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    Wyświetlanie 1-42 z 42
    Tytuł:
    Effect of Temperature on Ausferritic Nodular Cast Iron Microstructure
    Autorzy:
    Gumienny, G.
    Klimek, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/379556.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    nodular cast iron
    ausferrite
    annealing
    innowacyjne materiały odlewnicze
    innowacyjne technologie
    żeliwo sferoidalne
    wyżarzanie
    Opis:
    The work presents the results of the studies of the effect of the temperature on the microstructure of ausferritic nodular cast iron. The ausferrite in the matrix was obtained by way of a specific combination of molybdenum and copper. The cast iron underwent annealing at the temperatures of 520, 550 and 580°C. The work presents the effect of the annealing temperature on the fraction of austenite in the cast iron matrix. The annealed and non-annealed cast iron hardness is given. The work also proves that an increase in the temperature up to 580°C causes a drop in the cast iron hardness.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 3 spec.; 21-24
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Investigation of an Advanced Cellulose Profile Used for the Manufacture of Gating Systems
    Autorzy:
    Zawieja, Z.
    Sawicki, J.
    Gumienny, G.
    Sobczyk-Guzenda, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/380939.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting technologies
    innovative casting materials
    cellulose profiles
    gating system
    aluminium silicates
    gray cast iron
    ausferrite
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    glinokrzemiany
    żeliwo szare
    Opis:
    The here in paper contains the results of investigations on a new type of cellulose blend used for the manufacture of profiles applied in the process of making gating systems in the foundry industry. A standard cellulose profile was subjected to an experiment. During the experiment the profile was filled with a liquid cast iron and at the same time the temperatures of the liquid metal crystallizing inside the profile were measured as well as the temperature of the outer layer of the profile was controlled. Further, the microstructure of the cast iron, which crystallized out inside the cellulose profile, was analysed and the cellulose, thermally degraded after the experiment, was verified with the use of the chemical analysis method. Moreover, a quality analysis of the original as well as the degraded cellulose profile was run with the use of the FTIR infrared spectroscopy. The presented results revealed that the cellulose blend is aluminium silicate enriched and contains organic binder additives. The cast iron, which crystallized out, tended to have an equilibrium pearlitic structure with the release of graphite and carbides. The generation of disequilibrium ausferrite phases was also observed in the structure.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 3; 123-128
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Casting of Titanium Alloys in Centrifugal Induction Furnaces
    Proces odlewania stopów tytanu w indukcyjnych piecach odśrodkowych
    Autorzy:
    Karwiński, A.
    Leśniewski, W.
    Wieliczko, P.
    Małysza, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/355142.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    centrifugal casting
    innovative casting materials
    titanium alloys
    liquid ceramic slurries
    ceramic mould
    odlewanie odśrodkowe
    innowacyjne materiały odlewnicze
    stopy tytanu
    ceramiczne formy odlewnicze
    Opis:
    This paper discusses technical problems related with casting of titanium alloys in centrifugal vacuum furnaces. The potentials of an analysis of the centrifugal casting process carried out in the Flow3D software CFD (Computational Fluid Dynamics) were presented. Simulations were carried out on a model set, which enables casting of two connecting rods for an I.C. engine. Changes in the mould filling process were examined for the three selected spinning velocities of the casting arm. The ranges of the metal flow velocity in mould were calculated as well as metal pressure in mould after reaching a predetermined spinning velocity. The results and the adopted mould geometry enabled determination of the magnitude of stress occurring in mould at the time of filling it with liquid titanium alloy. The paper presents a methodology for testing of the ceramic material strength using a four-point loading arrangement. The strength of the ceramic material was determined on samples heated at different temperatures. The obtained results enabled a thesis to be formulated that for pouring of moulds in a centrifugal vacuum furnace, the layered foundry ceramic moulds can be safely used, and the use of moulds that will provide the directional solidification of metal should be possible as well.
    W artykule przedstawiono problemy techniczne związane z odlewaniem stopów tytanu w próżniowych piecach odśrodkowych. Zaprezentowano możliwości analizy procesu zalewania wirującej formy przeprowadzonej w programie Flow 3D CFD (Computational Fluid Dynamics). Obliczenia symulacyjne prowadzono dla zestawu modelowego umożliwiającego odlanie dwóch korbowodów silnika spalinowego. Analizowano zmiany sposobu wypełniania formy dla trzech wybranych prędkości wirowania ramienia odlewniczego. Obliczono zakresy prędkości przepływu metalu w formie oraz ciśnienia metalu występującego w formie po osiągnięciu założonej prędkości obrotowej. Uzyskane wyniki oraz przyjęta geometria formy pozwoliły na wyznaczenie wielkości naprężeń występujących w formie w momencie wypełnienia jej ciekłym stopem tytanu. Przedstawiono metodykę badania wytrzymałości materiału ceramicznego wykorzystującego czteropunktowy układ obciążający. Wyznaczono wytrzymałość materiału ceramicznego dla próbek wygizewanych w różnych temperaturach. Otrzymane wyniki pozwalają na przedstawienie tezy, że w podczas zalewania form w próżniowym piecu odśrodkowym będzie można bezpiecznie wykorzystywać warstwowe ceramiczne formy odlewnicze, oraz będzie możliwe zastosowanie form zapewniających założone kierunkowe krzepnięcie metalu.
    Źródło:
    Archives of Metallurgy and Materials; 2014, 59, 1; 403-406
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of the Crystallization of AZ91 Alloy by Thermal and Derivative Analysis Method Intensively Cooled in Ceramic Shell
    Autorzy:
    Rapiejko, C.
    Pisarek, B.
    Czekaj, E.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/380100.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technology
    magnesium alloys
    TDA method
    hardness
    crystallization
    alloy AZ91
    innowacyjne materiały odlewnicze
    innowacyjna technologia odlewania
    metoda ATD
    krystalizacja
    stop AZ91
    Opis:
    The work presents the test result of the influence of cooling rate on the microstructure of AZ91 alloy, Vickers micro-hardness and Brinell hardness. Studies cooling and crystallization of AZ91 alloy was cast into the ceramic shells pre-heated to 180°C and then air-cooled at ambient temperature or intensively super cooled in the liquid coolant. The TDA method was applied to record and characterize the thermal effect resulting from the phase transformations occurring during the crystallization of AZ91 alloy. The kinetics and dynamics of the thermal processes of crystallization of AZ91 alloy in the ceramic shells were determined. Metallographic tests were performed with the use of an optical microscope. A comparison of these test results with the thermal effect recorded by way of the TDA method was made. Influence of cooling rate of AZ91 on HV0, 01 micro-hardness and Brinell hardness alloy was examined.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1; 97-102
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of Modification and Casting Technology on Structure of IN-713C Superalloy Castings
    Autorzy:
    Binczyk, F.
    Cwajna, J.
    Gradoń, P.
