie przedstawiono wyniki badań stężeń związków chemicznych emitowanych w procesie wykonywania odlewów ze stopów aluminium oraz z mosiądzu, z zastosowaniem mas formierskich z nowymi spoiwami nieorganicznymi. Określone wielkości wskaźników narażenia porównano z wartościami dopuszczalnymi. Pozwoliło to na ocenę wpływu zastosowanych mas na środowisko pracy. Otrzymane wyniki odniesiono również do emisji zanieczyszczeń przy zalewaniu form wykonywanych z masy z żywicą furanową i masy z bentonitem i pyłem węglowym.
The development of economy and industry introducing new technologies and materials often means the increased threat of occurrence of factors harmful to humans and environment. Workers employed in foundries as mould pourers are the group of high professional risk. Foundry moulding sands when poured with liquid metal are a source of the emission of harmful, toxic and carcinogenic (benzene, PAHs) compounds. The paper presents the results of studies on the concentration of chemical compounds emitted in the process of casting aluminium alloys and brass using moulding sands with the new inorganic binders. The specific values of the exposure indices were compared with the limit values. This enabled an assessment of the impact of moulding sands on work environment. The obtained results were compared with the values of contaminants emitted when pouring foundry moulds made from furan sands and bentonite sands with an addition of coal dust.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 179-184
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Casting Die Cooling on Solidification Process and Microstructure of Hypereutectic Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380676.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
casting die cooling
water mist
hypereutectic silumin
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewanie kokilowe
mgła wodna
silumin nadeutektyczny
Opis:
The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic alloys: AlSi15 and AlSi19. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified silumins on the research station allowing the cooling of the special permanent probe using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of hypereutectic silumins. The study demonstrated that the use of mold cooled with water mist stream allows in wide range the formation of the microstructure of hypereutectic silumins. It leads to higher homogeneity of microstructure and refinement of crystallizing phases and also it increases subsequently the mechanical properties of casting.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 175-180
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New Materials in the Production of Moulding and Core Sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Grabarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/383336.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
binder
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierskia
spoiwo
materiał biodegradowalny
Opis:
The article shows the influence of environment requirements on changes in different foundry moulding sands technologies such as cold box, self-hardening moulding sands and green sands. The aim of the article is to show the possibility of using the biodegradable materials as binders (or parts of binders’ compositions) for foundry moulding and core sands. The authors concentrated on the possibility of preparing new binders consisting of typical synthetic resins - commonly used in foundry practice - and biodegradable materials. According to own research it is presumed that using biodegradable materials as a part of new binders’ compositions may cause not only lower toxicity and better ability to reclaim, but may also accelerate the biodegradation rate of used binders. What’s more, using some kinds of biodegradable materials may improve flexibility of moulding sands with polymeric binder. The conducted research was introductory and took into account bending strength and thermal properties of furan moulding sands with biodegradable material (PCL). The research proved that new biodegradable additive did not decrease the tested properties.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 25-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Achieving Control of Coating Process in your Foundry
Autorzy:
Di Muoio, G. L.
Tiedje, N. S.
Powiązania:
https://bibliotekanauki.pl/articles/383283.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative moulding technology
innovative moulding material
quality management
coating process control
sand compaction
coating penetration
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zarządzanie jakością
zagęszczanie masy
Opis:
Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating process is prerequisite for a stable drying process. In this study, we analyse the effect of different variables on the coating layer properties. We start by considering four critical variables identified in a previous study such as sand compaction, coating density, dipping time and gravity and then we add centre points to the original experimental plans to identify possible non-linear effects and variation in process stability. Finally, we investigate the relation between coating penetration (a variable that is relatively simple to measure in production) and other coating layer thickness properties (relevant for the drying process design). Correlations are found and equations are provided. In particular it is found that water thickness can be directly correlated to penetration with a simple linear equation and without the need to account for other variables.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 110-114
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Castings in Pit Furnaces for Heat Treatment
Autorzy:
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/380488.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
cast grate
pit furnace
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zakład obróbki cieplnej
paleta odlewnicza
piec grzewczy
Opis:
The article presents examples of typical designs of the cast technological equipment used in pit furnaces for the heat treatment of metals and alloys. The equipment consists of a set of castings connected together in a proper way and used for the formation and transport of charge, which consists of the heat treated parts. Typical equipment has the shape of a cylinder. Usually it comprises a basic pallet (carrier) completed with other elements, i.e. intermediate pallets, rods, spacers, cross-bars and hooks, their number depending on the number and shape of heat-treated products and on production volume. The simplest design solution is to use a cylindrical basket where heat treated products are arranged in a loose configuration. The majority of elements forming the furnace equipment are castings produced in sand molds. Some of them were designed and manufactured in a Foundry of the West Pomeranian University of Technology in Szczecin.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 11-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Taguchi Approach for Optimization of Parameters that Reduce Dimensional Variation in Investment Casting
Autorzy:
Bansode, S. N.
