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Tytuł:
Effect of Temperature on Ausferritic Nodular Cast Iron Microstructure
Autorzy:
Gumienny, G.
Klimek, L.
Powiązania:
https://bibliotekanauki.pl/articles/379556.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
nodular cast iron
ausferrite
annealing
innowacyjne materiały odlewnicze
innowacyjne technologie
żeliwo sferoidalne
wyżarzanie
Opis:
The work presents the results of the studies of the effect of the temperature on the microstructure of ausferritic nodular cast iron. The ausferrite in the matrix was obtained by way of a specific combination of molybdenum and copper. The cast iron underwent annealing at the temperatures of 520, 550 and 580°C. The work presents the effect of the annealing temperature on the fraction of austenite in the cast iron matrix. The annealed and non-annealed cast iron hardness is given. The work also proves that an increase in the temperature up to 580°C causes a drop in the cast iron hardness.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3 spec.; 21-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigation of an Advanced Cellulose Profile Used for the Manufacture of Gating Systems
Autorzy:
Zawieja, Z.
Sawicki, J.
Gumienny, G.
Sobczyk-Guzenda, A.
Powiązania:
https://bibliotekanauki.pl/articles/380939.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technologies
innovative casting materials
cellulose profiles
gating system
aluminium silicates
gray cast iron
ausferrite
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
glinokrzemiany
żeliwo szare
Opis:
The here in paper contains the results of investigations on a new type of cellulose blend used for the manufacture of profiles applied in the process of making gating systems in the foundry industry. A standard cellulose profile was subjected to an experiment. During the experiment the profile was filled with a liquid cast iron and at the same time the temperatures of the liquid metal crystallizing inside the profile were measured as well as the temperature of the outer layer of the profile was controlled. Further, the microstructure of the cast iron, which crystallized out inside the cellulose profile, was analysed and the cellulose, thermally degraded after the experiment, was verified with the use of the chemical analysis method. Moreover, a quality analysis of the original as well as the degraded cellulose profile was run with the use of the FTIR infrared spectroscopy. The presented results revealed that the cellulose blend is aluminium silicate enriched and contains organic binder additives. The cast iron, which crystallized out, tended to have an equilibrium pearlitic structure with the release of graphite and carbides. The generation of disequilibrium ausferrite phases was also observed in the structure.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 123-128
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Casting of Titanium Alloys in Centrifugal Induction Furnaces
Proces odlewania stopów tytanu w indukcyjnych piecach odśrodkowych
Autorzy:
Karwiński, A.
Leśniewski, W.
Wieliczko, P.
Małysza, M.
Powiązania:
https://bibliotekanauki.pl/articles/355142.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
centrifugal casting
innovative casting materials
titanium alloys
liquid ceramic slurries
ceramic mould
odlewanie odśrodkowe
innowacyjne materiały odlewnicze
stopy tytanu
ceramiczne formy odlewnicze
Opis:
This paper discusses technical problems related with casting of titanium alloys in centrifugal vacuum furnaces. The potentials of an analysis of the centrifugal casting process carried out in the Flow3D software CFD (Computational Fluid Dynamics) were presented. Simulations were carried out on a model set, which enables casting of two connecting rods for an I.C. engine. Changes in the mould filling process were examined for the three selected spinning velocities of the casting arm. The ranges of the metal flow velocity in mould were calculated as well as metal pressure in mould after reaching a predetermined spinning velocity. The results and the adopted mould geometry enabled determination of the magnitude of stress occurring in mould at the time of filling it with liquid titanium alloy. The paper presents a methodology for testing of the ceramic material strength using a four-point loading arrangement. The strength of the ceramic material was determined on samples heated at different temperatures. The obtained results enabled a thesis to be formulated that for pouring of moulds in a centrifugal vacuum furnace, the layered foundry ceramic moulds can be safely used, and the use of moulds that will provide the directional solidification of metal should be possible as well.