    Mańka, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/381572.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    nickel alloy IN-713C
    modification
    cobalt aluminate
    macrostructure
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    stop niklu
    modyfikacja
    kobalt
    makrostruktura
    Opis:
    The paper presents the results concerning impact of modification (volume and surface techniques), pouring temperature and mould temperature on stereological parameters of macrostructure in IN713C castings made using post-production scrap. The ability to adjust the grain size is one of the main issues in the manufacturing of different nickel superalloy castings used in aircraft engines. By increasing the grain size one can increase the mechanical properties, like diffusion creep resistance, in higher temperatures. The fine grained castings. on the other hand, have higher mechanical properties in lower temperatures and higher resistance to thermal fatigue. The test moulds used in this study, supplied by Pratt and Whitney Rzeszow, are ordinarily used to cast the samples for tensile stress testing. Volume modification was carried out using the patented filter containing cobalt aluminate. The macrostructure was described using the number of grains per mm2, mean grain surface area and shape index. Obtained results show strong relationship between the modification technique, pouring temperature and grain size. There was no significant impact of mould temperature on macrostructure.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 11-14
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    ATD and DSC Analysis of IN-713C and ZhS6U-VI Superalloys
    Autorzy:
    Binczyk, F.
    Cwajna, J.
    Gradoń, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/381895.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    Nickel superalloys
    ATD method
    DSC method
    solidification parameters
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    stopy niklu
    metoda ATD
    metoda DSC
    parametry krzepnięcia
    Opis:
    Paper presents the results of ATD and DSC analysis of two superalloys used in casting of aircraft engine parts. The main aim of the research was to obtain the solidification parameters, especially Tsol and Tliq, knowledge of which is important for proper selection of casting and heat treatment parameters. Assessment of the metallurgical quality (presence of impurities) of the feed ingots is also a very important step in production of castings. It was found that some of the feed ingots delivered by the superalloy producers are contaminated by oxides located in shrinkage defects. The ATD analysis allows for quite precise interpretation of first stages of solidification at which solid phases with low values of latent heat of solidification are formed from the liquid. Using DSC analysis it is possible to measure precisely the heat values accompanying the phase changes during cooling and heating which, with knowledge of phase composition, permits to calculate the enthalpy of formation of specific phases like γ or γ′.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 1; 13-16
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of the Annealing Temperature on the Microstructure and Properties of Ausferritic Nodular Cast Iron
    Autorzy:
    Gumienny, G.
    Klimek, L.
    Kurowska, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/383050.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    ausferritic cast iron
    nodular cast iron
    impact strength
    annealing
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    żeliwo ausferrytyczne
    żeliwo sferoidalne
    siła uderzenia
    wyżarzanie
    Opis:
    The paper presents the microstructure and selected properties of ausferritic nodular cast iron annealed at the temperature 520 and 550°C. This choice was dictated by the temperatures used in the practice of nitriding. Nodular graphite in cast iron was obtained with use of Inmold process. Cast iron containing molybdenum and copper ensuring obtaining an ausferrite in the cast iron matrix without the use of heat treatment of castings was tested. The effect of annealing temperature on the microstructure and the kind of fracture of the ausferritic nodular cast iron was presented. The effect of an annealing temperature on hardness, impact strength and the microhardness of ausferritic nodular cast iron matrix was shown too. The lamellar structure of phases in the cast iron matrix after annealing has been ascertained. There has been an increase in hardness of an annealed cast iron and microhardness of its matrix. The reduction in the impact strength of the cast iron annealed at 520 and 550°C was approximately 10-30%. Both an increase in the hardness of cast iron as well as an decrease in its impact strength is probably due to the separation of secondary carbides during the heat treatment.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 43-48
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Relationship Between the Solidification Parameters and Chemical Composition of Nickel Superalloy IN-713C
    Autorzy:
    Binczyk, F.
    Gradoń, J.
    Cwajna, J.
    Szymszal, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/383245.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    nickel alloy IN-713C
    thermal analysis
    solidification parameters
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    stop niklu IN-713C
    analiza termiczna
    parametry zestalania
    Opis:
    The paper presents the results of studies on the development of correlation of solidification parameters and chemical composition of nickel superalloy IN-713C, which is used i.a. on aircraft engine turbine blades. Previous test results indicate significant differences in solidification parameters of the alloy, especially the temperatures Tliq and Tsol for each batch of ingots supplied by the manufacturer. Knowledge of such a relationship has important practical significance, because of the ability to asses and correct the temperatures of casting and heat treatment of casts on the basis of chemical composition. Using the statistical analysis it was found that the temperature of the solidification beginning Tliq is mostly influenced by the addition of carbon (similar to iron alloys). The additions of Al and Nb have smaller but still significant impact. Other alloying components do not have significant effect on Tliq. The temperature Teut is mostly affected by Ni, Ti and Nb. The temperature Tsol is not in any direct correlation with the chemical composition, which is consistent with previous research. The temperature Tsol depends primarily on the presence of non-metallic inclusions present in feed materials and introduced during the melting and casting processes.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4; 5-10
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of AM60 and AZ91 Alloy Crystallisation in Ceramic Moulds by Thermal Derivative Analysis (TDA)
    Analiza krystalizacji stopów AM60 i AZ91 w formie ceramicznej metodą analizy termiczno-derywacyjnej (ATD)
    Autorzy:
    Rapiejko, C.
    Pisarek, B.
    Czekaj, E.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/351541.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials and technologies
    crystallisation
    magnesium alloys
    light alloys
    TDA method
    innowacyjne materiały i technologie odlewnicze
    krystalizacja
    magnez
    stopy lekkie
    metoda TDA
    Opis:
    The work presents the test results of the crystallisation and cooling of magnesium alloys: AM60 and AZ91, with the use of the TDA method. The tested alloys were cast into ceramic shells heated up to 180°C, produced according to the technology of the shell production in the investment casting method. The TDA method was applied to record and characterize the thermal effect resulting from the phase transformations occurring during the crystallisation of magnesium alloys. The kinetics and dynamics of the thermal processes of the crystallisation of AM60 and AZ91 in the ceramic shells were determined. Metallographic tests were performed with the use of an optical microscope as well as scanning microscopy, together with the EDS chemical analysis of the phases present in the tested casts. A comparison of these test results with the thermal effect recorded by way of the TDA method was made.
    W pracy przedstawiono wyniki badań krystalizacji i stygnięcia stopów magnezu: AM60 i AZ91 przy użyciu metody ATD. Badane stopy zalewano do form ceramicznych podgrzanych do temperatury 180°C, wykonanych zgodnie z technologią wytwarzania form w metodzie traconych modeli. Przy pomocy metody ATD zarejestrowano i wyznaczono charakterystyczne efekty cieplne wynikające z przemian fazowych zachodzących podczas krystalizacji badanych stopów magnezu. Określono kinetykę i dynamikę procesów cieplnych krystalizacji stopów AM60 i AZ91 w formach ceramicznych. Przeprowadzono badania metalograficzne przy pomocy mikroskopu optycznego oraz mikroskopii skaningowej wraz z analizą chemiczną EDS występujących faz w badanych odlewach. Porównano wyniki tych badań z efektami cieplnymi zarejestrowanymi metodą ATD.
    Źródło:
    Archives of Metallurgy and Materials; 2014, 59, 4; 1449-1455
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Application of Modified Cores for Grain Refinement in Castings of Aircraft Turbine Blades
    Autorzy:
    Binczyk, F.
    Cwajna, J.