Phalle, V. M.
Mantha, S.
Powiązania:
https://bibliotekanauki.pl/articles/381195.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
investment casting
dimensional accuracy
Taguchi method
optimisation
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewnictwo
dokładność wymiarowa
metoda Taguchi
optymalizacja
Opis:
Variation in final casting dimensions is a major challenge in the investment casting industry. Additional correction operations such as die tool reworking as well as coining operations affect foundry productivity significantly. In this paper influence of basic parameters such as wax material, mould material, number of ceramic coats and feed location on the dimensional accuracy of stainless-steel casting has been investigated. Two levels of each factor were chosen for experimental study. Taguchi approach has been used to design the experiment and to identify the optimal condition of each parameter for reduced dimensional deviation. Analysis of variance has been carried out to determine the contribution of each process parameter. The result reports that selected parameters have significant effect on the dimensional variability of investment casting. Mould material is the dominant parameter with the largest contribution followed by number of ceramic coats and wax material whereas feed location is having negligible contribution.
Źródło:
Archives of Foundry Engineering; 2019, 1; 5-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Temperature and microstructure characteristics of silumin casting AlSi9 made with investment casting method
Autorzy:
Pietrowski, S.
Rapiejko, C.
Powiązania:
https://bibliotekanauki.pl/articles/380337.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
lost wax molding
investment casting
silumin casting
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
metoda traconego wosku
odlewnictwo precyzyjne
odlew siluminowy
Opis:
This work presents the research result of the temperature distribution and the microstructure in certain parts of the field-glass body frame casting made from silumin AlSi9 using the investment casting method in the ceramic mould. It was proved that the highest temperature of the silumin appears in the sprue in which the silumin is in the liquid-solid state, though the process of silumin crystallization in the casting is finished. It was stated that in certain elements of the casting the side opposite to the runner crystallizes and cools fastest. The differences in the rate of crystalline growth and cooling of certain casting elements cause different microstructure in them which can also influence the mechanic properties. It is necessary to state that the temperature of the initial heating of the ceramic mold equal to 60ºC guarantees obtaining of the castings without defects and of little porosity. Incomplete modification of the silumin with strontium causes silica precipitation to appear close to the spherical ones.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 177-186
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical and Thermal Deformation of Hot-box Moulding Sands
Autorzy:
Grabarczyk, A.
Major-Gabryś, K.
Dobosz, S. M.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/381390.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry material
innovative foundry technology
mechanical properties
moulding sand deformation
hot distortion
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości mechaniczne
odkształcenie masy formierskiej
deformacja cieplna
Opis:
The constantly developing and the broadly understood automation of production processes in foundry industry, creates both new working conditions - better working standards, faster and more accurate production - and new demands for previously used materials as well as opportunities to generate new foundry defects. Those high requirements create the need to develop further the existing elements of the casting production process. This work focuses on mechanical and thermal deformation of moulding sands prepared in hot-box technology. Moulding sands hardened in different time periods were tested immediately after hardening and after cooling. The obtained results showed that hardening time period in the range 30-120 sec does not influence the mechanical deformation of tested moulding sands significantly. Hot distortion tests proved that moulding sands prepared in hot-box technology can be characterized with stable thermal deformation up to the temperature of circa 320 °C.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 55-58
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Sand Grains Properties on Electrical Properties of Moulding Sand with Inorganic Binder
Autorzy:
Opyd, B.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/381698.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
microwaves
moulding sand
sand grain
water glass
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
mikrofale
masa formierska
osnowa piaskowa
szkło wodne
Opis:
The paper presents the results of basic research on the influence of the properties of sand grains on electrical properties of water glass moulding sands. It shows electrical properties of the main component – sand grains, crucial to the kinetics of moulding sands heating, such as permittivity εr and loss factor tgδ. Measurements were carried out with the use of the perturbation method for silica, chromite and olivine sands of different mineral, chemical composition and particle size distribution, as well as for moulding sands with water glass grade 145. Analysis of the results of measurements of electrical properties shows that all moulding sands are characterized by a similar permittivity εr and loss factor tgδ. It was found that the electrical properties and the quantity and quality of other components may have a decisive influence on the effectiveness and efficiency of the microwave heating of moulding sands with sand grains. In determining the ability to efficiently absorb the microwave radiation for mixtures which moulding sands are, the impact of all components influencing their individual technological parameters should be taken into account.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 43-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Żaroodporne powłoki Al-Si wytworzone metodą zawiesinową
Heat-resisting Al-Si coatings manufactured with the slurry method
Autorzy:
Kochmańska, A.
Gawdzińska, K.