W artykule przedstawiono problemy techniczne związane z odlewaniem stopów tytanu w próżniowych piecach odśrodkowych. Zaprezentowano możliwości analizy procesu zalewania wirującej formy przeprowadzonej w programie Flow 3D CFD (Computational Fluid Dynamics). Obliczenia symulacyjne prowadzono dla zestawu modelowego umożliwiającego odlanie dwóch korbowodów silnika spalinowego. Analizowano zmiany sposobu wypełniania formy dla trzech wybranych prędkości wirowania ramienia odlewniczego. Obliczono zakresy prędkości przepływu metalu w formie oraz ciśnienia metalu występującego w formie po osiągnięciu założonej prędkości obrotowej. Uzyskane wyniki oraz przyjęta geometria formy pozwoliły na wyznaczenie wielkości naprężeń występujących w formie w momencie wypełnienia jej ciekłym stopem tytanu. Przedstawiono metodykę badania wytrzymałości materiału ceramicznego wykorzystującego czteropunktowy układ obciążający. Wyznaczono wytrzymałość materiału ceramicznego dla próbek wygizewanych w różnych temperaturach. Otrzymane wyniki pozwalają na przedstawienie tezy, że w podczas zalewania form w próżniowym piecu odśrodkowym będzie można bezpiecznie wykorzystywać warstwowe ceramiczne formy odlewnicze, oraz będzie możliwe zastosowanie form zapewniających założone kierunkowe krzepnięcie metalu.
Źródło:
Archives of Metallurgy and Materials; 2014, 59, 1; 403-406
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the Crystallization of AZ91 Alloy by Thermal and Derivative Analysis Method Intensively Cooled in Ceramic Shell
Autorzy:
Rapiejko, C.
Pisarek, B.
Czekaj, E.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380100.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technology
magnesium alloys
TDA method
hardness
crystallization
alloy AZ91
innowacyjne materiały odlewnicze
innowacyjna technologia odlewania
metoda ATD
krystalizacja
stop AZ91
Opis:
The work presents the test result of the influence of cooling rate on the microstructure of AZ91 alloy, Vickers micro-hardness and Brinell hardness. Studies cooling and crystallization of AZ91 alloy was cast into the ceramic shells pre-heated to 180°C and then air-cooled at ambient temperature or intensively super cooled in the liquid coolant. The TDA method was applied to record and characterize the thermal effect resulting from the phase transformations occurring during the crystallization of AZ91 alloy. The kinetics and dynamics of the thermal processes of crystallization of AZ91 alloy in the ceramic shells were determined. Metallographic tests were performed with the use of an optical microscope. A comparison of these test results with the thermal effect recorded by way of the TDA method was made. Influence of cooling rate of AZ91 on HV0, 01 micro-hardness and Brinell hardness alloy was examined.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1; 97-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Modification and Casting Technology on Structure of IN-713C Superalloy Castings
Autorzy:
Binczyk, F.
Cwajna, J.
Gradoń, P.
Mańka, M.
Powiązania:
https://bibliotekanauki.pl/articles/381572.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
nickel alloy IN-713C
modification
cobalt aluminate
macrostructure
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
stop niklu
modyfikacja
kobalt
makrostruktura
Opis:
The paper presents the results concerning impact of modification (volume and surface techniques), pouring temperature and mould temperature on stereological parameters of macrostructure in IN713C castings made using post-production scrap. The ability to adjust the grain size is one of the main issues in the manufacturing of different nickel superalloy castings used in aircraft engines. By increasing the grain size one can increase the mechanical properties, like diffusion creep resistance, in higher temperatures. The fine grained castings. on the other hand, have higher mechanical properties in lower temperatures and higher resistance to thermal fatigue. The test moulds used in this study, supplied by Pratt and Whitney Rzeszow, are ordinarily used to cast the samples for tensile stress testing. Volume modification was carried out using the patented filter containing cobalt aluminate. The macrostructure was described using the number of grains per mm2, mean grain surface area and shape index. Obtained results show strong relationship between the modification technique, pouring temperature and grain size. There was no significant impact of mould temperature on macrostructure.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 11-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
ATD and DSC Analysis of IN-713C and ZhS6U-VI Superalloys
Autorzy:
Binczyk, F.
Cwajna, J.
Gradoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/381895.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
Nickel superalloys
ATD method
DSC method
solidification parameters
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
stopy niklu
metoda ATD
metoda DSC
parametry krzepnięcia
Opis:
Paper presents the results of ATD and DSC analysis of two superalloys used in casting of aircraft engine parts. The main aim of the research was to obtain the solidification parameters, especially Tsol and Tliq, knowledge of which is important for proper selection of casting and heat treatment parameters. Assessment of the metallurgical quality (presence of impurities) of the feed ingots is also a very important step in production of castings. It was found that some of the feed ingots delivered by the superalloy producers are contaminated by oxides located in shrinkage defects. The ATD analysis allows for quite precise interpretation of first stages of solidification at which solid phases with low values of latent heat of solidification are formed from the liquid. Using DSC analysis it is possible to measure precisely the heat values accompanying the phase changes during cooling and heating which, with knowledge of phase composition, permits to calculate the enthalpy of formation of specific phases like γ or γ′.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 13-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of the Annealing Temperature on the Microstructure and Properties of Ausferritic Nodular Cast Iron
Autorzy:
Gumienny, G.
