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Wyszukujesz frazę "aluminium casting alloy" wg kryterium: Temat


Wyświetlanie 1-38 z 38
Tytuł:
Badania nad doborem parametrów obróbki cieplnej warstw powierzchniowych odlewniczych stopów aluminium odkształconych metodą PWPP
Research on the Selection of Parameters of Heat Treatment of the Surface Layers of Aluminum Cast Alloys Deformed by PWPP Method
Autorzy:
Knych, T.
Uliasz, P.
Wiecheć, J.
Powiązania:
https://bibliotekanauki.pl/articles/381279.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewniczy stop aluminium
obróbka cieplna
metoda PWPP
aluminium casting alloy
heat treatment
PWPP method
Opis:
Stopy typu Al-Si-Mg o zawartości krzemu w przedziale 4 do 24 % mas. (siluminy) należą do jednych z najbardziej rozpowszechnionych tworzyw wykorzystywanych w odlewnictwie metali nieżelaznych. Ich wielka popularność spowodowana jest zestawem własności w postaci między innymi niskiej gęstości czy wysokich własności mechanicznych oraz własności odlewniczych. Z drugiej jednak strony charakterystyka procesu technologicznego wykorzystującego tę grupę materiałów sprzyja pojawianiu się w nich porowatości i rzadzizn, które mogą stać się źródłem pęknięć. Metodą umożliwiającą eliminację negatywnych skutków tej grupy defektów jest Powierzchniowa Wysokotemperaturowa Przeróbka Plastyczna (PWPP). Modyfikacja warstwy wierzchniej odlewu za pomocą tego typu obróbki jest szczególnie pożądana w elementach konstrukcyjnych dla przemysłu transportowego, elektromaszynowego czy w budownictwie. Zastosowania te wymagają od odlewów spójnej, pozbawionej nieciągłości struktury warstwy wierzchniej oraz zwiększonych własności mechanicznych. Jednym ze sposobów polepszenia tych drugich jest obróbka cieplna, polegająca na przesycaniu i sztucznym starzeniu. W pracy przedstawiono badania nad doborem optymalnych parametrów obróbki cieplnej w postaci czasu i temperatury starzenia sztucznego dla stopu AlSi7Mg0,3 po procesie PWPP.
Al-Si-Mg cast alloys with a silicon content in the range of 4 to 24 % by weight (silumins) are among the most common materials used in the casting of non-ferrous metals. Their popularity is due to a large set of properties, inter alia, low density or high mechanical properties and casting properties. On the other hand, that uses characteristics of the technological process of this group of materials in the emergence of their porosity and microshrinkage which can be a source of cracks. The method allows the elimination of the negative effects of this group of defects is Surface High-Temperature Plastic Processing (PWPP method). Modification of the surface layer of the cast with this type of treatment is particularly desirable for the structural components of the transport industry, electrical engineering or in the building industry. These applications require a coherent castings, devoid of discontinuity of the surface layer of the structure and increased mechanical properties. One way to improve on the second properties is heat treatment, which consists of oversaturation and artificial aging. The paper presents research on the selection of optimal parameters of heat treatment time and temperature for the AlSi7Mg0,3 alloy after PWPP method.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Quality Evaluation of Remelted A356 Scraps
Autorzy:
Yuksel, C.
Tamer, O.
Erzi, E.
Aybarc, U.
Cubuklusu, E.
Topcuoglu, O.
Cigdem, M.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/381854.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminium casting alloy
melt quality
scrap
recycle
mechanical properties
bifilm index
stop aluminium
jakość topienia
wióry
recykling
właściwości mechaniczne
Opis:
A356 is one of the widely used aluminium casting alloy that has been used in both sand and die casting processes. Large amounts of scrap metal can be generated from the runner systems and feeders. In addition, chips are generated in the machined parts. The surface area with regard to weight of chips is so high that it makes these scraps difficult to melt. Although there are several techniques evolved to remedy this problem, yet the problem lies in the quality of the recycled raw material. Since recycling of these scrap is quite important due to the advantages like energy saving and cost reduction in the final product, in this work, the recycling efficiency and casting quality were investigated. Three types of charges were prepared for casting: %100 primary ingot, %100 scrap aluminium and fifty-fifty scrap aluminium and primary ingot mixture were used. Melt quality was determined by calculating bifilm index by using reduced pressure test. Tensile test samples were produced by casting both from sand and die moulds. Relationship between bifilm index and tensile strength were determined as an indication of correlation of melt quality. It was found that untreated chips decrease the casting quality significantly. Therefore, prior to charging the chips into the furnace for melting, a series of cleaning processes has to be used in order to achieve good quality products.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 151-156
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Stan zagadnienia w zakresie odlewania dużych odlewów strukturalnych ze stopów aluminium
The State of Art of Production of Automotive Structural Die Casted Elements
Autorzy:
Łuszczak, M.
Dańko, R.
Powiązania:
https://bibliotekanauki.pl/articles/380775.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewnictwo ciśnieniowe
odlew strukturalny
stop aluminium
pressure die casting
structural casting
aluminium alloy
Opis:
Wobec wprowadzenia coraz bardziej rygorystycznych norm emisji spalin, współczesne samochody muszą cechować się coraz mniejszym spalaniem paliwa. Jedną z możliwości osiągnięcia tego celu jest zmniejszenie całkowitej masy auta, co może być uzyskane poprzez wykorzystanie aluminiowych odlewów strukturalnych, stanowiących odpowiedzialne części zawieszenia, stref zgniotu czy też karoserii samochodów. W artykule przedstawiono zarówno przyczyny, dla których odlewy strukturalne stają się coraz bardziej pożądane przez największych producentów motoryzacji na świecie, jak również aktualny stan zagadnienia na temat ich produkcji w procesie ciśnieniowego odlewania aluminium.
The paper presents the reasons for structural castings are becoming necessary by major automotive manufacturers in the world, as well as current issues regarding their production by the aluminum die-casting process.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 113-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An Evaluation of the Effect of Ultrasonic Degassing on Components Produced by High Pressure Die Casting
Autorzy:
Silva da, Manel
Bajusz, Attila
Pabel, Thomas
Petkov, Tose
Plantà, Xavier
Powiązania:
https://bibliotekanauki.pl/articles/1445070.pdf
Data publikacji:
2020
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
aluminium alloy
casting
HPDC
degassing
ultrasonic treatment
hydrogen
Opis:
Ultrasonic treatment is known to be efficient for aluminium melt degassing with the additional benefits of being both economical and environment friendly. This paper describes the effect of ultrasonic degassing on the preparation of an AlSi9Cu3(Fe) alloy for High Pressure Die Casting (HPDC). The degassing efficiency was assessed in terms of the indirect evaluation of the melt, by means of the reduced pressure test and the porosity evaluation of the cast parts. Additionally, the corresponding hydrogen content was estimated with an experimental equation reported in the literature. Ultrasonic degassing shows greater efficiency in terms of hydrogen removal from the melt than conventional N2 + Ar lance bubbling. Components produced by HPDC without degassing, with ultrasonic degassing and with lance degassing, were analysed by computed tomography and by metallography. The results show that the components produced by HPDC after ultrasonic degassing have a similar porosity level to components degassed with conventional lance bubbling, both showing an important improvement over components produced without degassing treatment. Hardness values were similar for all different treatment conditions and well over the minimum value established for the alloy by the corresponding standard.
