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Tytuł:
Attempts to Prepare Precision Composite Castings by Sintering Al2O3/AlSi11 Using Underpressure
Autorzy:
Szymański, P.
Gawdzińska, K.
Nagolska, D.
Powiązania:
https://bibliotekanauki.pl/articles/381239.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
composites
rapid prototyping
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
kompozyty
prototypy
Opis:
This article presents the preparation of composite casts made using the technology of precise casting by the method of melted models. The composite was reinforced with the ceramic sinter from Al2O3 particle shaped in a printed polystyrene female mould, which was fired together with precured ceramics. The resulting ceramic preform, after being saturated with paraffin and after the filling system is installed, was filled with liquid moulding sand and fired together with the mould. The reinforcement was saturated by means of the counter-pressure exerting action on the metal column, being a resultant of pressures inside and outside the chamber. The preliminary assessment showed no apparent defects in the shape of the cast. The casting was measured and the figures were compared with the dimensions of the matrix in which the reinforcing preform was made, the preform after firing and after saturation with paraffin. The results were presented in a table and dimensional deviations were determined. The composite casting was subjected to metallographic tests, which excluded any porous defects or damage to the reinforcement. It can therefore be said that, according to the predictions resulting from the previous calculations, the pressure values used allowed for complete filling of the reinforcement capillaries. The proposed method is therefore suitable for the preparation of precision composite castings with complex shapes.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 49-54
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The silumin coat structure on alloy ductile iron
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/383363.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
żeliwo sferoidalne
silumin
innovative casting technologies
dip coats
alloy ductile iron
Opis:
The work presents the research results of the silumin coat structure applied on the carbidic alloy ductile iron with the metal matrix: pearlitic, bainitic and martensitic. The coats were made in the AlSi5 silumin bath at the temperature tk = 750±5ºC. The holding time of cast iron element in the bath was \tau = 180s. Irrespective of the kind of tested ductile iron the obtained coat consisted of three layers with a different phase composition. The first layer from the cast iron ground “g1” is built from Fe4CSi carbide which contains selected alloy additives of the cast iron. On it the second layer “g1” crystallizes. It consists of the AlFeSi inter-metallic phase which can appear in its pure form or contain a small quantity of the alloy additives of the cast iron. The last external part of the layer “g2” mainly consists of the hypo-eutectic phases of silumin. The AlFeSi inter-metallic phases in the form of free precipitations with a lamellar or faceted morphology can also appear there. These phases also can contain a small quantity of the alloy additives of the cast iron. More than that, in all the layers of the coat there are graphite precipitations. The phenomenon of graphite movement to the coat is caused by intensive dissolving of the cast iron element surface by the aluminum of the silumin bath.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1; 119-124
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of microwaves for binder content assessment in moulding sands
Autorzy:
Nowak, D.
Powiązania:
https://bibliotekanauki.pl/articles/380212.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
masa formierska
spoiwo
mikrofale
innovative foundry technologies
moulding sand
binder
microwaves
Opis:
The paper presents results of preliminary examinations on possibility of determining binder content in traditional moulding sands with the microwave method. The presented measurements were carried-out using a special stand, the so-called slot line. Binder content in the sandmix was determined by measurements of absorption damping Ad and insertion losses IL of electromagnetic wave. One of main advantages of the suggested new method of binder content measurement is short measuring time.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 83-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Comprehensive Assessment of Polymeric Materials for Foundry Tooling Used in Microwave Field
Kompleksowa ocena materiałów polimerowych na oprzyrządowanie odlewnicze stosowane w polu mikrofalowym
Autorzy:
Stachowicz, M.
Opyd, B.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/355413.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
microwaves
abrasive wear resistance
foundry tooling
innowacyjne technologie odlewnicze
mikrofale
odporność na ścieranie
oprzyrządowanie odlewnicze
Opis:
The paper presents a research on abrasion resistance of selected construction materials designed for foundry tooling applied in the innovative microwave heating process of moulding and core sands. One of the main selection criteria of the materials for foundry tooling, in particular for models, moulding boards, moulding boxes and core boxes, is their good abrasive wear resistance. Usability of the selected polymeric materials, designed for foundry tooling used in electromagnetic field, is decided also by other evaluation criteria determined in the examinations, like thermal resistance and electrical properties. Abrasion resistance of the selected materials was determined for three grades of the moulding sand matrixes. Combined analysis of the determined abrasion resistance, considering also electrical properties and thermal resistance of the foundry tooling materials, characterising their usability for microwave heating of moulding and core sands, will make possible their systemising with respect to effectiveness and efficiency of the heating process, taking under consideration durability of such foundry tooling to be used in industrial conditions.