Klimek, L.
Kurowska, B.
Powiązania:
https://bibliotekanauki.pl/articles/383050.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
ausferritic cast iron
nodular cast iron
impact strength
annealing
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
żeliwo ausferrytyczne
żeliwo sferoidalne
siła uderzenia
wyżarzanie
Opis:
The paper presents the microstructure and selected properties of ausferritic nodular cast iron annealed at the temperature 520 and 550°C. This choice was dictated by the temperatures used in the practice of nitriding. Nodular graphite in cast iron was obtained with use of Inmold process. Cast iron containing molybdenum and copper ensuring obtaining an ausferrite in the cast iron matrix without the use of heat treatment of castings was tested. The effect of annealing temperature on the microstructure and the kind of fracture of the ausferritic nodular cast iron was presented. The effect of an annealing temperature on hardness, impact strength and the microhardness of ausferritic nodular cast iron matrix was shown too. The lamellar structure of phases in the cast iron matrix after annealing has been ascertained. There has been an increase in hardness of an annealed cast iron and microhardness of its matrix. The reduction in the impact strength of the cast iron annealed at 520 and 550°C was approximately 10-30%. Both an increase in the hardness of cast iron as well as an decrease in its impact strength is probably due to the separation of secondary carbides during the heat treatment.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 43-48
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Relationship Between the Solidification Parameters and Chemical Composition of Nickel Superalloy IN-713C
Autorzy:
Binczyk, F.
Gradoń, J.
Cwajna, J.
Szymszal, J.
Powiązania:
https://bibliotekanauki.pl/articles/383245.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
nickel alloy IN-713C
thermal analysis
solidification parameters
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
stop niklu IN-713C
analiza termiczna
parametry zestalania
Opis:
The paper presents the results of studies on the development of correlation of solidification parameters and chemical composition of nickel superalloy IN-713C, which is used i.a. on aircraft engine turbine blades. Previous test results indicate significant differences in solidification parameters of the alloy, especially the temperatures Tliq and Tsol for each batch of ingots supplied by the manufacturer. Knowledge of such a relationship has important practical significance, because of the ability to asses and correct the temperatures of casting and heat treatment of casts on the basis of chemical composition. Using the statistical analysis it was found that the temperature of the solidification beginning Tliq is mostly influenced by the addition of carbon (similar to iron alloys). The additions of Al and Nb have smaller but still significant impact. Other alloying components do not have significant effect on Tliq. The temperature Teut is mostly affected by Ni, Ti and Nb. The temperature Tsol is not in any direct correlation with the chemical composition, which is consistent with previous research. The temperature Tsol depends primarily on the presence of non-metallic inclusions present in feed materials and introduced during the melting and casting processes.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of AM60 and AZ91 Alloy Crystallisation in Ceramic Moulds by Thermal Derivative Analysis (TDA)
Analiza krystalizacji stopów AM60 i AZ91 w formie ceramicznej metodą analizy termiczno-derywacyjnej (ATD)
Autorzy:
Rapiejko, C.
Pisarek, B.
Czekaj, E.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/351541.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials and technologies
crystallisation
magnesium alloys
light alloys
TDA method
innowacyjne materiały i technologie odlewnicze
krystalizacja
magnez
stopy lekkie
metoda TDA
Opis:
The work presents the test results of the crystallisation and cooling of magnesium alloys: AM60 and AZ91, with the use of the TDA method. The tested alloys were cast into ceramic shells heated up to 180°C, produced according to the technology of the shell production in the investment casting method. The TDA method was applied to record and characterize the thermal effect resulting from the phase transformations occurring during the crystallisation of magnesium alloys. The kinetics and dynamics of the thermal processes of the crystallisation of AM60 and AZ91 in the ceramic shells were determined. Metallographic tests were performed with the use of an optical microscope as well as scanning microscopy, together with the EDS chemical analysis of the phases present in the tested casts. A comparison of these test results with the thermal effect recorded by way of the TDA method was made.