    Gradoń, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/382651.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    Nickel alloy IN-713C
    surface modification
    turbine blades
    macrostructure
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    Stop niklu IN-713C
    modyfikacja powierzchni
    łopatki turbinowe
    makrostruktura
    Opis:
    Paper presents the results of research on modified surface grain refinement method used in investment casting of hollow, thin-walled parts made of nickel based superalloys. In the current technology, the refining inoculant is applied to the surface of the wax pattern and then, it is transferred to the ceramic mould surface during dewaxing. Because of its chemical activity the inoculant may react with the liquid metal which can cause defects on the external surface of the cast part. The method proposed in the paper aims to reduce the risk of external surface defects by applying the grain refiner only to the ceramic core which shapes the internal surface of the hollow casting. In case of thin-walled parts the grain refinement effect is visible throughout the thickness of the walls. The method is meant to be used when internal surface finish is less important, like for example, aircraft engine turbine blades, where the hollowing of the cast is mainly used to lower the weight and aid in cooling during operation.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 3; 19-22
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Wpływ dodatku materiału biodegradowalnego jako komponentu dwuskładnikowego spoiwa odlewniczych mas formierskich i rdzeniowych na właściwości spoiwa oraz mas z jego zastosowaniem
    Effect of a biodegradable addition as a binary binder component for cast moulding and core sands on the properties of the binder and the sands
    Autorzy:
    Major-Gabryś, K.
    Grabarczyk, A.
    Dobosz, S. M.
    Drożyński, D.
    Powiązania:
    https://bibliotekanauki.pl/articles/391842.pdf
    Data publikacji:
    2016
    Wydawca:
    Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
    Tematy:
    ochrona środowiska
    innowacyjne materiały i technologie odlewnicze
    masy formierskie
    spoiwa
    żywica furfurylowa
    materiał biodegradowalny
    environment protection
    innovative casting materials and technologies
    moulding sands
    binders
    furfuryl resin
    biodegradable material
    Opis:
    Rosnące wymagania dotyczące emisji substancji szkodliwych zmuszają przemysł odlewniczy do poszukiwania nowych, bardziej przyjaznych dla środowiska rozwiązań. Do rozwiązań takich mogą należeć: technologie sporządzania mas formierskich i rdzeniowych z zastosowaniem organicznych materiałów biodegradowalnych jako spoiw. Należy jednak pamiętać, że nowe technologie muszą zapewnić wysokie właściwości technologiczne mas formierskich i rdzeniowych. W niniejszym artykule przedstawiono wyniki badań nowych dwuskładnikowych spoiw formierskich, w których część powszechnie stosowanej w praktyce odlewniczej żywicy fenolowo-furfurylowej zastąpiono materiałem biodegradowalnym w postaci polikaprolaktonu (PCL). W artykule przedstawiono badania wpływu materiału biodegradowalnego jako komponentu nowego dwuskładnikowego spoiwa na degradację termiczną spoiwa, jego lepkość oraz na wybrane właściwości technologiczne badanych mas z zastosowaniem nowego spoiwa, w tym ich deformację cieplną oraz elastyczność w temperaturze otoczenia. Przeprowadzone badania wykazały, że zastąpienie w spoiwie części żywicy fenolowo-furfurylowej materiałem biodegradowalnym PCL nie wpływa na degradację termiczną nowego spoiwa, zwiększa natomiast jego lepkość. Masy z zastosowaniem dwuskładnikowego spoiwa charakteryzują się zbliżonymi właściwościami technologicznymi do mas zawierających tylko żywicą fenolowo-furfurylową.
    The increasing requirements concerning the emission of hazardous substances force the casting industry to search for new, more environment-friendly solutions. Such solutions may include technologies of developing moulding and core sands with the use of organic biodegradable materials as binders. We should, however, remember that the new technologies must ensure high technological properties of the moulding and core sands. This article presents the results of investigations of new binary moulding binders, where part of the phenol-furfuryl resin commonly applied in casting, was replaced by a biodegradable material in the form of polycaprolactone (PCL). The article discusses the investigations of the effect of the biodegradable material as a component of a new binary binder on the thermal degradation of the binder, its viscosity as well as the selected technological properties of the examined moulding sands, including their thermal deformation and elasticity at ambient temperature. The performed examinations showed that replacing a part of the phenol- furfuryl resin in the binder with the PCL biodegradable material does not affect the thermal degradation of the new binder, while increasing its viscosity. The moulding mixtures with the applied binary binder are characterized by similar technological properties to the moulding sands with the phenol-furfuryl resin only.
    Źródło:
    Prace Instytutu Odlewnictwa; 2016, 56, 4; 391-399
    1899-2439
    Pojawia się w:
    Prace Instytutu Odlewnictwa
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Computer control the cooling process in permanent mold casting of Al-Si alloy
    Sterowanie komputerowe procesem chłodzenia formy w odlewaniu kokilowym siluminów
    Autorzy:
    Władysiak, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/353901.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative materials & casting technologies
    cooling
    water mist
    Al-Si alloy
    innowacyjne materiały i technologie odlewnicze
    chłodzenie
    mgła wodna
    stop Al-Si
    Opis:
    The paper presents the test results of a computerized control system the sequential cooling process of permanent mold with use of water mist in the gravity die casting process. It describes the process for preparing high-quality casts made of AlSi7Mg alloy that achieves enhanced mechanical properties. A scheme of developed device and drivers for selected methods of sequence cooling for manufacturing of castings made in permanent steel mold was presented here. Also the microstructure and mechanical properties of received aluminium casts were described. It was shown that the use of a computer system to control the water mist cooling point of the mold not only accelerates the cooling of the cast and the gravity die casting cycle shortens, but also it has a positive effect on the microstructure and mechanical properties of castings made of unmodified AlSi7Mg alloy in a raw state.
    W pracy przedstawiono wyniki badań komputerowego systemu sterowania sekwencyjnym chłodzeniem kokili mgła wodna w odlewaniu grawitacyjnym. Opisano proces otrzymywania wysokojakościowych odlewów z siluminu AlSi7Mg o podwyższonych właściwościach mechanicznych. Przedstawiono opracowane urządzenie, programy sterujące dla zadanych metod wytwarzania odlewów kokilowych i sekwencji chłodzenia. Przedstawiono mikrostrukturę i własności mechaniczne otrzymanych odlewów siluminowych. W pracy wykazano, że zastosowanie systemu komputerowego do sterowania chłodzeniem punktowego mgła wodna nie tylko przyspiesza stygnięcie odlewu i skraca cykl odlewania kokilowego, ale również korzystnie wpływa na mikrostrukturę i własności mechaniczne odlewów z niemodyfikowanego siluminu AlSi7Mg w stanie surowym.