Źródło:
Journal of Casting & Materials Engineering; 2020, 4, 4; 58-64
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Nowe kierunki i rozwiązania w konstrukcji zimnokomorowych maszyn ciśnieniowych nowej generacji
New Trends and Solutions in the Design of Cold-Chamber Die Casting Next-Generation Machines
Autorzy:
Kowalczyk, W.
Dańko, R.
Powiązania:
https://bibliotekanauki.pl/articles/381001.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewnictwo ciśnieniowe
maszyna ciśnieniowa
stop aluminium
pressure die casting
die casting machine
aluminium alloy
Opis:
W publikacji poddano analizie aktualny stan oraz kierunki rozwoju rozwiązań konstrukcyjnych maszyn ciśnieniowych z zimną komorą prasowania, decydujących jednocześnie o perspektywicznym rozwoju tych maszyn oraz technologii odlewania ciśnieniowego. Skupiono się na głównych zespołach funkcjonalnych obejmujących układy: napędu hydraulicznego, zwierania i ryglowania, oraz prasowania w maszynach znanych firm, obecnych na rynku europejskim.
The paper presents the current status and development trends of design solutions in cold chamber die casting machines. Authors focuses on the major functional elements of machines systems: a hydraulic drive, closing and locking systems and pressing system, in machines from known on the European market producers.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 83-88
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analiza rozwoju systemów dozowania stopów aluminium w zimnokomorowych maszynach ciśnieniowych
Analysis of the Development of Dosing Systems of Aluminium Alloys in the Cold Chamber Die Casting Machines
Autorzy:
Kowalczyk, W.
Dańko, R.
Powiązania:
https://bibliotekanauki.pl/articles/381900.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewnictwo ciśnieniowe
maszyna ciśnieniowa
stop aluminium
die casting
die casting machine
aluminum alloy
Opis:
W publikacji poddano analizie tradycyjne i automatyczne systemy dozowania stopów aluminium w zimnokomorowych maszynach ciśnieniowych dominujące w europejskim odlewnictwie. Omówiono ogólne cechy istniejących, automatycznych rozwiązań systemów dozowania oraz nowych rozwiązań, powiązanych z maszyną ciśnieniową. Przedstawiono także podejmowane przez producentów działania w zakresie dalszego rozwoju tych systemów.
The analysis of traditional and automated dispensing systems of aluminium alloys in cold-chamber die casting machines, prevalent in European foundries is presented in paper. The general characteristics of existing automated dispensing systems solutions, characterizing the functionality of new solutions in cooperation with the die casting machine, as well as the actions taken to further their development is presented.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4 spec.; 73-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Technological Parameters on the AlSi12 Alloy Microstructure During Crystallization Under Pressure
Autorzy:
Pastirčák, R.
Powiązania:
https://bibliotekanauki.pl/articles/380406.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
squeeze casting
heat transfer
pressure
aluminium alloy
wyciskanie
wymiana ciepła
nacisk
stop aluminium
Opis:
The paper deals with the impact of technological parameters on the heat transfer coefficient and microstructure in AlSi12 alloy using squeeze casting technology. The casting with crystallization under pressure was used, specifically direct squeeze casting method. The goal was to affect crystallization by pressure with a value 100 and 150 MPa. The pressure applied to the melt causes a significant increase of the coefficient of heat transfer between the melt and the mold. There is an increase in heat flow by approximately 50% and the heat transfer coefficient of up to 100 fold, depending on the casting conditions. The change in cooling rate influences the morphology of the silicon particles and intermetallic phases. A change of excluded needles to a rod-shaped geometries with significantly shorter length occurs when used gravity casting method. By using the pressure of 150 MPa during the crystallization process, in the structure can be observed an irregular silica particles, but the size does not exceed 25 microns.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 75-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Zmiany w mikrostrukturze stopu PA9 pod wpływem ciśnienia prasowania
Changes in the microstructure of PA9 alloy under the effect of squeeze pressure
Autorzy:
Reguła, T.
Dudek, P.
Powiązania:
https://bibliotekanauki.pl/articles/391698.pdf
Data publikacji:
2012
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
stop aluminium
PA9
squeeze casting
ciśnienie prasowania
mikrostruktura
aluminium alloy
squeeze pressure
microstructure
Opis:
W pracy przedstawiono wyniki badań wpływu ciśnienia zewnętrznego - wywieranego na metal w procesie prasowania w stanie ciekłym (squeeze casting), na strukturę stopu PA9. Próbki do badań uzyskano na drodze odlewania badanego stopu PA9 do formy metalowej pod zróżnicowanym ciśnieniem, odpowiednio 0,1 (atmosferyczne), 75 i 150 MPa, wykorzystując maszynę squeeze casting firmy UBE VSC 500. Zaobserwowano znaczący wpływ ciśnienia na średni rozmiar ziarna oraz inne charakterystyki mikrostrukturalne, co świadczy o celowości stosowania metod ciekło-fazowych z wykorzystaniem ciśnienia zewnętrznego w aspekcie podniesienia jakości wytwarzanych odlewów.
This paper presents the results of research on an impact of external pressure applied in the squeeze casting process on the structure of PA9 alloy. Samples for the research were obtained by casting the tested PA9 alloy into a die under a varying pressure of 0.1 (atmospheric), 75 and 150 MPa, using an UBE VSC 500 squeeze casting machine. A significant effect of pressure on the average grain size and other microstructural characteristics was stated, proving the usefulness of liquid-phase methods using external pressure in the improvement of casting quality.
Źródło:
Prace Instytutu Odlewnictwa; 2012, 52, 4; 105-112
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The effect of major alloying elements on the size of the secondary dendrite arm spacing in the as-cast Al-Si-Cu alloys
Autorzy:
Djurdjevič, M. B.
Grzinčič, M. A.