Powiązania:
https://bibliotekanauki.pl/articles/381583.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
powłoka żaroodporna
metoda zawiesinowa
korozja wysokotemperaturowa
innovative foundry material
innovative foundry technology
heat resisting coating
slurry method
high temperature corrosion
Opis:
Podniesienie odporności elementów maszyn i urządzeń na korozję wysokotemperaturową uzyskuje się między innymi stosując powłoki żaroodporne na bazie aluminium. Wytworzenie powłoki dyfuzyjnej o budowie gradientowej sprzyja większej żywotności powłok i jednocześnie elementów zabezpieczanych. Detale bardzo często są odlewane i nie poddawane obróbce mechanicznej. Nałożenie powłoki powinno być możliwe na powierzchni surowego odlewu. W pracy przedstawiono wyniki badań nad wytwarzaniem ochronnych powłok aluminiowo-krzemowych nakładanych metodą zawiesinową na żarowytrzymałe staliwo GX30NiCrSi30-20, stop niklu Inconel 617 oraz stop tytanu TiAl6V4. Tą samą metodą wytworzono powłoki na różnych podłożach. W celu uzyskania powłok ochronnych zastosowano metodę zawiesinową. W skład zawiesiny wchodzą proszki metali, spoiwo organiczne oraz topnik. Elementy pokryte zawiesiną o tym samym składzie wygrzewano w piecu w atmosferze powietrza w odpowiednim czasie i temperaturze. Otrzymane powłoki posiadają budowę dwustrefową. Uzyskane powłoki poddano badaniom strukturalnym opisującym: budowę strefową i skład chemiczny. Określono również grubość i mikrotwardość powłok.
Increase in high temperature corrosion resistance is achieved, among other things, by application of heat-resisting, aluminum-based coatings. Production of a diffusion coating of gradient structure favors longer life of both coatings and preserved elements. Parts are very often casted and not subjected to machining. Application of a coating should be possible on the raw surface of the casting. This paper presents results of a study of manufacturing of protective Al-Si coatings, applied using the slurry method on a high-temperature creep resisting cast steel GX30NiCrSi30-20, a nickel alloy-Inconel 617 and a titanium alloy TiAl6V4. The same method was used to apply coatings on different surfaces. To obtain protective coatings, the slurry method was used. The slurry is composed of metal powders, an organic binder and a fusing agent. Elements coated with slurry of the same composition were hold in a furnace in air atmosphere, at an appropriate temperature and for an appropriate time period. Obtained coatings have a bizonal structure. The coatings were subjected to structural testing, describing the zonal structure and the chemical constitution. Thickness and microhardness of the coatings were also determined.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 107-112
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Materials for Reformer Furnace Tubes. History of evolution
Autorzy:
Garbiak, M.
Jasiński, W.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/380600.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
damage
reformer furnace tubes
Ni-Cr austenitic cast steel
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
uszkodzenie
piec rurowy
staliwo austenityczne
Opis:
The paper discusses progress that has been made over the past sixty years in increasing the service life of centrifugally cast, creepresistant tubes operating in reformer furnaces. Attention was mainly focused on the principles of selection of the chemical composition of castings to improve their creep behaviour. The reasons accounting for withdrawal of tubes from service were indicated. Examples of chemical composition and mechanical properties obtained in creep-resistant Ni-Cr cast steel used by the leading European tube manufacturers were stated. Trends in current research aiming at further improvement of the tube performance characteristics were mentioned.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 47-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Impact of Microwave Penetration Depth on the Process of Heating the Moulding Sand with Sodium Silicate
Autorzy:
Nowak, D.
Powiązania:
https://bibliotekanauki.pl/articles/380638.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry material
innovative foundry technology
penetration depth
microwaves
electrical permittivity
moulding sand
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
głębokość wnikania
mikrofale
przenikalność elektryczna
masa formierska
Opis:
This paper presents the impact of microwave penetration depth on the process of heating the moulding sand with sodium silicate. For each material it is affected by: the wavelength in vacuum and the real and imaginary components of the relative complex electrical permittivity εr for a selected measurement frequency. Since the components are not constant values and they change depending on the electrical parameters of materials and the frequency of the electromagnetic wave, it is indispensable to carry out laboratory measurements to determine them. Moreover, the electrical parameters of materials are also affected by: temperature, packing degree, humidity and conductivity. The measurements of the dielectric properties of moulding sand with sodium silicate was carried out using the perturbation method on a stand of waveguide resonance cavity. The real and imaginary components of the relative complex electrical permittivity was determined for moulding sand at various contents of sodium silicate and at various packing degrees of the samples. On the basis of the results the microwave penetration depth of moulding sand with sodium silicate was established. Relative literature contains no such data that would be essential to predicting an effective process of microwave heating of moulding sand with sodium silicate. Both the packing degree and the amount of sodium silicate in moulding sand turned out to affect the penetration depth, which directly translates into microwave power density distribution in the process of microwave heating of moulding sand with sodium silicate.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 115-118
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigations of Ferritic Nodular Cast Iron Containing About 5-6% Aluminium
Autorzy:
Soiński, M. S.
Kordas, P.
Skurka, K.
Jakubus, A.