W pracy przedstawiono wyniki badań krystalizacji i stygnięcia stopów magnezu: AM60 i AZ91 przy użyciu metody ATD. Badane stopy zalewano do form ceramicznych podgrzanych do temperatury 180°C, wykonanych zgodnie z technologią wytwarzania form w metodzie traconych modeli. Przy pomocy metody ATD zarejestrowano i wyznaczono charakterystyczne efekty cieplne wynikające z przemian fazowych zachodzących podczas krystalizacji badanych stopów magnezu. Określono kinetykę i dynamikę procesów cieplnych krystalizacji stopów AM60 i AZ91 w formach ceramicznych. Przeprowadzono badania metalograficzne przy pomocy mikroskopu optycznego oraz mikroskopii skaningowej wraz z analizą chemiczną EDS występujących faz w badanych odlewach. Porównano wyniki tych badań z efektami cieplnymi zarejestrowanymi metodą ATD.
Źródło:
Archives of Metallurgy and Materials; 2014, 59, 4; 1449-1455
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of Modified Cores for Grain Refinement in Castings of Aircraft Turbine Blades
Autorzy:
Binczyk, F.
Cwajna, J.
Gradoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/382651.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
Nickel alloy IN-713C
surface modification
turbine blades
macrostructure
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
Stop niklu IN-713C
modyfikacja powierzchni
łopatki turbinowe
makrostruktura
Opis:
Paper presents the results of research on modified surface grain refinement method used in investment casting of hollow, thin-walled parts made of nickel based superalloys. In the current technology, the refining inoculant is applied to the surface of the wax pattern and then, it is transferred to the ceramic mould surface during dewaxing. Because of its chemical activity the inoculant may react with the liquid metal which can cause defects on the external surface of the cast part. The method proposed in the paper aims to reduce the risk of external surface defects by applying the grain refiner only to the ceramic core which shapes the internal surface of the hollow casting. In case of thin-walled parts the grain refinement effect is visible throughout the thickness of the walls. The method is meant to be used when internal surface finish is less important, like for example, aircraft engine turbine blades, where the hollowing of the cast is mainly used to lower the weight and aid in cooling during operation.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 19-22
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ dodatku materiału biodegradowalnego jako komponentu dwuskładnikowego spoiwa odlewniczych mas formierskich i rdzeniowych na właściwości spoiwa oraz mas z jego zastosowaniem
Effect of a biodegradable addition as a binary binder component for cast moulding and core sands on the properties of the binder and the sands
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Drożyński, D.
Powiązania:
https://bibliotekanauki.pl/articles/391842.pdf
Data publikacji:
2016
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
ochrona środowiska
innowacyjne materiały i technologie odlewnicze
masy formierskie
spoiwa
żywica furfurylowa
materiał biodegradowalny
environment protection
innovative casting materials and technologies
moulding sands
binders
furfuryl resin
biodegradable material
Opis:
Rosnące wymagania dotyczące emisji substancji szkodliwych zmuszają przemysł odlewniczy do poszukiwania nowych, bardziej przyjaznych dla środowiska rozwiązań. Do rozwiązań takich mogą należeć: technologie sporządzania mas formierskich i rdzeniowych z zastosowaniem organicznych materiałów biodegradowalnych jako spoiw. Należy jednak pamiętać, że nowe technologie muszą zapewnić wysokie właściwości technologiczne mas formierskich i rdzeniowych. W niniejszym artykule przedstawiono wyniki badań nowych dwuskładnikowych spoiw formierskich, w których część powszechnie stosowanej w praktyce odlewniczej żywicy fenolowo-furfurylowej zastąpiono materiałem biodegradowalnym w postaci polikaprolaktonu (PCL). W artykule przedstawiono badania wpływu materiału biodegradowalnego jako komponentu nowego dwuskładnikowego spoiwa na degradację termiczną spoiwa, jego lepkość oraz na wybrane właściwości technologiczne badanych mas z zastosowaniem nowego spoiwa, w tym ich deformację cieplną oraz elastyczność w temperaturze otoczenia. Przeprowadzone badania wykazały, że zastąpienie w spoiwie części żywicy fenolowo-furfurylowej materiałem biodegradowalnym PCL nie wpływa na degradację termiczną nowego spoiwa, zwiększa natomiast jego lepkość. Masy z zastosowaniem dwuskładnikowego spoiwa charakteryzują się zbliżonymi właściwościami technologicznymi do mas zawierających tylko żywicą fenolowo-furfurylową.