    Źródło:
    Archives of Metallurgy and Materials; 2013, 58, 3; 977-980
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    3DP Technology for the Manufacture of Molds for Pressure Casting
    Autorzy:
    Skorulski, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/383141.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative materials
    innovative casting technologies
    rapid prototyping
    ceramic mold
    pressure casting
    materiały innowacyjne
    innowacyjne technologie odlewnicze
    prototypy
    formy ceramiczne
    odlewanie ciśnieniowe
    Opis:
    The paper presents the use of rapid prototyping technology of three dimensional printing (3DP) to make a prototype shell casting mold. In the first step, for identification purposes, a mold was prepared to enable different alloys to be cast. All molds being cast were designed in a universal CAD environment and printed with the zp151 composite material (Calcium sulfate hemihydrate) with a zb63 binder (2-pyrrolidone). It is designated to be used to prepare colourful models presenting prototypes or casting models and molds. The usefulness of 3DP technology for use with copper alloys, aluminum and zinc was analyzed. The strength of the mold during casting was assumed as a characteristic comparative feature in the material resistance to high temperature, the quality of the resulting casting and its surface roughness. Casting tests were carried out in vacuum – pressure casting. The casting programs applied, significantly increased the quality of castings and enabled precise mold submergence. Significant improvement was noted in the quality compared to the same castings obtained by gravity casting.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 99-102
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Industrial Tests on "Formowax" Pattern Wax Under Investment Foundry Conditions
    Autorzy:
    Kurdziel, P.
    Dydak, A.
    Robak, I.
    Kubosz, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/383038.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative materials
    innovative technologies
    investment casting
    pttern waxes
    materiały innowacyjne
    technologie innowacyjne
    inwestycje odlewnicze
    wosk modelowy
    Opis:
    Soft pattern waxes used in investment castings are a mixture of paraffin, stearin and minor amounts of ceresin, polyethylene wax and other natural and synthetic waxes. Nowadays foundries conduct the process of pattern wax formulating on their own. However, instability of the ingredients parameters can have a negative impact on the technological characteristics of the obtained waxes. The paper presents the results of tests on applying a ready-made "FORMOWAX" pattern wax developed by Polwax Sp. z o.o. Application of the reference wax was tested for standard patterns made in Specodlew investment foundry.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 2s; 41-44
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of the Mould Filling Conditions on the Quality of Castings Made of EN AC-44000 Alloy
    Autorzy:
    Nadolski, M.
    Konopka, Z.
    Łągiewka, M.
    Zyska, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/380440.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry materials
    innovative foundry technologies
    plaster mould
    counter-gravity casting
    vacuum casting
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    forma odlewnicza
    odlewanie próżniowe
    Opis:
    The work deals with the influence of change in the filling conditions of the ceramic moulds with plaster binder on the presence of gaseous porosity and the microstructure of the achieved test castings with graded wall thickness. Castings made of EN AC-44000 alloy, produced either by gravity casting, or by gravity casting with negative pressure generated around the mould (according to the Vacumetal technology), or by counter-gravity casting were compared. The results of examinations concerning the density of the produced castings indicate that no significant change in porosity was found. The increased size of silicon crystals was found for the increased wall thicknesses due to the slower cooling and solidification of castings.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 2; 19-22
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of the Method of Mould Filling on the Quality of Castings Made of EN AC-44000 or EN AC-46200 Alloy
    Autorzy:
    Nadolski, M.
    Konopka, Z.
    Łągiewka, M.
    Zyska, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/380335.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry materials
    innovative foundry technologies
    plaster mould
    counter-gravity casting
    vacuum casting
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    forma odlewnicza
    odlewanie próżniowe
    Opis:
    The performed examinations concerning the process of filling the plaster ceramic moulds with aluminium alloys allowed to assess the influence of various methods of introducing the metal into the mould cavity on the macro- and microstructure of the obtained experimental castings. The comparison was performed for castings with graded wall thickness made either of EN AC-44000 alloy or of EN AC-46000 alloy, produced either by gravity casting, or by gravity casting with negative pressure generated around the mould (according to the Vacumetal technology), or by counter-gravity casting. It was found that the silicon crystals grow in size with an increase in wall thickness due to the slower cooling and solidification of castings.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4; 73-76
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Investment Casting of AZ91 Magnesium Open-Cell Foams
    Autorzy:
    Kapłon, Honorata
    Dmitruk, Anna
    Naplocha, Krzysztof
    Powiązania:
    https://bibliotekanauki.pl/articles/27314112.pdf
    Data publikacji:
    2023
    Wydawca:
    Polska Akademia Nauk. Czasopisma i Monografie PAN
    Tematy:
    innovative foundry technologies
    innovative materials
    metal foams
    investment casting
    magnesium alloy
    Innowacyjne technologie odlewnicze
    innowacyjne materiały
    pianki metalowe
    stopy magnezu
    Opis:
    The process of investment casting of AZ91 magnesium alloy open-cell porosity foams was analysed. A basic investment casting technique was modified to enable the manufacturing of magnesium foams of chosen porosities in a safe and effective way. Various casting parameters (mould temperature, metal pouring temperature, pressure during metal pouring and solidifying) were calculated and analysed to assure complete mould filling and to minimize surface reactions with mould material. The foams manufactured with this method have been tested for their mechanical strength and collapsing behaviour. The AZ91 foams acquired in this research turned out to have very high open porosity level (>80%) and performed with Young’s modulus of ~30 MPa on average. Their collapsing mechanism has turned out to be mostly brittle. Magnesium alloy foams of such morphology may find their application in fields requiring lightweight materials of high strength to density ratio or of high energy absorption properties, as well as in biomedical implants due to magnesium’s high biocompatibility and its mechanical properties similar to bone tissue.
    Źródło:
    Archives of Foundry Engineering; 2023, 23, 1; 11--16
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Feeding and Cooling and Time of Thermal Treatment of a Massive Bush Made of the Complex Aluminum Bronze Cast by the Lost Foam
    Autorzy:
    Just, P.
    Pisarek, B. P.
    Powiązania:
    https://bibliotekanauki.pl/articles/380931.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative materials
    innovative casting technologies
    lost foam
    aluminium bronze
    casting properties
    riser head
    steel internal chill
    thermal treatment
    nowoczesne materiały
    innowacyjne technologie odlewnicze
    właściwości odlewów
    obróbka termiczna
    Opis:
    Small additions of Cr, Mo and W to aluminium-iron-nickel bronze are mostly located in phases &kappa i (i=II; III; IV),and next in phase &alpha (in the matrix) and phase γ2. They raise the temperature of the phase transformations in aluminium bronzes as well as the casts’ abrasive and adhesive wear resistance. The paper presents a selection of feeding elements and thermal treatment times which guarantees structure stability, for a cast of a massive bush working at an elevated temperature (650–750°C) made by means of the lost foam technology out of composite aluminium bronze. So far, there have been no analyses of the phenomena characteristic to the examined bronze which accompany the process of its solidification during gasification of the EPS pattern. There are also no guidelines for designing risers and steel internal chill for casts made of this bronze. The work identifies the type and location of the existing defects in the mould’s cast. It also proposes a solution to the manner of its feeding and cooling which compensates the significant volume contraction of bronze and effectively removes the formed gases from the area of mould solidification. Another important aspect of the performed research was establishing the duration time of bronze annealing at the temperature of 750°C which guarantees stabilization of the changes in the bronze microstructure – stabilization of the changes in the bronze HB hardness.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4; 39-44
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Method and Apparatus for Assessing the Properties of Slags
    Autorzy:
    Biernat, S.
    Bydałek, A. W.
    Wołczyński, W.