Powiązania:
https://bibliotekanauki.pl/articles/379726.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
metallography
Al-alloyed cast iron
spheroidization
graphite precipitates
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
metalografia
żeliwo stopowe
sferoidyzacja
wydzielenia grafitu
Opis:
The work presents results of investigations concerning the production of cast iron containing about 5-6% aluminium, with the ferritic matrix in the as-cast state and nodular or vermicular graphite precipitates. The examined cast iron came from six melts produced under the laboratory conditions. It contained aluminium in the amount of 5.15% to 6.02% (carbon in the amount of 2.41% to 2.87%, silicon in the amount of 4.50% to 5.30%, and manganese in the amount of 0.12% to 0.14%). After its treatment with cerium mixture and graphitization with ferrosilicon (75% Si), only nodular and vermicular graphite precipitates were achieved in the examined cast iron. Moreover, it is possible to achieve the alloy of pure ferritic matrix, even after the spheroidizing treatment, when both the aluminium and the silicon occur in cast iron in amounts of about 5.2÷5.3%.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 141-146
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Quartz Sand Quality on Bending Strength and Thermal Deformation of Moulding Sands with Synthetic Binders
Autorzy:
Dobosz, S. M.
Grabarczyk, A.
Major-Gabryś, K.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/380092.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
quartz sand
moulding sand
synthetic resin
hot distortion
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
piasek kwarcowy
masa formierska
żywica syntetyczna
Opis:
Modern techniques of castings production, including moulding sands production, require a strict technological regime and high quality materials. In the case of self-hardening moulding sands with synthetic binders those requirements apply mainly to sand, which adds to more than 98% of the whole moulding sand mixture. The factors that affect the quality of the moulding sands are both chemical (SiO2, Fe2O3 and carbonates content) and physical. Among these factors somewhat less attention is paid to the granulometric composition of the sands. As a part of this study, the effect of sand quality on bending strength Rgu and thermal deformation of self-hardening moulding sands with furfural and alkyd resin was assessed. Moulding sands with furfural resin are known [1] to be the most susceptible to the sand quality. A negative effect on its properties has, among others, high content of clay binder and so-called subgrains (fraction smaller than 0,1mm), which can lead to neutralization of acidic hardeners (in the case of moulding sands with furfuryl resin) and also increase the specific surface, what forces greater amount of binding agents. The research used 5 different quartz sands originating from different sources and characterized with different grain composition and different clay binder content.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 9-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development of a New Tool Material for High Pressure Die Casting
Autorzy:
Herman, A.
Zikmund, P.
Tatíček, F.
Powiązania:
https://bibliotekanauki.pl/articles/382710.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
metallography
die material
HPDC technology
wear resistant alloy
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
metalografia
odlewanie ciśnieniowe
stop odporny na ścieranie
Opis:
The paper describes existing requirements for tool materials. In the light of experience with these supplied materials, we have demonstrated their considerable influence on the life of molds for die casting technology. From this research came the evaluation methodology of these tool materials which has been used for directing the development of a new material. Based on the new regulation of the chemical composition a sample was casted and forged after that. Then was determined the process of heat treatment and from a block of this material a mold insert was produced. This insert is now being tested in production.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 23-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Compositions: Biodegradable Material – Synthetic Resins as Moulding Sands Binders
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Powiązania:
https://bibliotekanauki.pl/articles/383210.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
furfuryl resin
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierska
żywica furfurylowa
materiał biodegradowalny
Opis:
Growing emission requirements are forcing the foundry industry to seek new, more environmentally friendly solutions. One of the solutions may be the technologies of preparing moulding and core sands using organic biodegradable materials as binders. However, not only environmental requirements grow but also those related to the technological properties of moulding sand. Advancing automation and mechanization of the foundry industry brings new challenges related to the moulding sands. Low elasticity may cause defects during assembly of cores or moulds by the manipulators. The paper presents the study of flexibility in the room temperature according to new method and resistance to thermal deformation of self-hardening moulding sands with furfuryl resin, containing biodegradable material PCL. The task of the new additive is to reduce the moulding sands harmfulness to the environment and increase its flexibility in the room temperature. The impact of the additive and the effect of the amount of binder on the properties of mentioned moulding sands were analysed. Studies have shown that the use of 5% of PCL does not change the nature of the thermal deformation curve, improves the bending strength of tested moulding mixtures and increases their flexibility at room temperature.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 75-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wykonywanie odlewów z żeliwa sferoidalnego w formach warstwowych z ekologicznych mas formierskich
Casting ductile iron in layer moulds made from ecological sands
Autorzy:
Rączka, M.
Gandurski, K.
Isendorf, B.