W pracy zaprezentowano wyniki badań odporności na ścieranie wybranych materiałów konstrukcyjnych przeznaczonych do budowy oprzyrządowania odlewniczego przewidywanego do zastosowania w innowacyjnym procesie nagrzewania mikrofalowego mas formierskich i rdzeniowych. Jednym z głównych kryteriów doboru materiałów na elementy oprzyrządowania odlewniczego, w szczególności: modele, płyty podmodelowe, skrzynki formierskie i rdzennice, jest ich dobra odporność na zużycie ścierne. O przydatności wybranych materiałów polimerowych, przewidzianych do budowy oprzyrządowania stosowanego w polu elektromagnetycznym, decydują również, określone w badaniach, inne kryteria oceny, do których należą: odporność termiczna oraz właściwości elektryczne. Badania odporności na zużycie ścierne, wybranych materiałów oprzyrządowania, określono dla trzech różnych gatunków osnowy mas (ścierniwa). Analiza wyników oznaczenia odporności na ścieranie, powiązana z właściwościami elektrycznymi oraz odpornością termiczną materiałów oprzyrządowania, charakteryzujących ich przydatność w mikrofalowym nagrzewaniu mas formierskich i rdzeniowych, umożliwi ich usystematyzowanie pod względem skuteczności i efektywności procesu nagrzewania z jednoczesnym uwzględnieniem trwałości takiego oprzyrządowania odlewniczego dla zastosowania w warunkach przemysłowych.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 1; 335-339
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New look at the process of reclamation of moulding sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Hosadyna, M.
Powiązania:
https://bibliotekanauki.pl/articles/380262.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
masa formierska
innovative foundry materials
innovative foundry technologies
moulding sand
reclaim
ester hardener
Opis:
This paper presents a new perspective on the issue of reclamation of moulding and core sands. Taking as a premise that the reclamation process must remain on the surface of grains some not separated binding materials rests, it should be chosen the proper moulding sand's composition that will be least harmful for the reclaim quality. There are two different moulding and core sands taken into examinations. The researches prove that a small correction of their compositions (hardener type) improves the quality of the received reclaims. Carried out in this article studies have shown that such an approach to the problem of reclamation of the moulding and core sands is needed and reasonable.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Casting routes for porous metals production
Autorzy:
Lichý, P.
Bednarova, V.
Elbel, T.
Powiązania:
https://bibliotekanauki.pl/articles/382433.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
rozwój produktu
pianka metalowa
innovative foundry technologies
innovative foundry material
product development
metal foams
Opis:
The last decade has seen growing interest in professional public about applications of porous metallic materials. Porous metals represent a new type of materials with low densities, large specific surface, and novel physical and mechanical properties, characterized by low density and large specific surface. They are very suitable for specific applications due to good combination of physical and mechanical properties such as high specific strength and high energy absorption capability. Since the discovery of metal foams have been developed many methods and techniques of production in liquid, solid and gas phases. Condition for the use of metal foams - advanced materials with unique usability features, are inexpensive ways to manage their production. Mastering of production of metallic foams with defined structure and properties using gravity casting into sand or metallic foundry moulds will contribute to an expansion of the assortment produced in foundries by completely new type of material, which has unique service properties thanks to its structure, and which fulfils the current demanding ecological requirements. The aim of research conducted at the department of metallurgy and foundry of VSB-Technical University Ostrava is to verify the possibilities of production of metallic foams by conventional foundry processes, to study the process conditions and physical and mechanical properties of metal foam produced. Two procedures are used to create porous metal structures: Infiltration of liquid metal into the mold cavity filled with precursors or preforms and two stage investment casting.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of reclamability of molding sands with new inorganic binders
Autorzy:
Izdebska-Szanda, I.