The increasing requirements concerning the emission of hazardous substances force the casting industry to search for new, more environment-friendly solutions. Such solutions may include technologies of developing moulding and core sands with the use of organic biodegradable materials as binders. We should, however, remember that the new technologies must ensure high technological properties of the moulding and core sands. This article presents the results of investigations of new binary moulding binders, where part of the phenol-furfuryl resin commonly applied in casting, was replaced by a biodegradable material in the form of polycaprolactone (PCL). The article discusses the investigations of the effect of the biodegradable material as a component of a new binary binder on the thermal degradation of the binder, its viscosity as well as the selected technological properties of the examined moulding sands, including their thermal deformation and elasticity at ambient temperature. The performed examinations showed that replacing a part of the phenol- furfuryl resin in the binder with the PCL biodegradable material does not affect the thermal degradation of the new binder, while increasing its viscosity. The moulding mixtures with the applied binary binder are characterized by similar technological properties to the moulding sands with the phenol-furfuryl resin only.
Źródło:
Prace Instytutu Odlewnictwa; 2016, 56, 4; 391-399
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Computer control the cooling process in permanent mold casting of Al-Si alloy
Sterowanie komputerowe procesem chłodzenia formy w odlewaniu kokilowym siluminów
Autorzy:
Władysiak, R.
Powiązania:
https://bibliotekanauki.pl/articles/353901.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative materials & casting technologies
cooling
water mist
Al-Si alloy
innowacyjne materiały i technologie odlewnicze
chłodzenie
mgła wodna
stop Al-Si
Opis:
The paper presents the test results of a computerized control system the sequential cooling process of permanent mold with use of water mist in the gravity die casting process. It describes the process for preparing high-quality casts made of AlSi7Mg alloy that achieves enhanced mechanical properties. A scheme of developed device and drivers for selected methods of sequence cooling for manufacturing of castings made in permanent steel mold was presented here. Also the microstructure and mechanical properties of received aluminium casts were described. It was shown that the use of a computer system to control the water mist cooling point of the mold not only accelerates the cooling of the cast and the gravity die casting cycle shortens, but also it has a positive effect on the microstructure and mechanical properties of castings made of unmodified AlSi7Mg alloy in a raw state.
W pracy przedstawiono wyniki badań komputerowego systemu sterowania sekwencyjnym chłodzeniem kokili mgła wodna w odlewaniu grawitacyjnym. Opisano proces otrzymywania wysokojakościowych odlewów z siluminu AlSi7Mg o podwyższonych właściwościach mechanicznych. Przedstawiono opracowane urządzenie, programy sterujące dla zadanych metod wytwarzania odlewów kokilowych i sekwencji chłodzenia. Przedstawiono mikrostrukturę i własności mechaniczne otrzymanych odlewów siluminowych. W pracy wykazano, że zastosowanie systemu komputerowego do sterowania chłodzeniem punktowego mgła wodna nie tylko przyspiesza stygnięcie odlewu i skraca cykl odlewania kokilowego, ale również korzystnie wpływa na mikrostrukturę i własności mechaniczne odlewów z niemodyfikowanego siluminu AlSi7Mg w stanie surowym.
Źródło:
Archives of Metallurgy and Materials; 2013, 58, 3; 977-980
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
3DP Technology for the Manufacture of Molds for Pressure Casting
Autorzy:
Skorulski, G.
Powiązania:
https://bibliotekanauki.pl/articles/383141.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative materials
innovative casting technologies
rapid prototyping
ceramic mold
pressure casting
materiały innowacyjne
innowacyjne technologie odlewnicze
prototypy
formy ceramiczne
odlewanie ciśnieniowe
Opis:
The paper presents the use of rapid prototyping technology of three dimensional printing (3DP) to make a prototype shell casting mold. In the first step, for identification purposes, a mold was prepared to enable different alloys to be cast. All molds being cast were designed in a universal CAD environment and printed with the zp151 composite material (Calcium sulfate hemihydrate) with a zb63 binder (2-pyrrolidone). It is designated to be used to prepare colourful models presenting prototypes or casting models and molds. The usefulness of 3DP technology for use with copper alloys, aluminum and zinc was analyzed. The strength of the mold during casting was assumed as a characteristic comparative feature in the material resistance to high temperature, the quality of the resulting casting and its surface roughness. Casting tests were carried out in vacuum – pressure casting. The casting programs applied, significantly increased the quality of castings and enabled precise mold submergence. Significant improvement was noted in the quality compared to the same castings obtained by gravity casting.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Industrial Tests on "Formowax" Pattern Wax Under Investment Foundry Conditions
Autorzy:
Kurdziel, P.