Powiązania:
https://bibliotekanauki.pl/articles/381617.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
ochrona środowiska
żeliwo sferoidalne
forma dwuwarstwowa
badania odlewu
innovative foundry material
innovative foundry technology
environment protection
ductile iron
two layer mould
Opis:
Artykuł zawiera wyniki uzyskane podczas badań wykonywanych w ramach projektu celowego w odlewni Hardtop w Charsznicy. Celem badań było opracowanie technologii wykonania dobrej jakości odlewów z żeliwa sferoidalnego przy jednoczesnym zachowaniu skutecznych technik ochrony środowiska. Przedstawiono badania wykonywania odlewów o masie od 1 do 300 kg z żeliwa sferoidalnego gatunek 400-15, 500-7 z zastosowaniem form dwuwarstwowych, gdzie masę przymodelową i rdzeniową stanowi masa z alkalicznym spoiwem organicznym, a masę wypełniającą – masa ze spoiwem nieorganicznym - geopolimerowym. Zastosowano uproszczoną regenerację masy z możliwością wykorzystania odzyskanego regeneratu do masy wypełniającej. Przeprowadzono dobór metody sferoidyzacji i modyfikacji żeliwa odpowiednich dla warunków odlewni Hardtop. Wykonano serię próbną odlewów i przeprowadzono badania poprawności konstrukcji układów zalewania i zasilania z zastosowaniem otulin egzotermicznych na nadlewy. Badania potwierdziły słuszność przyjętej koncepcji wykonywania odlewów z żeliwa sferoidalnego w formach warstwowych przy zachowaniu maksymalnie 15% udziału mas ze spoiwem organicznym.
The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica. The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined with effective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder. A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The cast iron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 163-168
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wear resistance of nodular cast iron with carbides
Autorzy:
Gumienny, G.
Powiązania:
https://bibliotekanauki.pl/articles/381470.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
nodular cast iron
carbides
abrasive wear resistance
adhesive wear resistance
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
żeliwo sferoidalne
węgliki
odporność na ścieranie
Opis:
In this paper results of abrasive and adhesive wear resistance of selected grades of nodular cast iron with carbides are presented. It was demonstrated, that the maximum wear resistance has got nodular cast iron with the microstructure of upper bainite, lower bainite and carbides. This cast iron with hardened steel and sulfonitrided steel is the most advantageous friction pair during adhesive wear testing. It was found, that the least advantageous friction pair is pearlitic nodular cast iron with carbides and normalized steel.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 81-88
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental Investigations on the Ejector Forces in the Die Casting Process
Autorzy:
Krischke, S.
Müller, S.
Schuchardt, T.
Kouki, Y.
Dilger, K.
Powiązania:
https://bibliotekanauki.pl/articles/382411.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
information technology
foundry industry
high pressure die casting
ejector force
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
technologia informatyczna
przemysł odlewniczy
odlewanie wysokociśnieniowe
Opis:
A measuring system was developed for the measurement of ejector forces in the die casting process. When selecting the sensor technology, particular care was taken to ensure that measurements can be taken with a high sampling rate so that the fast-running ejection process can be recorded. For this reason, the system uses piezoelectric force sensors which measure the forces directly at the individual ejector pins. In this way, depending on the number of sensors, it is possible to determine both the individual ejector forces and the total ejector force. The system is expandable and adaptable with regard to the number and position of the sensors and can also be applied to real HPDC components. Automatic triggering of the measurements is also possible. In addition to the measuring system, a device and a method for in-situ calibration of the sensors have also been developed. To test the measuring system, casting experiments were carried out with a real aluminium HPDC aluminium component. The experiments showed that it is possible to measure the ejector forces with sufficient sampling rate and also to observe the process steps of filling, intensification and die opening by means of ejector forces. Experimental setup serves as a basis for future investigations regarding the influencing parameters on the ejection process.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 116-119
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Moulding Sand with Inorganic Cordis Binder for Ablation Casting
Autorzy:
Hosadyna-Kondracka, M.
Major-Gabryś, K.
Kamińska, J.
Grabarczyk, A.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/382039.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
ablation casting
moulding sand
inorganic binder
thermal curing
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewanie ablacyjne
masa formierska
spoiwo nieorganiczne
utwardzanie termiczne
Opis:
The essence of ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and a water-soluble binder. After pouring the mould with liquid metal, while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. This paper focuses on the selection of moulding sands with hydrated sodium silicate for moulds used in the ablation casting. The research is based on the use of Cordis binder produced by the Hüttenes-Albertus Company. It is a new-generation inorganic binder based on hydrated sodium silicate. Its hardening takes place under the effect of high temperature. As part of the research, loose moulding mixtures based on the silica sand with different content of Cordis binder and special Anorgit additive were prepared. The reference material was sand mixture without the additive. The review of literature data and the results of own studies have shown that moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties to be used in the ablation casting process. Additionally, at the Foundry Research Institute in Krakow, preliminary semi-industrial tests were carried out on the use of Cordis sand technology in the manufacture of moulds for ablation casting. The possibility to use these sand mixtures has been confirmed in terms of both casting surface quality and sand reclamation.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 110-115
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effect of Temperature on the Result of Complex Modification of IN-713C Superalloy Castings
Autorzy:
Binczyk, F.
Gradoń, P.