Powiązania:
https://bibliotekanauki.pl/articles/382396.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
stop AlSiCu
odlewanie aluminium
krzepnięcie
secondary dendrite arm spacing
AlSiCu alloy
aluminium casting
solidification
Opis:
A comprehensive understanding of melt quality is of paramount importance for the control and prediction of actual casting characteristics. Among many phenomenons that occur during the solidification of castings, there are four that control structure and consequently mechanical properties: chemical composition, liquid metal treatment, cooling rate and temperature gradient. The cooling rate and alloy composition are among them most important. This paper investigates the effect of some major alloying elements (silicon and copper) of Al-Si-Cu alloys on the size of the secondary dendrite arm spacing. It has been shown that both alloying elements have reasonable influence on the refinement of this solidification parameter.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the Mould Cooling Process on the Quality and Properties of Aluminium Alloy
Autorzy:
Weiss, V.
Svobodova, J.
Powiązania:
https://bibliotekanauki.pl/articles/111644.pdf
Data publikacji:
2014
Wydawca:
Stowarzyszenie Menedżerów Jakości i Produkcji
Tematy:
cooling process
quality
aluminium alloy
casting moulds
proces chłodzenia
jakość
stop aluminium
formy odlewnicze
Opis:
The article deals with the effect on the quality of casting moulds (metal, bentonite mixture) on the structure of the alloy AlZn5,5MgCu and selected mechanical properties of the alloy. The effect of foundry moulds can significantly affect formation and range of crystal segregation and the subsequent thermal process of homogenization which has an influence on the final quality of the alloy. The research focuses on the formation and range of crystal segregation and its removal with homogenization annealing, in which the observed influence of individual factors influencing the diffusion process and quality of the aluminium alloy.
Źródło:
Production Engineering Archives; 2014, 5, 4; 36-41
2353-5156
2353-7779
Pojawia się w:
Production Engineering Archives
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical Analysis of Casting Process of the Diesel Engine Compressor Rotor
Autorzy:
Kowalski, P.
Wańczyk, K.
Małysza, M.
Gil, A.
Powiązania:
https://bibliotekanauki.pl/articles/382921.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
pressure over vacuum
casting process
computer simulation
aluminium alloy
proces odlewniczy
symulacja komputerowa
stop aluminium
Opis:
Application of simulation analysis has become increasingly inseparable part of the design process of casting technology. The possibility of a virtual observation of the temperature distribution, heat transfer between the liquid metal and the mould, evaluation of the nature of the liquid metal flow are values that are impossible to monitor during real-time production. Through the computer simulations, there is a possibility of a preliminary assessment of the phenomenon without the need for expensive and time consuming trials. On the example of the diesel engine compressor rotor the process of preparation of foundry technology, simulation analysis, the visualization of filling of the mold cavity and solidification of the liquid metal was presented. The casting was performed on the VC3000D INDUTHERM furnace that uses the phenomenon of POV (Pressure over Vacuum).
Źródło:
Archives of Foundry Engineering; 2015, 15, 2 spec.; 51-54
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Friction Stir Processing of an AlSi6Cu4 cast aluminium alloy
Badanie procesu tarciowej modyfikacji warstw wierzchnich z mieszaniem materiału odlewniczego stopu aluminium AlSi6Cu4
Autorzy:
Węglowski, M. S.
Dymek, S.
Powiązania:
https://bibliotekanauki.pl/articles/381817.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
surface treatment
Friction Stir Processing
die casting
aluminium alloy
obróbka powierzchniowa
odlewnictwo ciśnieniowe
stop aluminium
Opis:
The present paper deals with the Friction Stir Processing (FSP) of an AlSi6Cu4 cast aluminium alloy. The emphasis was placed on the determination of an influence FSP parameters and the torque action on the tool. It was found that an increase in rotational speed of the tool causes a decrease in the torque. Simultaneously, the results showed that an increase in travelling speed of the tool brings about an increase in the torque. The metallographic examination of the processed surface layer of the material has shown that the depth of the layer in which the microstructure was modified by the shoulder action depends to a large extent on the rotation speed and to a lesser extent on the travelling speed.
W pracy przedstawiono wyniki badań procesu FSP prowadzonego na odlewniczym stopie aluminium AlSi6Cu4. Badania obejmowały określenie wpływu warunków prowadzenia procesu na wartość momentu działającego na narzędzie. Wyniki badań wykazały, że wzrost prędkości obrotowej narzędzia powoduje zmniejszenie momentu działającego na nie. Równocześnie wykazano, iż wzrost prędkości przesuwu narzędzia powoduje wzrost momentu. Z badań metalograficznych wynika, że głębokość oddziaływania narzędzia w dużym stopniu zależy od prędkości obrotowej narzędzia, a w mniejszym od prędkości jego przesuwu.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 213-216
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Al5FeSi Phases on the Cracking of Castings at Al-Si Alloys
Autorzy:
Hren, I.
Svobodova, J.
Michna, Š.
Powiązania:
https://bibliotekanauki.pl/articles/380066.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminium alloy
intermetallic phase
low pressure casting
alloy structure
iron contamination
stop aluminium
faza międzymetaliczna
odlewanie niskociśnieniowe
struktura stopu
zanieczyszczenie żelazem
Opis:
The research described in this contribution is focused on fractographic analysis of the fracture area of newly developed eutectic silumin type AlSi9NiCuMg0.5 (AA 4032), which was developed and patented by a team of staff of the Faculty of Mechanical Engineering. The paper presents determination of the cause of casting cracks in operating conditions. Fractographic analysis of the fracture area, identification of the structure of the casting, identification of structural components on the surface of the fracture surface and chemical analysis of the material in the area of refraction were performed within the experiment. Al-Si alloys with high specific strength, low density, and good castability are widely used in pressure-molded components for the automotive and aerospace industries. The results shown that the inter-media phases Fe-Al and Fe-Si in aluminium alloys lead to breakage across the entire casting section and a crack that crossed the entire cross section, which was confirmed by EDS analysis.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 120-124
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of the Effect of External Conditions During Crystallization and Solidification on the Final Structure of AlSi7Mg
Autorzy:
Radkovský, Filip
Gawronová, Martina
Kroupová, Ivana
Powiązania:
https://bibliotekanauki.pl/articles/27314125.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
gravity casting
silumin
aluminium alloy
solidification
microstructure
eutectic
odlewanie grawitacyjne
alpaks
stop aluminium
krzepnięcie
mikrostruktura odlewów
Opis:
Abstract The paper deals with the possibilities of influencing the final microstructure of aluminium alloy castings by changing the external conditions of crystallization and solidification. Aluminum alloys, especially Al-Si alloys, are nowadays one of the most used non-ferrous metal alloys, especially due to their mass application in the automotive field. It is in this industry that extreme emphasis is placed on the quality of cast parts with regard to safety. For this reason, a key production parameter is the mastery of the control of the resulting microstructure of the castings and the associated internal quality, which is subject to high demands defined by international standards. The aim of the experiment of this paper is to evaluate the effect of different preheating of the metal mould on the resulting structure and hardness of test castings made of AlSi7Mg0.3 material. The hardness measurement will be evaluated on a hardness tester. The parameter SDAS, Microporosity, Content of excluded eutectic will be evaluated. Dependencies will be found and plotted.