Dydak, A.
Robak, I.
Kubosz, G.
Powiązania:
https://bibliotekanauki.pl/articles/383038.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative materials
innovative technologies
investment casting
pttern waxes
materiały innowacyjne
technologie innowacyjne
inwestycje odlewnicze
wosk modelowy
Opis:
Soft pattern waxes used in investment castings are a mixture of paraffin, stearin and minor amounts of ceresin, polyethylene wax and other natural and synthetic waxes. Nowadays foundries conduct the process of pattern wax formulating on their own. However, instability of the ingredients parameters can have a negative impact on the technological characteristics of the obtained waxes. The paper presents the results of tests on applying a ready-made "FORMOWAX" pattern wax developed by Polwax Sp. z o.o. Application of the reference wax was tested for standard patterns made in Specodlew investment foundry.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2s; 41-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of the Mould Filling Conditions on the Quality of Castings Made of EN AC-44000 Alloy
Autorzy:
Nadolski, M.
Konopka, Z.
Łągiewka, M.
Zyska, A.
Powiązania:
https://bibliotekanauki.pl/articles/380440.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
innovative foundry technologies
plaster mould
counter-gravity casting
vacuum casting
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
forma odlewnicza
odlewanie próżniowe
Opis:
The work deals with the influence of change in the filling conditions of the ceramic moulds with plaster binder on the presence of gaseous porosity and the microstructure of the achieved test castings with graded wall thickness. Castings made of EN AC-44000 alloy, produced either by gravity casting, or by gravity casting with negative pressure generated around the mould (according to the Vacumetal technology), or by counter-gravity casting were compared. The results of examinations concerning the density of the produced castings indicate that no significant change in porosity was found. The increased size of silicon crystals was found for the increased wall thicknesses due to the slower cooling and solidification of castings.
Źródło:
Archives of Foundry Engineering; 2014, 14, 2; 19-22
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of the Method of Mould Filling on the Quality of Castings Made of EN AC-44000 or EN AC-46200 Alloy
Autorzy:
Nadolski, M.
Konopka, Z.
Łągiewka, M.
Zyska, A.
Powiązania:
https://bibliotekanauki.pl/articles/380335.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
innovative foundry technologies
plaster mould
counter-gravity casting
vacuum casting
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
forma odlewnicza
odlewanie próżniowe
Opis:
The performed examinations concerning the process of filling the plaster ceramic moulds with aluminium alloys allowed to assess the influence of various methods of introducing the metal into the mould cavity on the macro- and microstructure of the obtained experimental castings. The comparison was performed for castings with graded wall thickness made either of EN AC-44000 alloy or of EN AC-46000 alloy, produced either by gravity casting, or by gravity casting with negative pressure generated around the mould (according to the Vacumetal technology), or by counter-gravity casting. It was found that the silicon crystals grow in size with an increase in wall thickness due to the slower cooling and solidification of castings.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 73-76
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investment Casting of AZ91 Magnesium Open-Cell Foams
Autorzy:
Kapłon, Honorata
Dmitruk, Anna
Naplocha, Krzysztof
Powiązania:
https://bibliotekanauki.pl/articles/27314112.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
innovative foundry technologies
innovative materials
metal foams
investment casting
magnesium alloy
Innowacyjne technologie odlewnicze
innowacyjne materiały
pianki metalowe
stopy magnezu
Opis:
The process of investment casting of AZ91 magnesium alloy open-cell porosity foams was analysed. A basic investment casting technique was modified to enable the manufacturing of magnesium foams of chosen porosities in a safe and effective way. Various casting parameters (mould temperature, metal pouring temperature, pressure during metal pouring and solidifying) were calculated and analysed to assure complete mould filling and to minimize surface reactions with mould material. The foams manufactured with this method have been tested for their mechanical strength and collapsing behaviour. The AZ91 foams acquired in this research turned out to have very high open porosity level (>80%) and performed with Young’s modulus of ~30 MPa on average. Their collapsing mechanism has turned out to be mostly brittle. Magnesium alloy foams of such morphology may find their application in fields requiring lightweight materials of high strength to density ratio or of high energy absorption properties, as well as in biomedical implants due to magnesium’s high biocompatibility and its mechanical properties similar to bone tissue.