Baliński, A.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/382753.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
spoiwo nieorganiczne
wytrzymałość
innovative foundry material
innovative foundry technologies
inorganic binders
reclamation
reclamability
strength
Opis:
One of the purposes of the application of chemically modified inorganic binders is to improve knocking out properties and the related reclamability with previously used in foundry inorganic binder (water glass), which allowing the use of ecological binders for casting nonferrous metals. Good knocking out properties of the sands is directly related to the waste sands reclamability, which is a necessary condition of effective waste management. Reclamation of moulding and core sands is a fundamental and effective way to manage waste on site at the foundry, in accordance with the Environmental Guidelines. Therefore, studies of reclamation of waste moulding and core sands with new types of inorganic binders (developed within the framework of the project) were carried out. These studies allowed to determine the degree of recovery of useful, material, what the reclaimed sand is, and the degree of its use in the production process. The article presents these results of investigation. They are a part of broader research programme executed under the project POIG.01.01.02-00-015/09 'Advanced materials and technologies'.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 35-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Rapid Prototyping Technology Using for Casting Process of Mini Turbine Runner
Autorzy:
Hościło, B
Kaczyński, R.
Skorulski, G.
Powiązania:
https://bibliotekanauki.pl/articles/383216.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
rapid prototyping
ceramic moulds
miniturbine runner
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
formy ceramiczne
Opis:
The previous mini-hydrogenator rotors’ prototypes were made of ABS thermoplastic material with use of fused deposition modelling (FDM). However, there is a need for such rotors made of metallic materials with higher strength. In paper three dimensional printing (3DP) as rapid prototyping technology, was presented, to execute a shell mould of rotor prototype. In initial phase, the moulds were prepared which allow to cast a simple geometric solid with different alloys, for comparative reasons. The form of rotor and testing cast moulds were designed using universal CAD environment and printed composite using material zp151 (Calcium sulfate hemihydrate) with a binder zb63 (2- pyrrolidone) for preparation of colourful presentation models or casting models. The suitability of technology usage with alloys of copper , aluminium and zinc, was analyzed. The strength of the mould during casting, a material resistant to high temperature, the quality of received casting and its surface roughness were assumed as the comparative parameters which characterized method.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 83-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Tendency of Moulding Sands to Generate Core Cracks
Autorzy:
Grabarczyk, A.
Dobosz, S. M.
Kusiński, J.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380432.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
moulding sand
binder
elasticity
cracking
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
masa formierska
spoiwo
Opis:
The constant growth of foundry modernization, mechanization and automation is followed with growing requirements for the quality and parameters of both moulding and core sands. Due to this changes it is necessary to widen the requirements for the parameters used for their quality evaluation by widening the testing of the moulding and core sands with the measurement of their resistance to mechanical deformation (further called elasticity). Following article covers measurements of this parameter in chosen moulding and core sands with different types of binders. It focuses on the differences in elasticity, bending strength and type of bond destruction (adhesive/cohesive) between different mixtures, and its connection to the applied bonding agent. Moulding and cores sands on which the most focus is placed on are primarily the self-hardening moulding sands with organic and inorganic binders, belonging to the group of universal applications (used as both moulding and core sands) and mixtures used in cold-box technology.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 157-161
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Nowe żywice furfurylowe bardziej przyjazne dla środowiska
New Furfuryl Resins More Environmentally Friendly
Autorzy:
Holtzer, M.
Kmita, A.
Roczniak, A.
Powiązania:
https://bibliotekanauki.pl/articles/383314.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne materiały
technologie odlewnicze
żywice furfurylowe
ochrona środowiska
innovative materials
foundry technologies
furfuryl resin
environmental protection
Opis:
Coraz ostrzejsze przepisy w zakresie ochrony środowiska wymuszają na producentach materiałów dla przemysłu odlewniczego opracowywanie nowych produktów, bardziej przyjaznych dla środowiska. Jednym z takich produktów są żywice furfurylowe, które obecnie mają największy udział w grupie mas no-bake. Wprowadzone w ostatnich latach w UE przepisy dotyczące ograniczenia zawartości wolnego alkoholu furfurylowego (< 25%) w żywicach oraz naciski w kierunku redukcji emisji SO2, formaldehydu, fenolu, benzenu i toluenu, jak również związków z grupy WWA, szczególnie na stanowiskach pracy spowodowały pojawienie się na rynku nowej generacji żywic furfurylowch oraz katalizatorów (o zmniejszonej zawartości siarki lub bezsiarkowych). W artykule dokonano analizy wpływu tych nowych produktów stosowanych w technologii mas z żywicami furfurylowymi na środowisko i warunki pracy.