    Holtzer, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/381284.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    environmental protection
    innovative materials
    innovative casting technologies
    laboratory station
    slags
    ochrona środowiska
    innowacyjne materiały odlewnicze
    technologie innowacyjne
    stanowisko laboratoryjne
    żużle
    Opis:
    A special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author's analytical methodology was supplemented by a thyristor measuring system (described in the article). The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement ⁰C - measurement only below 1000 ⁰C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates the crystallization process and in which latent heat begins to exude raising the temperature until the coagulation temperature is reached.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 3; 13-18
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Alloy Additions on the Structure and Mechanical Properties of the AlSi7Mg0.3 Alloy
    Autorzy:
    Pisarek, B. P.
    Rapiejko, C.
    Szymczak, T.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/380373.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjne technologie odlewnicze
    materiały odlewnicze
    odlew precyzyjny
    stopy aluminium
    dodatki stopowe
    SDAS
    indeks jakości
    innovative casting technologies
    innovative materials
    precision investment casting
    aluminium alloys
    alloy additions
    quality index
    Opis:
    The study presents the results of the investigations of the effect of Cu, Ni, Cr, V, Mo and W alloy additions on the microstructure and mechanical properties of the AlSi7Mg0.3 alloy. The examinations were performed within a project the aim of which is to elaborate an experimental and industrial technology of producing elements of machines and devices complex in their construction, made of aluminium alloys by the method of precision investment casting. It was demonstrated that a proper combination of alloy additions causes the crystallization of complex intermetallic phases in the silumin, shortens the SDAS and improves the strength properties: Rm, Rp0.2,HB hardness. Elevating these properties reduces At, which, in consequence, lowers the quality index Q of the alloy of the obtained casts. Experimental casts were made in ceramic moulds preliminarily heated to 160 °C, into which the AlSi7Mg0.3 alloy with the additions was cast, followed by its cooling at ambient temperature. With the purpose of increasing the value of the quality index Q, it is recommended that the process of alloy cooling in the ceramic mould be intensified and/or a thermal treatment of the casts be performed (ageing) (T6).
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 1; 137-142
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of Crystallization Process of Intensive Cooled AlSi20CuNiCoMg Alloy
    Autorzy:
    Władysiak, R.
    Kozuń, A.
    Dębowska, K.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/379541.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    casting die cooling
    water mist
    silumin
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    odlewanie kokilowe
    mgła wodna
    Opis:
    The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of multicomponent synthetic hypereutectic alloy AlSi20CuNiCoMg. The study was conducted for unmodified silumin on the research station allowing the cooling of the special permanent sampler using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of multicomponent alloy. The study demonstrated that the use of mold cooled with water mist stream allows in wide range to form the microstructure of hypereutectic multicomponent silumin. It leads to higher homogeneity of microstructure and refinement of crystallizing phases of casting.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 2; 137-144
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Microstructure and Properties of the Bimetallic AZ91/AlSi17 Joint Produced by Compound Casting
    Autorzy:
    Mola, R.
    Bucki, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/381472.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    casting process
    microstructure
    mechanical properties
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    proces odlewania
    mikrostruktura
    właściwości mechaniczne
    Opis:
    Bimetallic AZ91/AlSi17 samples were produced by compound casting. The casting process involved pouring the AZ91 magnesium alloy heated to 650ºC onto a solid AlSi17 aluminum alloy insert placed in a steel mould. Prior to casting, the mould with the insert inside was heated to about 370ºC. The bonding zone formed between AZ91 and AlSi17 had a thickness of about 200 μm; it was characterized by a non-homogeneous microstructure. Two different areas were distinguished in this zone: the area adjacent to the AZ91 and the area close to the AlSi17. In the area closest to the AZ91 alloy, a eutectic composed of an Mg17Al12 intermetallic phase and a solid solution of Al in Mg was observed. In bonding zone at a certain distance from the AZ91 alloy an Mg2Si phase co-occurred with the eutectic. In the area adjacent to the AlSi17 alloy, the structure consisted of Al3Mg2, Mg17Al12 and Mg2Si. The fine Mg2Si phase particles were distributed over the entire Mg-Al intermetallic phase matrix. The microhardness of the bonding zone was much higher than those of the materials joined; the microhardness values were in the range 203-298 HV. The shear strength of the AZ91/AlSi17 joint varied from 32.5 to 36 MPa.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 1; 71-76
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of Defects in Castings Cast by Rheocasting Method SEED
    Autorzy:
    Bryksi Stunova, B.
    Bryksi, V.
    Powiązania:
    https://bibliotekanauki.pl/articles/381889.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    innovative foundry technologies
    innovative foundry materials
    rheocasting
    casting defects
    simulation
    krzepnięcie
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    wady odlewów
    symulacja
    Opis:
    The paper analyses specific defects of castings produced by semi-solid casting process, especially rheocasting method SEED, which uses mechanical swirling for reaching proper structure in semisolid state with high content of solid fraction. Heat treated alloy AlSi7Mg0.3 was applied for producing an Engine Bracket casting part. For observing structure, metallographic observation by light and SEM microscopy was used. To analyse the process, software ProCAST was used to simulate the movements in shot chamber and filling of the mold.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 15-18
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of the Selected Factors on the Ceramic Moulds Permeability Determined by the New Method
    Autorzy:
    Kolczyk, J.
    Zych, J.
    Jamrozowicz, Ł.
    Powiązania:
    https://bibliotekanauki.pl/articles/382719.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    investment casting technology
    permeability
    ceramic moulds
    innowacyjne technologie odlewnicze
    materiały odlewnicze
    technologia odlewania
    przepuszczalność
    formy ceramiczne
    Opis:
    Ceramic moulds in the investment casting technology are made by depositing on the wax pattern subsequent layers of a liquid ceramic mass together with a granular matrix. A quality of castings depends on building of individual layers. The results of the ceramic moulds permeability obtained by means of the newly developed measuring method are presented in the hereby paper. Due to the applied solution it is possible to perform measurements also for the first layers which have the decisive influence on a permeability of the whole multilayer ceramic mould. Investigations of the influence of the matrix grain size and annealing temperature on the permeability of ceramic moulds were carried out.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 1 spec.; 55-60
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Application of a New Innovative Ceramic Material for Investment Casting Technology
    Autorzy:
    Stefański, Z.
    Izdebska-Szanda, I.
    Angrecki, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/381703.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    innovative foundry materials
    investment casting technology
    olivine sand
    self-supporting mould
    Innowacyjna technologia odlewnicza
    innowacyjne materiały odlewnicze
    odlewnictwo
    forma odlewnicza
    Opis:
    The article presents the research results of a new ceramic material, in which olivine sand was used as the matrix. This new ceramic material was studied at the angle of its application in the investment casting technology. This material will be mainly used for preparing self-supporting moulds for castings made of aluminium and magnesium alloys, replacing the expensive material – molochite which has been used so far. The article presents the results of mineralogical research of olivine sand, as well as thermophysical research of the new ceramic material made on the olivine sand matrix. Comparative research of both materials was conducted, i.e. with the olivine and molochite matrix, then the assessment of the quality of the new ceramic material was made. What is more, the research results of the developed ceramics and its usefulness for the production of castings are presented.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1 spec.; 51-56
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Water Mist Cooling on Microstructure of Hypereutectic Al-Si Alloy
    Autorzy:
    Władysiak, R.