Mańka, M.
Findziński, R.
Powiązania:
https://bibliotekanauki.pl/articles/383137.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Innovative casting material
innovative casting technology
nickel alloy IN-713C
modification
cobalt aluminate
macrostructure
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
stop niklu IN-713C
glinek kobaltu
makrostruktura
Opis:
The paper presents the results of research on the determination of the effect of pouring temperature on the macrostructure of the castings subjected to complex (surface and volume) modification and double filtration. Tested castings were made of post-production scrap (gating system parts) of IN-713C superalloy. Tests included the evaluation of the number of grains per 1 mm2, mean grain surface area, shape factor and tensile strength. Casting temperature below 1470 °C positively influenced the modification effect. The grains were finer and the mechanical properties increased, especially for castings with thicker walls. On the other hand, manufacture of thin walled castings of high quality require pouring temperature above 1480 °C.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 13-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of the Influence of Additions on the Formation of Microstructure of Al-Zn-Mg-Cu Alloys
Autorzy:
Pisarek, B. P.
Czekaj, E.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381528.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
Al-Zn-Mg-Cu alloy
TDA method
hardness HB
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
stop Al-Zn-Mg-Cu
metoda ATD
Opis:
The article presents the investigations of 7xxx aluminium alloys performed by the method of thermal and derivational analysis. The studies made it possible to identify the effect of the changes in the Cu concentration, the total Zn and Mg weight concentrations and the Zn/Mg weight concentration ratio on their crystallization process: the cooling as well as the kinetics and dynamics of the thermal process of cooling and crystallization. Metallographic studies were performed on the microstructure of the examined alloys and their HB hardness was measured. The evaluation of the changes was presented in reference to the model alloys EN AW-7003 and EN AW-7010, whose microstructure under the conditions of thermodynamic equilibrium are described by the phase diagrams: Al-Zn-Mg and Al-Zn-Mg-Cu. The performed investigations confirmed that the hardness HB of the examined alloys is mainly determined by the reinforcement of the matrix αAl by the introduced alloy additions and the presence of phases Θ(Al2Cu) and S(Al2CuMg) rich in copper, as well as η(MgZn2), in the examined alloys' microstructure. The increase of the amount of intermetallic phases precipitated in the microstructure of the examined alloys is caused, beside Cu, by the characteristic change of Zn wt. concentration and Mg. It was proposed that the process of one-stage thermal treatment of the examined alloys be introduced at a temperature of up to tJ-20 °C, which will prevent the exceedance of the solidus temperature.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 39-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analiza zmian strukturalnych w spoiwie skrobiowym sieciowanym na drodze fizycznej
Analysis of Structural Changes in the Starch-Based Binder Cross-Linked by Physical Agents
Autorzy:
Kaczmarska, K.
Grabowska, B.
Powiązania:
https://bibliotekanauki.pl/articles/381948.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
spoiwo polimerowe
modyfikat skrobiowy
sieciowanie
spektroskopia FT-IR
innovative foundry material
innovative foundry technology
polymer binder
starch derivative
crosslinking
spectroscopy FT-IR
Opis:
W pracy przedstawiono analizę widm FT-IR dla spoiwa polimerowego na bazie modyfikatu skrobiowego. Widma zarejestrowano dla spoiwa przed i po usieciowaniu. Sieciowanie prowadzono na drodze fizycznej w podwyższonej temperaturze oraz w polu mikrofal. Na podstawie otrzymanych widm FT-IR stwierdzono, że podczas działania czynników fizycznych dochodzi do procesu odparowania wody rozpuszczalnikowej oraz powstawania międzycząsteczkowych sieciujących wiązań wodorowych. Zaobserwowano, że w warunkach otoczenia również następuje powolne odparowanie rozpuszczalnika, jak też tworzenie się mostków wodorowych.
The paper presents an analysis of FT-IR spectra for the polymeric binder based on a starch derivative. Spectra were recorded for the binder before and after cross-linking. Cross-linking was carried out by physical means at elevated temperature and under microwave irradiation. On the basis of FT-IR spectra, it was found the evaporation of solvent (water) and the formation of cross-linking intermolecular hydrogen bonds were occurred after the use of physical factors. It was observed that under ambient conditions the solvent was evaporated (in slow process of evaporation), and formation of hydrogen bridges was also occurred.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 51-56
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure of AlSi20 Alloy in Heat Treated Die Casting
Autorzy:
Władysiak, R.
Kozuń, A.