Źródło:
Archives of Foundry Engineering; 2023, 23, 1; 118--123
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effects of Pressure During the Crystallization on Properties of the AlSi12 Alloy
Autorzy:
Pastirčák, R.
Ščury, J.
Moravec, J.
Powiązania:
https://bibliotekanauki.pl/articles/380626.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
squeeze casting
pressure
aluminium alloy
mechanical properties
microstructure
metoda prasowania stopu
nacisk
stop aluminium
właściwości mechaniczne
mikrostruktura
Opis:
The paper deals with the impact of technological parameters on the mechanical properties and microstructure in AlSi12 alloy using squeeze casting technology. The casting with crystallization under pressure was used, specifically direct squeeze casting method. The goal was to affect crystallization by pressure with a value 100 and 150 MPa. From the experiments we can conclude that operating pressure of 100 MPa is sufficient to influence the structural characteristics of the alloy AlSi12. The change in cooling rate influences the morphology of the silicon particles and intermetallic phases. A change of excluded needles to a rod-shaped geometries with significantly shorter length occurs when used gravity casting method. At a pressure of 100 MPa was increased of tensile strength on average of 20%. At a pressure of 150 MPa was increased of tensile strength on average of 30%. During the experiment it was also observed, that increasing difference between the casting temperature and the mold temperature leads to increase of mechanical properties.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 103-106
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Utilization of heat treatment aimed to spheroidization of eutectic silicon for silumin castings produced by squeeze casting
Autorzy:
Vanko, B.
Stanček, L.
Powiązania:
https://bibliotekanauki.pl/articles/382481.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
obróbka cieplna
prasowanie stopu
stop aluminium
heat treatment
silicon spheroidization treatment
direct squeeze casting
hypoeutectic aluminium alloy
Opis:
This paper describes the possibility of using very short periods of solution annealing in the heat treatment of unmodified hypoeutectic silumin alloy AlSi7Mg0,3 casted by method of casting with crystallization under pressure with forced convection (direct squeeze casting process). Castings prepared at different casting parameters were subjected to special heat treatment called SST (Silicon Spheroidization Treatment), which were originally used only for the modified silumin alloys to spheroidization of eutectic silicon. Temperature holding time in solution annealing of T6 heat treatment is limited in the SST process to only a few minutes. It was studied the effect of casting parameters and periods of solution annealing on ultimate strength, yield strength, and especially ductility that in the unmodified silumin alloy castings is relatively low.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 111-114
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Different Wall Thicknesses of the Casting in the Direct Squeeze Casting
Autorzy:
Pastirčák, R.
Brůna, M.
Bolibruchová, D.
Powiązania:
https://bibliotekanauki.pl/articles/381032.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
squeeze casting
wall thickness
mechanical properties
structure
aluminium alloy
odlew
grubość ścianki
właściwości mechaniczne
struktura
stop aluminium
Opis:
The paper deals with squeeze casting technology. For this research a direct squeeze casting method has been chosen. As an experimental material, the AlSi12 and AlSi7Mg0.3 alloys were used. The influence of process parameters variation (pouring temperature, mold temperature) on mechanical properties and structure will be observed. For the AlSi7Mg0.3 alloy, a pressure of 30 MPa was used and for the AlSi12 alloy 50 MPa. The thicknesses of the individual walls were selected based on the use of preferred numbers and series of preferred numbers (STN ISO 17) with the sequence of 3.15 mm, 4 mm, 5 mm, 6.3 mm and 8 mm. The width of each wall was 22 mm and length 100 mm. The mechanical properties (Rm, A5) for individual casting parameters and their individual areas of different thicknesses were evaluated. For the AlSi7Mg0.3 alloy, the percentage increase of the tensile strength was up to 37% and the elongation by 400% (at the 8 mm thickness of the casting). For the AlSi12 alloy, the strength increased from 8 to 20% and the tensile strength increased from 5 to 85%. The minimum thickness of the wall to influence the casting properties by pressure was set to 5 mm (based on the used casting parameters). Due to the effect of the pressure during crystallization, a considerable refinement and uniformity of the casting structure occured, also a reduction in the size of the eutectic silicate-eliminated needles was observed.
Źródło:
Archives of Foundry Engineering; 2019, 1; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical Properties and Melt Quality Relationship of Sr-modified Al-12Si Alloy
Autorzy:
Uludağ, M.
Uyaner, M.
Yilmaz, F.
Dişpinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/380647.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
silicon alloy
modification
quality of casting
bifilm index
porosity
stop aluminium
stop krzemowy
jakość odlewu
porowatość
Opis:
The formation of oxide film on the surface of aluminium melts, i.e. bifilms, are known to be detrimental when they are incorporated into the cast part. These defects causes premature fractures under stress, or aid porosity formation. In this work, Al-12 Si alloy was used to cast a step mould under two conditions: as-received and degassed. In addition, 10 ppi filters were used in the mould in order to prevent bifilm intrusion into the cast part. Reduced pressure test samples were collected for bifilm index measurements. Samples were machined into standard bars for tensile testing. It was found that there was a good agreement with the bifilm index and mechanical properties.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 134-140
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Porosity of Castings Produced by the Vacuum Assisted Pressure Die Casting Method
Autorzy:
Zyska, A.
Konopka, Z.
Łągiewka, M.
Nadolski, M.