    Kozuń, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/382973.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    casting die cooling
    water mist
    hypereutectic silumin
    microstructure
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    chłodzenie
    silumin nadeutektyczny
    mikrostruktura
    Opis:
    The work is a continuation of research on the use water mist cooling in order to increase efficiency of die-casting aluminum alloys using multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic AlSi20 alloy. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified AlSi20 alloy and modified with phosphorus, titanium and boron on the research station allowing sequential multipoint cooling using a dedicated program of computer control. The study demonstrated that the use of mold cooled with water mist stream allows the formation of the microstructure of hypereutectic silumins. A wide range of solidification temperature of hypereutectic silumins increases the potential impact of changes in the cooling rate on a size, a number and a morphology of preeutectic silicon and eutectic α+β (Al+Si).
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 3; 117-122
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Analysis of the Accuracy of Wax Casting Models for Medical Applications
    Autorzy:
    Markowska, O.
    Budzik, G.
    Grzelka, M.
    Dziubek, T.
    Cader, M.
    Turek, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/380915.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry materials
    innovative Foundry Technologies
    reverse engineering
    rapid prototyping
    vacuum casting
    measuring systems
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    odlewanie próżniowe
    systemy pomiarowe
    Opis:
    The article presents an analysis of the dimensional accuracy of wax models, made by Vacuum Casting Method (VC), used in the manufacturing process of bone defects implants of the skull vault. Silicone molds were made on the basis of Rapid Prototypes (RP) models. The RP prototypes were created from 3D-CAD (CATIA V5) developed during studies of the shape of the cranial vault bone defects. The technology used in the RP process was stereolithography (SLA). During the researches also were used an additional tested models. These models were designed on the basis of the dome with cutouts of different shapes. The measurement process was conducted by optical coordinate measuring system. The research was carried out using an Atos Triple Scan scanner. The analysis presents that there is a possibility of using the technology of Vacuum Casting wax models in silicon molds, as the indirect method in the process of implementation of the implant-bone of the skull cap.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1 spec.; 77-82
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    New investigation method of the permeability of ceramic moulds applied in the investment casting technology
    Nowa metoda oceny przepuszczalności form ceramicznych stosowanych w technologii wytapianych modeli
    Autorzy:
    Zych, J.
    Kolczyk, J.
    Snopkiewicz, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/379502.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    investment casting technology
    permeability
    ceramic mould
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    technologia wytapianych modeli
    przepuszczalność
    forma ceramiczna
    Opis:
    The new investigation method of a permeability of ceramic moulds applied in the investment casting technology, is presented in the paper. Some concepts of performing permeability measurements are shown. Investigations in which the influence of the solid phase fraction in the liquid ceramic moulding sand (LCMS) on a permeability of a multi-layer ceramic mould were performed and discussed. The permeability was estimated during two the most important stages of the technological process: in the first – after wax melting and in the second – after mould annealing. Also an influence of the matrix grain sizes (material for sprinkling) on a ceramic mould permeability was estimated.
    W pracy przedstawiono nową metodę badań przepuszczalności form ceramicznych stosowanych w technologii wytapianych modeli. Zaprezentowano koncepcje prowadzenia pomiarów przepuszczalności form ceramicznych. Wykonano badania, w których określono wpływ udziału fazy stałej w ciekłej masie ceramicznej (CMC) na przepuszczalność wielowarstwowej formy ceramicznej. Oceniono przepuszczalność w dwóch najważniejszych etapach procesu technologicznego: w pierwszym - po wytopienia wosku oraz w drugim - po wyżarzeniu formy. Oceniono również wpływ wielkości ziarna osnowy, zwanej potocznie „obsypką” (materiałem do obsypywania), na przepuszczalność formy ceramicznej.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 2; 107-112
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Studies of Binding Kinetics and Choice of Self-Hardening Moulding and Core Sands Used for Casting Massive Parts for Wind Power Industry under the Conditions of Krakodlew Foundry
    Autorzy:
    Rączka, M.
    Isendorf, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/382470.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    wind energy
    innovative materials
    innovative casting technologies
    environmental protection
    ductile iron
    moulding sand
    energia wiatrowa
    innowacyjne materiały
    innowacyjna technologia odlewania
    ochrona środowiska
    żeliwo
    masy formierskie
    Opis:
    In highly developed countries, a significant progress in the use of alternative and clean energy sources has recently been observed. The European Union has implemented a programme to build wind turbines. It is estimated that in the coming years, thanks to the support in tax and credit, the global energy will develop very intensively. Many components of the wind turbines are castings. The basic material used for these castings is ductile iron, which in this particular case must meet high requirements imposed by the operating conditions of wind turbines. Anticipating an increase in customer demand for this type of castings, Krakodlew SA has decided to modernize its foundry using the ability to obtain external financing. The ductile iron manufacturing technology is now being developed and adapted to the specific conditions of the foundry plant, including the melting process yielding cast material with the required chemical composition, the technology of moulding, and the conditions for possible secondary metallurgy, spheroidizing treatment and graphitizing inoculation. The fulfilment of the imposed conditions for the casting production demands the use of advanced casting technologies introduced to the manufacturing process. The development of technology to launch the production of ductile iron castings for the wind power industry was supported by The National Centre for Research and Development (NCBiR). This article presents part of research on the binding kinetics of furan resin sands and choice of their composition for moulds and cores to make heavy castings used as components of equipment for the wind power industry.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 2; 222-226
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Moulding sands with new inorganic binders - ecology assessment in the aspect of work environment
    Autorzy:
    Szanda, I.
    Żmudzińska, M.
    Faber, J.
    Perszewska, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/380365.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    odlewnictwo
    masa formierska
    spoiwo nieorganiczne
    środowisko pracy
    innovative foundry materials
    innovative foundry technologies
    casting
    moulding sand
    inorganic binders
    work environment
    Opis:
    The development of economy and industry introducing new technologies and materials often means the increased threat of occurrence of factors harmful to humans and environment. Workers employed in foundries as mould pourers are the group of high professional risk. Foundry moulding sands when poured with liquid metal are a source of the emission of harmful, toxic and carcinogenic (benzene, PAHs) compounds. The paper presents the results of studies on the concentration of chemical compounds emitted in the process of casting aluminium alloy and brass using moulding sands with the new inorganic binders. The specific values of the exposure indices were compared with the limit values. This enabled an assessment of the impact of moulding sands on work environment. The obtained results were compared with the values of contaminants emitted when pouring foundry moulds made from furan sands and bentonite sands with an addition of coal dust.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 3; 117-122
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Pomiary dynamicznych pętli histerezy konstrukcyjnej stali prototypowej
    Measurement tests of the dynamic hysteresis loop for prototyping casting steel
    Autorzy:
    Koteras, D.
    Tomczuk, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/1367654.pdf
    Data publikacji:
    2015
    Wydawca:
    Sieć Badawcza Łukasiewicz - Instytut Napędów i Maszyn Elektrycznych Komel
    Tematy:
    materiały magnetyczne
    histereza
    dynamiczne pętle histerezy
    pomiary
    innowacyjna stal konstrukcyjna
    magnetic materials
    hysteresis
    dynamic hysteresis loops
    measurements
    innovative casting steel
    Opis:
    The measurement tests of the dynamic hysteresis loops for the innovative composition casting steel. In measurements designed for poles of the electrical machines, especially wind generators, were presented in this paper. The measurements were performed for two frequencies of power supplying f1=10 Hz and f2=50 Hz. The power core losses obtained by integration of the dynamic hysteresis loop surfaces have been compared with those obtained by direct measurements of the source power supplying the steel probe winding.