Źródło:
Archives of Foundry Engineering; 2023, 23, 1; 11--16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Feeding and Cooling and Time of Thermal Treatment of a Massive Bush Made of the Complex Aluminum Bronze Cast by the Lost Foam
Autorzy:
Just, P.
Pisarek, B. P.
Powiązania:
https://bibliotekanauki.pl/articles/380931.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative materials
innovative casting technologies
lost foam
aluminium bronze
casting properties
riser head
steel internal chill
thermal treatment
nowoczesne materiały
innowacyjne technologie odlewnicze
właściwości odlewów
obróbka termiczna
Opis:
Small additions of Cr, Mo and W to aluminium-iron-nickel bronze are mostly located in phases &kappa i (i=II; III; IV),and next in phase &alpha (in the matrix) and phase γ2. They raise the temperature of the phase transformations in aluminium bronzes as well as the casts’ abrasive and adhesive wear resistance. The paper presents a selection of feeding elements and thermal treatment times which guarantees structure stability, for a cast of a massive bush working at an elevated temperature (650–750°C) made by means of the lost foam technology out of composite aluminium bronze. So far, there have been no analyses of the phenomena characteristic to the examined bronze which accompany the process of its solidification during gasification of the EPS pattern. There are also no guidelines for designing risers and steel internal chill for casts made of this bronze. The work identifies the type and location of the existing defects in the mould’s cast. It also proposes a solution to the manner of its feeding and cooling which compensates the significant volume contraction of bronze and effectively removes the formed gases from the area of mould solidification. Another important aspect of the performed research was establishing the duration time of bronze annealing at the temperature of 750°C which guarantees stabilization of the changes in the bronze microstructure – stabilization of the changes in the bronze HB hardness.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 39-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Method and Apparatus for Assessing the Properties of Slags
Autorzy:
Biernat, S.
Bydałek, A. W.
Wołczyński, W.
Holtzer, M.
Powiązania:
https://bibliotekanauki.pl/articles/381284.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environmental protection
innovative materials
innovative casting technologies
laboratory station
slags
ochrona środowiska
innowacyjne materiały odlewnicze
technologie innowacyjne
stanowisko laboratoryjne
żużle
Opis:
A special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author's analytical methodology was supplemented by a thyristor measuring system (described in the article). The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement ⁰C - measurement only below 1000 ⁰C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates the crystallization process and in which latent heat begins to exude raising the temperature until the coagulation temperature is reached.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 13-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Alloy Additions on the Structure and Mechanical Properties of the AlSi7Mg0.3 Alloy
Autorzy:
Pisarek, B. P.
Rapiejko, C.
Szymczak, T.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380373.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
materiały odlewnicze
odlew precyzyjny
stopy aluminium
dodatki stopowe
SDAS
indeks jakości
innovative casting technologies
innovative materials
precision investment casting
aluminium alloys
alloy additions
quality index
Opis:
The study presents the results of the investigations of the effect of Cu, Ni, Cr, V, Mo and W alloy additions on the microstructure and mechanical properties of the AlSi7Mg0.3 alloy. The examinations were performed within a project the aim of which is to elaborate an experimental and industrial technology of producing elements of machines and devices complex in their construction, made of aluminium alloys by the method of precision investment casting. It was demonstrated that a proper combination of alloy additions causes the crystallization of complex intermetallic phases in the silumin, shortens the SDAS and improves the strength properties: Rm, Rp0.2,HB hardness. Elevating these properties reduces At, which, in consequence, lowers the quality index Q of the alloy of the obtained casts. Experimental casts were made in ceramic moulds preliminarily heated to 160 °C, into which the AlSi7Mg0.3 alloy with the additions was cast, followed by its cooling at ambient temperature. With the purpose of increasing the value of the quality index Q, it is recommended that the process of alloy cooling in the ceramic mould be intensified and/or a thermal treatment of the casts be performed (ageing) (T6).
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 137-142
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Crystallization Process of Intensive Cooled AlSi20CuNiCoMg Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Dębowska, K.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/379541.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
casting die cooling
water mist
silumin
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
odlewanie kokilowe
mgła wodna
Opis:
The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of multicomponent synthetic hypereutectic alloy AlSi20CuNiCoMg. The study was conducted for unmodified silumin on the research station allowing the cooling of the special permanent sampler using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of multicomponent alloy. The study demonstrated that the use of mold cooled with water mist stream allows in wide range to form the microstructure of hypereutectic multicomponent silumin. It leads to higher homogeneity of microstructure and refinement of crystallizing phases of casting.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 137-144
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Microstructure and Properties of the Bimetallic AZ91/AlSi17 Joint Produced by Compound Casting
Autorzy:
Mola, R.