Powiązania:
https://bibliotekanauki.pl/articles/379699.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
aluminium alloy
vacuum assisted pressure
die casting
casting defect
porosity
innowacyjna technologia odlewnicza
stop aluminium
formowanie podciśnieniowe
odlewanie ciśnieniowe
wada odlewu
porowatość
Opis:
The paper presents the results of investigations concerning the influence of negative (relative) pressure in the die cavity of high pressure die casting machine on the porosity of castings made of AlSi9Cu3 alloy. Examinations were carried out for the VertaCast cold chamber vertical pressure die casting machine equipped with a vacuum system. Experiments were performed for three values of the applied gauge pressure: -0.3 bar, -0.5 bar, and -0.7 bar, at constant values of other technological parameters, selected during the formerly carried initial experiments. Porosity of castings was assessed on the basis of microstructure observation and the density measurements performed by the method of hydrostatic weighing. The performed investigation allowed to find out that – for the examined pressure range – the porosity of castings decreases linearly with an increase in the absolute value of negative pressure applied to the die cavity. The negative pressure value of -0.7 bar allows to produce castings exhibiting porosity value less than 1%. Large blowholes arisen probably by occlusion of gaseous phase during the injection of metal into the die cavity, were found in castings produced at the negative pressure value of -0.3 bar. These blowholes are placed mostly in regions of local thermal centres and often accompanied by the discontinuities in the form of interdendritic shrinkage micro-porosity. It was concluded that the high quality AlSi9Cu3 alloy castings able to work in elevated temperatures can be achieved for the absolute value of the negative pressure applied to the die cavity greater than 0.5 bar at the applied set of other parameters of pressure die casting machine work.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 125-130
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Cooling Rate on the Precipitation Characteristics of Cast Al-Si-Cu Alloy
Autorzy:
Okayasu, M.
Sahara, N.
Touda, M.
Powiązania:
https://bibliotekanauki.pl/articles/2079810.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
casting
solid solution
aging
solidification rate
precipitation
stop aluminium
odlew
szybkość krzepnięcia
Opis:
The influence of the cooling rate on the extent of precipitation hardening of cast aluminum alloy (ADC12) was investigated experimentally. This study explored the cooling rate of the solidification of Cu in the α-Al phase to improve the mechanical properties of ADC12 after an aging process (Cu based precipitation hardening). The solid solution of Cu occurred in the α-Al phases during the casting process at cooling rates exceeding 0.03°C/s. This process was replaced with a solid solution process of T6 treatments. The extent of the solid solution varied depending on the cooling rate; with a higher cooling rate, a more extensive solid solution was formed. For the cast ADC12 alloy made at a high cooling rate, high precipitation hardening occurred after low-temperature heating (at 175°C for 20 h), which improved the mechanical properties of the cast Al alloys. However, the low-temperature heating at the higher temperature for a longer time decreased the hardness due to over aging.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure and Usable Properties of Aluminum Continuous Ingots
Autorzy:
Wróbel, T.
Szajnar, J.
Bartocha, D.
Stawarz, M.
Powiązania:
https://bibliotekanauki.pl/articles/381301.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
continuous casting
aluminum alloy
structure
inoculation
electromagnetic stirring
odlewanie ciągłe
stop aluminium
modyfikacja
mieszanie elektromagnetyczne
Opis:
In paper is presented results of studies concerning ingot of Al with a purity of 99.5% cast with use of stand of horizontal continuous casting. Mainly together with casting velocity was considered influence of electromagnetic stirrer, which was placed in continuous casting mould on refinement of ingots structure and theirs usability to plastic deformation. Effect of structure refinement and usability to plastic deformation obtained by influence of electromagnetic stirring was compared with refinement obtained by use of traditional inoculation, which consists in introducing of additives i.e. Ti and B to metal bath. On the basis of obtained results was affirmed that inoculation realized by electromagnetic stirring in range of continuous casting mould guarantees improvement in structure refinement and usability to rolling of pure Al continuous ingots.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 85-90
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Zeolite Addition on the Production of a Cast Porous Composite Based on AC-AlSi11 Silumin
Autorzy:
Borowiecka-Jamrożek, J. M.
Kargul, M.
Powiązania:
https://bibliotekanauki.pl/articles/2203928.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metal matrix composites
casting
zeolite
syntactic foam
aluminium alloy
kompozyt z osnową metaliczną
odlew
zeolit
piana syntaktyczna
stop aluminium
Opis:
The paper presents the application of the casting method for the production of porous composites, called syntactic foams, of the casting alloy - solid particles type. This method was used to produce composites based on Al alloys reinforced with particles of clinoptilolite, a natural mineral from the zeolite group. Before the casting process, tests were carried out on the morphology, physicochemical properties and chemical composition of the zeolite, which was obtained from a rock called zeolite tuff, mined in a quarry in Kucin, (VSK PRO-ZEO s.r.o., Slovakia). Observations of the microstructure of the produced composites were also carried out using a scanning electron microscope. Diffractometric tests of zeolite rock as delivered for research and of the produced samples reinforced with zeolite particles were also carried out. Initial studies of the density and porosity of the produced composites were performed. The usefulness of the presented method of composite production was assessed on the basis of the conducted structural tests, with particular emphasis on the particle distribution in the alloy matrix.
Źródło:
Archives of Foundry Engineering; 2022, 22, 4; 96--101
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure of AlSi skeleton castings
Autorzy:
Cholewa, M.
Szuter, T.
Powiązania:
https://bibliotekanauki.pl/articles/382849.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlew szkieletowy
masa formierska
rdzeń
stop aluminium
skeleton casting
moulding sand
core
microstructure aluminum alloy
Opis:
Skeleton castings macrostructure can be shaped in many ways, by choosing an appropriate material of cores and manufacturing technologies. Important factor, which puts foundry techniques over the other technologies of periodic cellular materials, is ability to adjust mechanical properties by changing the microstructure of an alloy from which the casting is made. The influence on the microstructure of the skeleton casting can be implemented by choosing the thermal properties, mainly thermal conductivity factor, of mould and core materials. Macro- and microstructure of skeleton castings with octahedron elementary cells was presented in this paper. The analysis concerns the differences in morphology of eutectic silicone depending on the location of measurements cross sections areas. The use of thermo-insulating material with appropriate properties assures correct fill of mould cavity and homogeneous microstructure on whole volume of skeleton casting. The selection of technological parameters of the casting process if very important as well.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 147-152
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Precipitation Hardening of Continuous Ingots of AlSi2Mn and AlCu4MgSi Alloys
Autorzy:
Wróbel, T.
Nuckowski, P. M.
Jurczyk, P.