    W niniejszej pracy przedstawiono sposób pomiaru dynamicznych pętli histerezy dla stali o nowatorskim składzie przeznaczonej na nabiegunniki maszyn elektrycznych, a szczególnie generatorów wiatrowych. Pomiary wykonano dla dwóch częstotliwości zasilania, a mianowicie f1=10 Hz oraz f2=50 Hz. Porównano wartości strat mocy w rdzeniu otrzymane z całkowania pola powierzchni pętli histerezy oraz metodą bezpośredniego pomiaru poboru mocy ze źródła zasilającego uzwojenie próbki stalowej.
    Źródło:
    Maszyny Elektryczne: zeszyty problemowe; 2015, 3, 107; 151-154
    0239-3646
    2084-5618
    Pojawia się w:
    Maszyny Elektryczne: zeszyty problemowe
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of Modification in Centrifugal Casting on Microstructure and Mechanical Properties of Silicon Bronzes
    Autorzy:
    Garbacz-Klempka, A.
    Kozana, J.
    Piękoś, M.
    Papaj, P.
    Perek-Nowak, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/379593.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    CuSi alloys
    centrifugal casting
    microstructure
    mechanical properties
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    stop Cu-Si
    odlewanie odśrodkowe
    mikrostruktura
    właściwości mechaniczne
    Opis:
    Silicon bronzes are characterised by good mechanical properties and by high corrosion and mechanical wear resistance. The process of sleeve casting by means of the centrifugal casting with the horizontal axis of the mould rotation was analysed. The assessment of the influence of modification and centrifugal casting parameters on the microstructure and mechanical properties of alloys was carried out in the hereby work. Zirconium was applied as a modifier. Speed of rotation of the mould was the variable parameter of the centrifugal casting. The investigation results were summarised on the basis of the microstructure analysis and mechanical properties determination: UTS, proof stress, A10 and BHN. The experiment aimed at finding the information in which way the modification together with changing the pouring parameters influence the mechanical properties of the CuSi3Zn3FeMn alloy.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 3; 11-18
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Lost Cores for High-Pressure Die Casting
    Autorzy:
    Jelinek, P.
    Adámková, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/379956.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    product development
    salt cores
    high-pressure die casting
    squeezing-injection
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    rozwój produktów
    odlewnictwo wysokociśnieniowe
    rdzeń
    Opis:
    Development of salt cores prepared by high-pressure squeezing and shooting with inorganic binders has shown a high potential of the given technology even for high-pressure casting of castings. Strength, surface quality of achieved castings, and solubility in water become a decisive criterion. The shape and quality of grain surface particularly of NaCl – cooking salts that can be well applied without anticaking additives has shown to be an important criterion. Thus the salt cores technology can cover increasingly growing demands for casting complexity especially for the automobile industry.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 2; 101-104
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Kinetics of hardening and drying of ceramic moulds with the new generation binder – colloidal silica
    Autorzy:
    Zych, J.
    Kolczyk, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/381420.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    colloidal binder
    investment casting
    drying rate
    technological factor
    innowacyjna technologia odlewnicza
    innowacyjne materiały odlewnicze
    spoiwo koloidalne
    szybkość suszenia
    czynnik technologiczny
    Opis:
    The influence of selected factors on drying ceramic moulds applied in the investment casting technology was determined by the gravimetric method. Moulds produced of ceramic sands based on the new generation binders – colloidal silica, were investigated. It was found that each successive layer, of a similar thickness, is drying longer than the previous one. The drying time of layers forming closed spaces is several times longer as compared with drying open surfaces (external). Grain size of matrix used for moulds sprinkling has none significant influence on drying rates.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 4; 112-116
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Casting ductile iron in layer moulds made from ecological sands
    Autorzy:
    Rączka, M.
    Gandurski, K.
    Isendorf, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/380228.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    ochrona środowiska
    żeliwo sferoidalne
    forma dwuwarstwowa
    innovative foundry materials
    innovative foundry technologies
    environmental protection
    ductile iron
    two layer moulds
    casting examinations
    Opis:
    The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica. The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined with effective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder. A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The cast iron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 3; 99-104
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Cr and W on the Crystallization Process, the Microstructure and Properties of Hypoeutectic Silumin to Pressure Die Casting
    Autorzy:
    Szymczak, T.
    Gumienny, G.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/381777.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    theory of crystallization
    innovative foundry
    innovative foundry materials
    pressure die casting
    multicomponent silumin
    DTA method
    teoria krystalizacji
    innowacyjna odlewnia
    innowacyjne materiały odlewnicze
    odlewnictwo ciśnieniowe
    siluminy
    metoda DTA
    Opis:
    This article presents the results of studies in the hypoeutectic silumin destined for pressure die casting with the simultaneous addition of chromium and tungsten. The study involved the derivative and thermal analysis of the crystallization process, metallographic analysis and mechanical properties testing. Silumin 226 grade was destined for studies. It is a typical silumin to pressure die casting. AlCr15 and AlW8 preliminary alloys were added to silumin. Its quantity allowed to obtain 0.1, 0.2, 0.3 and 0.4% of Cr and W in the tested alloy. Studies of the crystallization process as well as the microstructure of the silumin poured into DTA sampler allowed to state the presence of additional phase containing 0.2% or more Cr and W. It has not occurred in silumin without the addition of above mentioned elements. It is probably the intermetallic phase containing Cr and W. DTA studies have shown this phase crystallizes at a higher temperature range than α (Al) solid solution. In the microstructure of each pressure die casting containing Cr and W the new phases formed. Mechanical properties tests have shown Cr and W additives in silumin in an appropriate amount may increase its tensile strength Rm (about 11%), the yield strength Rp0.2 (about 21%) and to a small extent elongation A.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 109-114
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Using of Technology Semisolid Squeeze Casting by Different Initial States of Material
    Autorzy:
    Martinec, D.
    Pastirčák, R.
    Kantoríková, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/379567.pdf
    Data publikacji:
    2020
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    solidification process
    squeeze casting
    aluminium alloy
    crystallisation under pressures
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    proces krzepnięcia
    wyciskanie
    stop aluminium
    krystalizacja pod ciśnieniem
    Opis:
    The paper deals with the effect of heating of various prepared batch materials into semisolid state with subsequent solidification of the cast under pressure. The investigated material was a subeutectic aluminium alloy AlSi7Mg0.3. The heating temperature to the semisolid was chosen at 50% liquid phase. The used material was prepared in a variety of ways: heat treatment, inoculation and by squeeze casting. Also the influence of the initial state of material on inheritance of mechanical properties and microstructure was observed. The pressure was 100 MPa. Effect on the resulting casting structure, alpha phase distribution and eutectic silicon was observed. By using semisolid squeeze casting process the mechanical properties and microstructures of the casts has changed. The final microstructure of the casts is very similar to the microstructure that can be reached by technology of thixocasting. The mechanical properties by using semisolid squeeze casting has been increased except the heat treated material.