Bucki, T.
Powiązania:
https://bibliotekanauki.pl/articles/381472.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
casting process
microstructure
mechanical properties
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
proces odlewania
mikrostruktura
właściwości mechaniczne
Opis:
Bimetallic AZ91/AlSi17 samples were produced by compound casting. The casting process involved pouring the AZ91 magnesium alloy heated to 650ºC onto a solid AlSi17 aluminum alloy insert placed in a steel mould. Prior to casting, the mould with the insert inside was heated to about 370ºC. The bonding zone formed between AZ91 and AlSi17 had a thickness of about 200 μm; it was characterized by a non-homogeneous microstructure. Two different areas were distinguished in this zone: the area adjacent to the AZ91 and the area close to the AlSi17. In the area closest to the AZ91 alloy, a eutectic composed of an Mg17Al12 intermetallic phase and a solid solution of Al in Mg was observed. In bonding zone at a certain distance from the AZ91 alloy an Mg2Si phase co-occurred with the eutectic. In the area adjacent to the AlSi17 alloy, the structure consisted of Al3Mg2, Mg17Al12 and Mg2Si. The fine Mg2Si phase particles were distributed over the entire Mg-Al intermetallic phase matrix. The microhardness of the bonding zone was much higher than those of the materials joined; the microhardness values were in the range 203-298 HV. The shear strength of the AZ91/AlSi17 joint varied from 32.5 to 36 MPa.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 71-76
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Defects in Castings Cast by Rheocasting Method SEED
Autorzy:
Bryksi Stunova, B.
Bryksi, V.
Powiązania:
https://bibliotekanauki.pl/articles/381889.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
innovative foundry technologies
innovative foundry materials
rheocasting
casting defects
simulation
krzepnięcie
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
wady odlewów
symulacja
Opis:
The paper analyses specific defects of castings produced by semi-solid casting process, especially rheocasting method SEED, which uses mechanical swirling for reaching proper structure in semisolid state with high content of solid fraction. Heat treated alloy AlSi7Mg0.3 was applied for producing an Engine Bracket casting part. For observing structure, metallographic observation by light and SEM microscopy was used. To analyse the process, software ProCAST was used to simulate the movements in shot chamber and filling of the mold.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 15-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the Selected Factors on the Ceramic Moulds Permeability Determined by the New Method
Autorzy:
Kolczyk, J.
Zych, J.
Jamrozowicz, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/382719.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
investment casting technology
permeability
ceramic moulds
innowacyjne technologie odlewnicze
materiały odlewnicze
technologia odlewania
przepuszczalność
formy ceramiczne
Opis:
Ceramic moulds in the investment casting technology are made by depositing on the wax pattern subsequent layers of a liquid ceramic mass together with a granular matrix. A quality of castings depends on building of individual layers. The results of the ceramic moulds permeability obtained by means of the newly developed measuring method are presented in the hereby paper. Due to the applied solution it is possible to perform measurements also for the first layers which have the decisive influence on a permeability of the whole multilayer ceramic mould. Investigations of the influence of the matrix grain size and annealing temperature on the permeability of ceramic moulds were carried out.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of a New Innovative Ceramic Material for Investment Casting Technology
Autorzy:
Stefański, Z.
Izdebska-Szanda, I.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/381703.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry materials
investment casting technology
olivine sand
self-supporting mould
Innowacyjna technologia odlewnicza
innowacyjne materiały odlewnicze
odlewnictwo
forma odlewnicza
Opis:
The article presents the research results of a new ceramic material, in which olivine sand was used as the matrix. This new ceramic material was studied at the angle of its application in the investment casting technology. This material will be mainly used for preparing self-supporting moulds for castings made of aluminium and magnesium alloys, replacing the expensive material – molochite which has been used so far. The article presents the results of mineralogical research of olivine sand, as well as thermophysical research of the new ceramic material made on the olivine sand matrix. Comparative research of both materials was conducted, i.e. with the olivine and molochite matrix, then the assessment of the quality of the new ceramic material was made. What is more, the research results of the developed ceramics and its usefulness for the production of castings are presented.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 51-56
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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