Powiązania:
https://bibliotekanauki.pl/articles/382653.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
precipitation hardening
continuous casting
silicon
cooper
stop aluminium
utwardzanie wydzieleniowe
odlewanie ciągłe
silikon
miedź
Opis:
The paper presents the research results of the influence of the precipitation hardening on hardness and microstructure of selected Al-Si and Al-Cu alloys obtained as ϕ30 mm ingots in a horizontal continuous casting process. The ingots were heat treated in process of precipitation hardening i.e. supersaturation with subsequent accelerated or natural ageing. Moreover in the range of the study it has been carried out investigations of chemical constitution, microscopic metallographic with use of scanning electron microscope with EDS analysis system, and hardness measurements using the Brinell method. On basis of obtained results it has been concluded that the chemical constitution of the investigated alloys enables to classify them into Al alloys for the plastic deformation as EN AW-AlSi2Mn (alternatively cast alloy EN AC-AlSi2MgTi) and as EN AW-AlCu4MgSi (alternatively cast alloy EN AC-AlCu4MgTi) grades. Moreover in result of applied precipitation hardening has resulted in the precipitation from a supersaturated solid solution of dispersive particles of secondary phases rich in alloying element i.e. Si and Cu respectively. In consequence it has been obtained increase in hardness in case of AlSi2Mn alloy by approximately 30% and in case of AlCu4MgSi alloy by approximately 20% in comparison to the as-cast state of continuous ingots.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 181-186
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Alloy Additions on the Structure and Mechanical Properties of the AlSi7Mg0.3 Alloy
Autorzy:
Pisarek, B. P.
Rapiejko, C.
Szymczak, T.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380373.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
materiały odlewnicze
odlew precyzyjny
stopy aluminium
dodatki stopowe
SDAS
indeks jakości
innovative casting technologies
innovative materials
precision investment casting
aluminium alloys
alloy additions
quality index
Opis:
The study presents the results of the investigations of the effect of Cu, Ni, Cr, V, Mo and W alloy additions on the microstructure and mechanical properties of the AlSi7Mg0.3 alloy. The examinations were performed within a project the aim of which is to elaborate an experimental and industrial technology of producing elements of machines and devices complex in their construction, made of aluminium alloys by the method of precision investment casting. It was demonstrated that a proper combination of alloy additions causes the crystallization of complex intermetallic phases in the silumin, shortens the SDAS and improves the strength properties: Rm, Rp0.2,HB hardness. Elevating these properties reduces At, which, in consequence, lowers the quality index Q of the alloy of the obtained casts. Experimental casts were made in ceramic moulds preliminarily heated to 160 °C, into which the AlSi7Mg0.3 alloy with the additions was cast, followed by its cooling at ambient temperature. With the purpose of increasing the value of the quality index Q, it is recommended that the process of alloy cooling in the ceramic mould be intensified and/or a thermal treatment of the casts be performed (ageing) (T6).
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 137-142
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Friction and Wear Behavior of 201HT Cast Aluminum Alloy with Various Competitive Material
Autorzy:
Li, R.
Chen, L. J.
Su, M.
Zeng, Q.
Li, H.
Liu, Y.
Powiązania:
https://bibliotekanauki.pl/articles/382627.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting
aluminum alloy
friction and wear
competitive material
odlewanie
stop aluminium
tarcie i zużycie
materiał konkurencyjny
Opis:
The friction and wear properties of 201HT aluminum alloys and the corresponding competitive coupons were tested on an electro-hydraulic servo face friction and wear testing machine (MM-U10G). The microstructures of the competitive coupons were investigated by scanning electron microscopy (SEM) and consequently the corresponding friction and wear mechanisms were studied. The results demonstrated that: (1) the best competitive material of friction and wear performance of the 201HT was the 201HTC. (2) the 201HTC modified by carbon following the initial mill for oil storage of the micro-groove to be produced, increased the corresponding lubrication performance reduced the friction coefficient and wear rate effectively. (3) the 201HT-201HTC could obtain both better friction and wear mainly due to the initial process of grinding following the 201HT plastic deformation occurred in the surface and the formation of a series of re-melting welding points, whereas the 201HT material hardness would be similar to the 201HTC material hardness, which led into the competitive material friction and wear performance improvement.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 55-62
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837851.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837813.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation of Casting Technologies for Al-Si-Cu Plate Casting
Autorzy:
Cupido, L. H.
Żak, P. L.
Powiązania:
https://bibliotekanauki.pl/articles/379873.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
information technology
foundry industry
aluminium alloy
oxide film
casting simulation
krzepnięcie stopu
technologia informatyczna
przemysł odlewniczy
stop aluminium
warstwa tlenkowa
symulacja odlewania
Opis:
During the casting of aluminium alloys, the susceptibility to form oxide films is high, due to the turbulent flow of the melt and constant exposure of new surface area. This have impact on the properties of the material and the service life of the casting components. Also, hydrogen solubility in the solid state are very low, which ends up being rejected and causing porosity. After pouring, when solidification occurs, another phenomenon arise called shrinkage. This require excess molten metal to be fed during this phase change to eliminate or reduce the effect of volumetric changes. Filling and feeding during aluminium casting is therefore of paramount importance, and careful steps needs to be undertaken to reduce possible defects in the castings. The objective is to apply studied literature guides and rules and simulate the casting process of aluminium alloys, and understand the how certain defects are occurring during this process. This is a preliminary study towards the understanding of the “macro evolution” of Al-Si-Cu alloy during solidification, which will be the bases for the study of microsegregation of the specified alloy.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 11-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of plunger motion profile of high pressure die casting on the casting porosity and solidification rate
Autorzy:
Żak, Katarzyna
Dańko, Rafał
Żak, Paweł L.
Kowalczyk, Wojciech
Powiązania:
https://bibliotekanauki.pl/articles/27311424.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
high-pressure die casting
computer simulation
cooling rate
numerical methods
aluminium alloy
odlewanie pod wysokim ciśnieniem
symulacja komputerowa
tempo schładzania
metody numeryczne
stop aluminium
Opis:
The high pressure die casting (HPDC) is a technique that allows us to produce parts for various sectors of industry. It has a great application in such sectors as automotive, energy, medicine, as the HPDC allows us to produce parts very fast and very cheaply. The HPDC casting quality depends on many parameters. The parameters among others, are cast alloy alloy metallurgy, filling system design, casting technology elements geometry and orientation, as well as, machine operation settings. In the article, different plunger motion schemes of the HPDC machine were taken into account. Analyses lead to learning about plunger motion influence on the casting porosity and solidification process run. Numerical experiments were run with the use of MAGMASoft® simulation software. Experiments were performed for industrial casting of water pump for automotive. Main parameter taken into account was maximal velocity of the plunger in the second phase. The analysis covered porosity distribution, feeding time through the gate, temperature field during whole process, solidification time. Cooling curves of the casting in chosen points were also analysed. Obtained results allow us to formulate conclusions that connect plunger motion scheme, gate solidification time and the casting wall thickness on the solidification rate and porosity of the casting.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2023, 71, 5; art. no. e147339
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development and optimization of casting technology on part of the suspension of a heavy vehicle used in difficult environmental wetland conditions
Opracowanie oraz optymalizacja konstrukcji odlewu wahacza maszyny ciężkiej pracującej w trudnych warunkach środowiska wodno-błotnego
Autorzy:
Małysza, M.