Powiązania:
https://bibliotekanauki.pl/articles/382310.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
die casting
water mist cooling
hypereutectic silumin
microstructure
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewanie ciśnieniowe
chłodzenie mgłą wodną
silumin nadeutektyczny
mikrostruktura
Opis:
The work is a continuation of research on the use of water mist cooling in order to increase efficiency of die-casting aluminum alloys using multipoint water mist cooling system. The paper presents results of investigation on crystallization process and microstructure of synthetic hypereutectic AlSi20 alloy. Casts were made in permanent mold cooled a with water mist stream. The study was conducted for unmodified AlSi20 alloy and a modified one with phosphorus, titanium and boron on the research station allowing sequential multipoint cooling using a dedicated program of computer control. The study demonstrated that the use of mold cooled with water mist stream and solution heat treatment allows in wide range for the formation of the microstructure of hypereutectic silumins. It leads to the growth of microstructure refinement and spheroidizing of phases in the casting.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 113-118
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Nowoczesne materiały kompozytowe zastępujące tradycyjne materiały odlewnicze
Modern composites to replace traditional casting materials
Autorzy:
Mierzwa, P.
Olejnik, E.
Janas, A.
Powiązania:
https://bibliotekanauki.pl/articles/381945.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
MMCs
kompozyt in situ
materiał odlewniczy
odporność na ścieranie
staliwo Hadfielda
węglik tytanu
in situ composite
casting material
abrasion resistant
cast manganese steel
titanium carbide
Hadfield cast steel
Opis:
W pracy przedstawiono możliwość przekształcenia klasycznych materiałów odlewniczych w kompozyty in situ. Materiały te znajdują coraz szersze zastosowanie w różnych gałęziach przemysłu, a szczególnie w przemyśle wydobywczym. Przekształcenie stopu klasycznego w materiał kompozytowy, wpływa wyraźnie na poprawę jego właściwości mechanicznych. W wyniku przeprowadzonych badań uzyskano nowy materiał inżynierski, który wytworzono metodą syntezy objętościowej z wykorzystaniem reakcji SHSB. Zastosowana metoda pozwala umocnić klasyczne materiały odlewnicze zarówno lokalnie, jak również objętościowo. Umocnienie to polega na syntezie cząstek ceramicznych w kąpieli metalowej, bezpośrednio w jednoetapowym procesie odlewniczym. Materiałem wyjściowym do badań było staliwo manganowe, które w wyniku przeprowadzonej reakcji syntezy, przekształcono w kompozyt typu MMCs. Fazą wzmacniającą nowego materiału były ceramiczne cząstki węglika tytanu. Prezentowane w niniejszej pracy wyniki, wskazują na znaczną poprawę zarówno właściwości mechanicznych, jak i użytkowych otrzymanego materiału kompozytowego, dotyczy to takich parametrów, jak twardości i odporności na ścieranie.
The study presents an opportunity to transform the traditional casting materials into in situ composites, the latter ones being currently used on a growing scale in various sectors of the industry, especially in the extractive industries. The transformation of standard alloy into a composite considerably improves the mechanical properties. As a result of the experiment, a new engineering material was produced by the method of bulk synthesis and an SHSB reaction. The method enables hardening of the traditional casting materials, both locally and in the whole volume of the material. The hardening is obtained by the synthesis of ceramic particles in a metal bath, directly in a one-step casting process. The starting material for research was cast manganese steel which, as a result of the reaction of synthesis, was converted into an MMCs type composite. The reinforcing phase in the new material were ceramic particles of titanium carbide. The results presented in this paper show a significant improvement in both mechanical and performance properties of the composite material obtained, this also applying to parameters such as hardness and abrasive wear resistance.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 137-142
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Characterization of the Bonding Zone in a ZE41/AlSi12 Joint Fabricated by Liquid- Solid Compound Casting
Autorzy:
Mola, R.
Bucki, T.
Powiązania:
https://bibliotekanauki.pl/articles/381097.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
compound casting process
magnesium alloy
aluminum alloy
bonding zone
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
proces odlewania
stop magnezu
stop aluminium
strefa złącza
Opis:
The study involved using the liquid-solid compound casting process to fabricate a lightweight ZE41/AlSi12 bimetallic material. ZE41 melt heated to 660 °C was poured onto a solid AlSi12 insert placed in a steel mold. The mold with the insert inside was preheated to 300 °C. The microstructure of the bonding zone between the alloys was examined using optical microscopy and scanning electron microscopy. The chemical composition was determined through linear and point analyses with an energy-dispersive X-ray spectroscope (EDS). The bonding zone between the magnesium and aluminum alloys was about 250 μm thick. The results indicate that the microstructure of the bonding zone changes throughout its thickness. The structural constituents of the bonding zone are: a thin layer of a solid solution of Al and Zn in Mg and particles of Mg-Zn-RE intermetallic phases (adjacent to the ZE41 alloy), a eutectic region (Mg17(Al,Zn)12 intermetallic phase and a solid solution of Al and Zn in Mg), a thin region containing fine, white particles, probably Al-RE intermetallic phases, a region with Mg2Si particles distributed over the eutectic matrix, and a region with Mg2Si particles distributed over the Mg-Al intermetallic phases matrix (adjacent to the AlSi12 alloy). The microstructural analysis performed in the length direction reveals that, for the process parameters tested, the bonding zone forming between the alloys was continuous. Low porosity was observed locally near the ZE41 alloy. The shear strength of the AZ91/AlSi17 joint varied from 51.3 to 56.1 MPa.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 203-208
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Technologia wytapianych modeli w zastosowaniu dla stopów miedzi
Investment Casting Technology Applied to Copper Alloys
Autorzy:
Rzadkosz, S.