    Źródło:
    Archives of Foundry Engineering; 2020, 20, 1; 117-121
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Lead-Free Casting Brasses. Investigations of the Corrosion Resistance and Shaping of Microstructure and Properties
    Autorzy:
    Kozana, J.
    Garbacz-Klempka, A.
    Piękoś, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/379921.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    lead-free casting brasses
    mechanical properties
    microstructure
    environmental protection
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    odlewy mosiężne bezołowiowe
    właściwości mechaniczne
    mikrostruktura
    ochrona środowiska
    Opis:
    The ecological factor is very important in shaping properties of alloys. It leads to a limitation or elimination, from the surroundings, of harmful elements from the heavy metals group. The so-called eco-brasses group comprises common lead-free brasses containing 10 to 40% of zinc and arsenic brasses of a high dezincification resistance. Among standardized alloys, CW511L alloy ( acc. to EN standard) or MS-60 alloy (acc. to DIN) can be mentioned. Investigations were performed on two different kinds of metal charges: ingots cast by gravity and the ones obtained in the semi-continuous casting technology with using crystallizers. The casting quality was analysed on the basis of the microstructure images and mechanical properties. The investigations also concerned increasing the corrosion resistance of lead-free alloys. This resistance was determined by the dezincification tendency of alloys after the introduction of alloying additions, i.e. aluminium, arsenic and tin. The investigations focused on the fact that not only alloying additions but also the production methods of charge materials are essential for the quality of produced castings. The introduced additions of aluminium and tin in amounts: 0÷1.2 wt% decreased the dezincification tendency, while arsenic, already in the amount of 0.033 wt%, significantly stopped corrosion, limiting the dezincification process of lead-free CuZn37 brass. At higher arsenic contents, corrosion occurs only within the thin surface layer of the casting (20 μ).
    Źródło:
    Archives of Foundry Engineering; 2019, 2; 113-118
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of multipoint sequential water mist cooling of casting die on microstructure and mechanical properties of AlSi11 alloy
    Autorzy:
    Władysiak, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/380430.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    odlewanie kokilowe
    mgła wodna
    AlSi11
    mikrostruktura
    właściwości mechaniczne
    innovative foundry technologies
    innovative foundry materials
    casting die cooling
    water mist
    microstructure
    mechanical properties
    Opis:
    The work is a continuation of research on the use of water mist cooling in order to increase efficiency of the die-casting process for aluminum alloys. The paper describes the multipoint sequential cooling system of the casting die and its computer control and monitoring. It also includes results of the tests and analysis of cooling methods during making of the casting. These methods differ from each other in the sequence of casting die cooling and cause effective changes in microstructure and mechanical properties of castings made of AlSi11 alloy. The study demonstrated that the use of multipoint sequential cooling with water mist affects the microstructure refinement and reduces the segregation in the cast as well as more than by 20% increases the mechanical properties of castings in the rough state. The study also demonstrates that the sequential cooling of casting die accelerates the cooling of the casting and shortens die-casting cycle.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 4; 145-150
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Selection of materials and development of technology for the production of elements used in conditions of extreme tribological wear
    Autorzy:
    Wilk-Kołodziejczyk, D.
    Pirowski, Z.
    Grudzień-Rakoczy, M.
    Bitka, A.
    Chrzan, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/2079807.pdf
    Data publikacji:
    2021
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting technologies
    wear
    selection of materials
    conditions of extreme
    shell mold
    innowacyjne technologie odlewnicze
    zużycie tribologiczne
    dobór materiałów
    warunki ekstremalne
    Opis:
    Work was done as a part of the project " New generation haulage system of highly productive longwall systems" aiming to develop and implement a new longwall shearer system called KOMTRACK. The widely used EICOTRACK feed system developed forty years ago is not adapted to modern longwall shearers' power. Within the project, an innovative, flexible feed system with a modular structure was created with the possibility of continuous adjustment to the carbon wall's unevenness. Newly-developed three cast steels variants have been initially selected to fabricate this system's elements. The material's final selection was realized based on the tensile tests, Charpy impact tests, Brinell hardness surveys, and wear resistance measurements. Results analysis allowed to select cast steel marked as "2", which fulfilled all requirements and was used in further casting trials.
    Źródło:
    Archives of Foundry Engineering; 2021, 21, 4; 47-54
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    New Use of Instruments for More Accurate Wax Pattern Blade Segment Production
    Autorzy:
    Herman, A.
    Kubelková, I.
    Vrátný, O.
    Powiązania:
    https://bibliotekanauki.pl/articles/381106.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry industry
    application of information technology
    innovative foundry technologies
    innovative materials
    Investment casting
    gas turbines
    infrared thermography
    simulation
    przemysł odlewniczy
    zastosowanie technologii informatycznej
    innowacyjne technologie odlewnicze
    innowacyjne materiały
    turbiny gazowe
    symulacja
    Opis:
    Precision casting is currently motivated by high demand especially for castings for the aerospace, automotive and gas turbine industries. High demands on precision of this parts pressure foundries to search for the new tools which can help them to improve the production. One of these tools is the numerical simulation of injection process, whereas such software especially for investment casting wax injection, process does not exist yet and for this case must be the existing software, for alloys or plastic, modified. This paper focuses on the use of numerical simulations to predict the behavior of injected models of gas turbine blades segments. The properties of wax mixtures, which were imported into the Cadmould simulation software as a material model, were found. The results of the simulations were verified using the results of 3D scanning measurements of wax models. As a supporting technology for verifying the results was used the Infrared Thermography.
    Źródło:
    Archives of Foundry Engineering; 2019, 2; 101-106
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of Various Matrixes on the Strength Properties of Moulding Sands with Thermally Hardened Hydrated Sodium Silicate for the Ablation Casting Process
    Autorzy:
    Major-Gabryś, Katarzyna
    Puzio, Sabina
    Bryłka, Agata
    Kamińska, Jadwiga
    Powiązania:
    https://bibliotekanauki.pl/articles/2056023.pdf
    Data publikacji:
    2021
    Wydawca:
    Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
    Tematy:
    innovative foundry technologies and materials
    moulding sand
    ablation casting
    water glass
    thermal curing
    innowacyjne technologie
    materiały odlewnicze
    piasek formierski
    odlewanie ablacyjne
    szkło wodne
    utwardzanie termiczne
    Opis:
    The essence of ablation casting technology consists in pouring castings into single-use moulds made from the mixture of sand and a water-soluble binder. After pouring the mould with liquid metal yet while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. This paper focuses on the selection of moulding sands with hydrated sodium silicate for moulds used in ablation casting. The research is based on the use of water glass 145 and 150 as binders. As part of the research, loose moulding mixtures based on two silica sands from different sand mines with different content of binders were prepared. The review of literature data and the results of own studies have shown that moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties to be used in the ablation casting process. Our own research also confirmed the possibility of using these sand mixtures in terms of both casting surface quality and sand reclamation. The results presented in this paper prove that both sand grains and types of binder tested may be used as components in moulding sands devoted to ablation casting.
    Źródło:
    Journal of Casting & Materials Engineering; 2021, 5, 2; 31--35
    2543-9901
    Pojawia się w:
    Journal of Casting & Materials Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
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