Żuczek, R.
Pysz, S.
Gil, A.
Wieliczko, P.
Kowalski, P.
Wańczyk, K.
Powiązania:
https://bibliotekanauki.pl/articles/391765.pdf
Data publikacji:
2016
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
ICME
simulation
aluminum alloy
rapid prototyping
casting optimization
zintegrowane projektowanie (ICME)
symulacja komputerowa
stopy aluminium
szybkie prototypowanie
optymalizacja odlewu
Opis:
The development of a new element is a very complex procedure requiring a combination of many factors related to the design and manufacture phases. The most efficient way is to use computer simulation which allows for verification of the whole design and production process. Over the years, the development of computer technologies has allowed for the development of an Integrated Computational Material Engineering (ICME). This method in logical sequence makes it possible to integrate the project activities, to develop new manufacturing methods, to select suitable materials and to verify the final process. Such multi-threaded operations significantly shorten the time required for the production of the prototype which speeds up the implementation of the planned production of the designed casting. The additional advantage of such work is the possibility of ongoing monitoring of the changes and their impact on the final product.
Opracowanie nowej konstrukcji jest bardzo skomplikowaną procedurą wymagającą połączenia wielu zazębiających się kroków projektowych połączonych z przesłankami technologicznymi wybranej metody wytwarzania. Obowiązujące trendy projektowania uwzględniają wykorzystanie symulacji komputerowej, która znajduje zastosowanie w ocenie założeń konstrukcyjnych oraz analizę numeryczną zjawisk występujących w trakcie wytwarzania. Wieloletni rozwój takiego podejścia pozwolił na stworzenie zintegrowanego systemu projektowania z ang. Integrated Computational Material Engineering (ICME). Ogólna charakterystyka metody polega na utworzeniu logicznego ciągu przyczynowo-skutkowego projektowania, doboru materiału i weryfikacji procesu wykonywania oraz eksploatacji. Takie wielowątkowe podejście pozwala na znaczące skrócenie czasu wymaganego do przygotowania produkcji funkcjonalnego prototypu, a następnie wprowadzenie go do testów przemysłowych. Niewątpliwą zaletą jest możliwość ciągłego monitorowania zmian konstrukcyjnych i technologicznych oraz ich wpływ na efekt końcowy produktu.
Źródło:
Prace Instytutu Odlewnictwa; 2016, 56, 4; 363-368
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Sand Fluidization on Structure and Properties of Aluminum Lost Foam Casting
Autorzy:
Kaliuzhnyi, P.
Powiązania:
https://bibliotekanauki.pl/articles/380477.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
lost foam casting
aluminum alloy
sand fluidization
innowacyjne technologie odlewnicze
metoda traconej piany
stop aluminium
fluidyzacja
Opis:
The article presents investigation results of the effect of sand fluidization on the structure and mechanical properties of AlSi9 aluminum alloy. Castings were made by lost foam casting process with sand fluidization in mold at the stages of their solidification and cooling. Sand fluidization was achieved by blowing sand bed with compressed air in a foundry container. The metallographic study was carrying out on samples cut from different sections of the castings. Mechanical properties were determined on specimens made from cast samples. Microstructural analysis showed that sand fluidization increases the cooling rate, as a result, the main microstructural components of the alloy – SDAS, eutectic silicon and needles of the rich-iron phase – decrease. Moreover, in different sections of the casting structure is more uniform. With an increasing the air flow rate, a greater refinement of the structure is observed. Through the use of sand fluidization, the mechanical properties of LFC aluminum alloys increase to the level of gravity die castings.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 122-126
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation and Casting Process of Aluminum Alloy Multi-Way Valve Body with Various Gating Systems
Autorzy:
Rong, L.
Lunjun, C.
Ming, S.
Qi, Z.
Yong, L.
Heng, W.
Powiązania:
https://bibliotekanauki.pl/articles/381887.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting process
aluminum alloy
valve body
gating system
simulation analysis
proces odlewniczy
stop aluminium
korpus zaworu
układ wlewowy
analiza symulacji
Opis:
In order to study the effects of various gating systems on the casting of a complex aluminum alloyed multi-way valve body, both software simulation analysis and optimization were carried out. Following, the aluminum alloyed multi-way valve body was cast to check the pouring of the aluminum alloy valve body. The computer simulation results demonstrated that compared to the single side casting mode, the casting method of both sides of the gating system would reduce the filling of the external gas, while the air contact time would be lower. Adversely, due to the pouring on both sides, the melt cannot reach at the same time, leading to the liquid metal speed into the cavity to differ, which affected the liquid metal filling stability. The riser unreasonable setting led to the solidification time extension, resulting in a high amount of casting defects during solidification. Also, both gating systems led the entire casting inconsequential solidification. To overcome the latter problems, a straight gate was set at the middle pouring and the horizontal gate diversion occurred on both sides of pouring, which could provide better casting results for the aluminum alloyed multi-valve body.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 84-94
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Impact Strength of AE-type Alloys High Pressure Die Castings
Autorzy:
Braszczyńska-Malik, K.
Malik, M. A.
Powiązania:
https://bibliotekanauki.pl/articles/947603.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AE-type alloy
aluminum
rare earth elements
high pressure die casting
impact strength
magnesium alloy
stop typu AE
stop magnezu
aluminium
pierwiastki ziem rzadkich
odlewanie ciśnieniowe
udarność
Opis:
The results of the Charpy impact test of AE-type magnesium alloys produced by the high pressure die casting method are presented. Three alloys with different weight fractions of rare earth elements (RE; e.g. 1, 3 and 5 wt%) and the same mass fraction of aluminium (5 wt%) were prepared. The casts were fabricated using a typical cold chamber high pressure die casting machine with a 3.8 MN locking force. Microstructural analyses were performed by means of a scanning electron microscope (SEM). The impact strength (IS) was determined using a Charpy V hammer with an impact energy equal to 150 J. The microstructure of the experimental alloys consisted of an [alpha]-Mg solid solution and Al11RE3, Al10Ce2Mn7 and Al2RE intermetallic compounds. The obtained results show the significant influence of the rare earth elements to aluminium ratio on the impact strength of the investigated materials. Lower the RE/Al ratio in the chemical composition of the alloy results in a higher impact strength of the material.
Źródło:
Archives of Foundry Engineering; 2020, 20, 3; 5-8
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Using of Technology Semisolid Squeeze Casting by Different Initial States of Material
Autorzy:
Martinec, D.
Pastirčák, R.
Kantoríková, E.