Kranc, M.
Garbacz-Klempka, A.
Kozana, J.
Piękoś, M.
Powiązania:
https://bibliotekanauki.pl/articles/381118.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
metalografia
wada odlewu
technologia wytapianych modeli
stop miedzi
innovative foundry material
innovative foundry technology
metallography
casting defect
investment casting technology
copper alloy
Opis:
Technologia wytapianych modeli należy do najstarszych technologii odlewniczych. Historycznie służyła do odlewania narzędzi, broni i ozdób. Model wykonany z wosku pszczelego oblepiano gliną suszono i wypalano. Otrzymywano odlewy o dużej gładkości powierzchni, dokładności i precyzji wykonania ornamentu. Metodą tą odlewano niewielkie kilkugramowe odlewy jak i wielkogabarytowe pomniki. Współcześnie ta technologia jest wykorzystywana w wielu ważnych gałęziach produkcji zarówno artystycznej, jak i przemysłowej. Szczególnie w przemyśle zbrojeniowym, lotniczym, motoryzacyjnym, energetycznym, budowlanym, a nawet kosmicznym. W pracy przedstawiono wyniki badań i eksperymentów, prowadzonych w zakresie technologii odlewnictwa miedzi i stopów miedzi z zastosowaniem metody wytapianych modeli, zarówno w aspekcie historycznym, jak i współczesnej praktyki przemysłowej. Przykładowo przedstawiono analizę wybranych elementów dawnych technologii, form i odlewów wytworzonych w epoce brązu oraz wyniki badań dotyczące aktualnie produkowanych odlewów dla branży energetycznej. Jakość odlewów została oceniona na podstawie przeprowadzonych badań z zakresu mikrostruktury, składu chemicznego, przewodności elektrycznej i zawartości tlenu.
Investment casting technology belongs to the oldest casting techniques. Historically, it was used for casting tools, weapons and ornaments. A model, made from beeswax, was covered in loam, dried and fired. The casts obtained were characterised by high surface smoothness, accuracy and precision of its ornaments. This method was used for relatively small casts as well as for big monuments. Nowadays, this technology is used in many fields of manufacturing, both artistic and industrial, especially in ornaments, aviation, automotive, power, construction and even space industry. This work presents the results of research and experiments conducted in the field of casting technology of copper and copper alloys, applying the investment casting method, both in its historical aspect and modern industrial practice. An exemplary analysis was presented of the chosen elements of the old technologies, moulds and casts, as well as the results of casts made currently for the power industry. The casts quality was evaluated based on the research of their microstructure, chemical composition, electrical conductivity and oxygen content.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 143-148
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Environmentally friendly mould technology
Autorzy:
Izdebska-Szanda, I.
Palma, A.
Angrecki, M.
Żmudzińska, M.
Powiązania:
https://bibliotekanauki.pl/articles/381950.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
innovative foundry technologies
modified inorganic binder
technological properties
ecology
post reclamation waste management
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
spoiwo nieorganiczne
właściwości technologiczne
ekologia
odpad porekultywacyjny
Opis:
One of the factors that contribute to the development of foundry moulding technology is environmental protection. The related challenges are effectively satisfied by a new inorganic binder that has been designed for castings made of non-ferrous metal alloys. This article presents in a concise way the test results, showing the ecological character of the new binder at the stage of making moulds, pouring them with metal and cooling of castings, indicating the possibilities for an economic re-use of waste materials formed during practical application of this technology. The results were compared with the results obtained on the sands with organic binders. Studies were carried out under the project POIG.01.01.02-00-015/09 "Advanced materials and technologies."
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 37-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The framework of agent-based negotiation platform for foundries cooperating in supply chain
Autorzy:
Kluska-Nawarecka, S.
Regulski, K.
Rojek, G.
Powiązania:
https://bibliotekanauki.pl/articles/379687.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
innovative foundry technologies
innovative foundry materials
ontology
agent technology
production support
technologia informacyjna
przemysł odlewniczy
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
ontologia
technologia agentowa
wspomaganie produkcji
Opis:
This paper concerns the domain of contracts in the metallurgy and heavy industry, that are the form of deals making between cooperating companies being suppliers and consumers of some goods. From a general point of view cooperation enables for small companies to realize orders that are too large for an individual producer, but contract negotiations, further scheduling and support of production are usually too difficult and complicated. This paper presents a proposition of an information system, that should make cooperation between companies more available. Such system should be distributed among cooperating producers, what is the reason for choosing of the agent technology as the main software paradigm. This system should also support interchanging of information in many norms and technical standards, what results in the use of ontology concerning metallurgy and heavy industry.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 73-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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