Powiązania:
https://bibliotekanauki.pl/articles/379567.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
solidification process
squeeze casting
aluminium alloy
crystallisation under pressures
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
proces krzepnięcia
wyciskanie
stop aluminium
krystalizacja pod ciśnieniem
Opis:
The paper deals with the effect of heating of various prepared batch materials into semisolid state with subsequent solidification of the cast under pressure. The investigated material was a subeutectic aluminium alloy AlSi7Mg0.3. The heating temperature to the semisolid was chosen at 50% liquid phase. The used material was prepared in a variety of ways: heat treatment, inoculation and by squeeze casting. Also the influence of the initial state of material on inheritance of mechanical properties and microstructure was observed. The pressure was 100 MPa. Effect on the resulting casting structure, alpha phase distribution and eutectic silicon was observed. By using semisolid squeeze casting process the mechanical properties and microstructures of the casts has changed. The final microstructure of the casts is very similar to the microstructure that can be reached by technology of thixocasting. The mechanical properties by using semisolid squeeze casting has been increased except the heat treated material.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 117-121
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Characterization of the Bonding Zone in a ZE41/AlSi12 Joint Fabricated by Liquid- Solid Compound Casting
Autorzy:
Mola, R.
Bucki, T.
Powiązania:
https://bibliotekanauki.pl/articles/381097.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
compound casting process
magnesium alloy
aluminum alloy
bonding zone
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
proces odlewania
stop magnezu
stop aluminium
strefa złącza
Opis:
The study involved using the liquid-solid compound casting process to fabricate a lightweight ZE41/AlSi12 bimetallic material. ZE41 melt heated to 660 °C was poured onto a solid AlSi12 insert placed in a steel mold. The mold with the insert inside was preheated to 300 °C. The microstructure of the bonding zone between the alloys was examined using optical microscopy and scanning electron microscopy. The chemical composition was determined through linear and point analyses with an energy-dispersive X-ray spectroscope (EDS). The bonding zone between the magnesium and aluminum alloys was about 250 μm thick. The results indicate that the microstructure of the bonding zone changes throughout its thickness. The structural constituents of the bonding zone are: a thin layer of a solid solution of Al and Zn in Mg and particles of Mg-Zn-RE intermetallic phases (adjacent to the ZE41 alloy), a eutectic region (Mg17(Al,Zn)12 intermetallic phase and a solid solution of Al and Zn in Mg), a thin region containing fine, white particles, probably Al-RE intermetallic phases, a region with Mg2Si particles distributed over the eutectic matrix, and a region with Mg2Si particles distributed over the Mg-Al intermetallic phases matrix (adjacent to the AlSi12 alloy). The microstructural analysis performed in the length direction reveals that, for the process parameters tested, the bonding zone forming between the alloys was continuous. Low porosity was observed locally near the ZE41 alloy. The shear strength of the AZ91/AlSi17 joint varied from 51.3 to 56.1 MPa.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 203-208
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Aluminum Alloy Development for Wheel Production by Low Pressure Die Casting with New Generation Computational Materials Engineering Approaches
Autorzy:
Yağcı, T.
Cöcen, Ü.
Çulha, O.
Powiązania:
https://bibliotekanauki.pl/articles/2079795.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
foundry industry
wheels
low pressure casting
materials engineering
mechanical properties
microstructural design
stop aluminium
przemysł odlewniczy
koła
odlewanie niskociśnieniowe
inżynieria materiałowa
właściwości mechaniczne
projektowanie mikrostrukturalne
Opis:
Computational Materials Engineering (CME) is a high technological approach used to design and develop new materials including the physical, thermal and mechanical properties by combining materials models at multiple techniques. With the recent advances in technology, the importance of microstructural design in CME environments and the contribution that such an approach can make in the estimation of material properties in simulations are frequently discussed in scientific, academic, and industrial platforms. Determination of the raw material characteristics that can be modeled in a virtual environment at an atomic scale by means of simulation programs plays a big role in combining experimental and virtual worlds and creating digital twins of the production chain and the products. In this study, a new generation, alternative and effective approach that could be used to the development of Al-Si based wheel casting alloys is proposed. This approach is based on the procedure of optimizing the physical and thermodynamic alloy properties developed in a computer environment with the CME technique before the casting phase. This article demonstrates the applicability of this approach in alloy development studies to produce Al-Si alloy wheels using the low pressure die casting (LPDC) method. With this study, an alternative and economical way is presented to the alloy development studies by trial and error in the aluminum casting industry. In other respects, since the study is directly related to the automotive industry, the reduction in fuel consumption in vehicles is an expected effect, as the new alloy aims to reduce the weight of the wheels. In addition to conserving energy, reducing carbon emissions also highlights the environmental aspects of this study.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 35-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys
Autorzy:
Kozana, J.
Piękoś, M.
Maj, M.
Garbacz-Klempka, A.
Żak, P. L.
Powiązania:
https://bibliotekanauki.pl/articles/1840820.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting of non-ferrous metals
aluminum alloys
ternary Al-Cu-Si alloy
mechanical properties
microstructure
thermo-calc
odlewanie metali nieżelaznych
stopy aluminium
stop trójskładnikowy Al-Cu-Si
właściwości mechaniczne
mikrostruktura
Opis:
As part of the studies conducted in the field of broadly understood casting of non-ferrous metals, selected results on the impact of variable additions of copper and silicon in aluminium were presented. A series of melts was carried out with copper content kept constant at a level of 2% (1st stage) and 4% (2nd stage) and variable contents of silicon introduced into aluminium. The crystallization characteristics of the examined alloys and the percentage of structural constituents at ambient temperature were obtained by modelling the thermodynamic parameters of individual phases with the CALPHAD method. The microstructure of the obtained alloys was examined and microhardness was measured by the Vickers-Hanemann method. The alloy properties were assessed based on the results of mechanical tests, including ultimate tensile strength (UTS), hardness (BHN) and elongation (E). The machinability of the tested alloys was analyzed in a machinability test carried out by the Keep-Bauer method, which consisted in drilling with a constant feed force. The obtained results clearly indicate changes in the images of microstructure, such as the reduction in grain size, solution hardening and precipitation hardening. The changes in the microstructure are also reflected in the results of mechanical properties testing, causing an increase in strength and hardness, and plasticity variations in the range of 4 ÷ 16%, mainly due to the introduced additions of copper and silicon. The process of alloy strengthening is also visible in the results of machinability tests. The plotted curves showing the depth of the hole as a function of time and the images of chips produced during the test indicate an improvement in the wear resistance obtained for the tested group of aluminium alloys with the additions of copper and silicon.
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 145-153
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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