More and more strict regulations, concerning the environment protection, force the producers of materials for foundry industry to develop new products, more friendly for the environment. One of such products are furfuryl resins, which currently have the largest share within the group of no-bake moulding sands. Regulations introduced in the last years in the European Union concerning limitations of a free furfuryl alcohol content (< 25%) in resins as well as pressures to reduce SO2, formaldehyde, phenol, benzene, toluene and compounds from the PAHs group emissions, especially at work stands, caused an appearance of the new generation of furfuryl resins and catalysts (of a decreased sulphur content or even sulphur-free). The analysis of the influence of these new products, applied in the moulding sands with furfuryl resins technology, on the environment and work conditions was performed in the hereby paper.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4 spec.; 47-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The structure of the silumin coat on alloy cast steels
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382899.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
powłoka zanurzeniowa
staliwo stopowe
silumin
innovative casting technologies
dip coating
alloy cast steel
Opis:
The work presents the analysis results of the structure of the coat obtained by dipping in silumin AlSi5 of two grades of alloy cast steel: GX6CrNiTi18-10 (LH18N9T) and GX39Cr13 (LH14). The temperature of the silumin bath was 750-5 C, and the hold-up time of the cast steel element [...] = 180 s. The absolute thickness of the coat obtained in the given conditions was g = 104 [...] on cast steel GX6CrNiTi18-10 and g = 132 [...] on GX39Cr13. The obtained coat consisted of three layers of different phase structure. The first layer from the base [...] was constructed of the phase AlFe including Si and alloy additives of the tested cast steel grades: Cr and Ni (GX6CrNiTi18-10) and Cr (GX39Cr13). The second layer [...] of intermetallic phases AlFe which also contains Si and Cr crystallizes on it. The last, external layer 'g2' of the coat consists of the silumin containing the intermetallic phases AlFeSi which additionally can contain alloy additives of the cast steel. It was shown that there were no carbides on the coat of the tested cast steels which are the component of their microstructure, as it took place in the case of the coat on the high speed steels.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 215-220
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microsegregation in nodular cast iron with carbides
Autorzy:
Pietrowski, S.
Gumienny, G.
Powiązania:
https://bibliotekanauki.pl/articles/380448.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
żeliwo sferoidalne
węgliki
mikrosegregacja
innovative foundry technologies
innovative foundry materials
nodular cast iron
carbides
microsegregation
Opis:
In this paper results of microsegregation in the newly developed nodular cast iron with carbides are presented. To investigate the pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The distribution of linear elements on the eutectic cell radius was examined. To investigate the microsegregation pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The linear distribution of elements on the eutectic cell radius was examined. Testing of the chemical composition of cast iron metal matrix components, including carbides were carried out. The change of graphitizing and anti-graphitizing element concentrations within eutectic cell was determined. It was found, that in cast iron containing Mo carbides crystallizing after austenite + graphite eutectic are Si enriched.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 127-134
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Dielectric Properties of High-Silica Sand at 2.45 GHz
Autorzy:
Opyd, B
Nowak, D.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/382869.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
microwaves
moulding sand
high-silica sand
innowacyjne technologie odlewnicze
mikrofale
masa formierska
piasek kwarcowy
Opis:
In the paper, presented are measurements of permittivity (εr) and dielectric loss factor (tgδ) of high-silica moulding sand, determined at 2.45 GHz by perturbation method on a stand of waveguide resonance cavity. Determined were electrical properties of the main component of moulding sands, i.e. high-silica base, critical for their heating kinetics. The measurements were carried-out for six kinds of high-silica sand with diverse grain size distribution. Analysis of the results indicates that both permittivity and loss tangent values are similar for all kinds of high-silica moulding sand. Irrespective of their grain size analysis, neither of the examined sandmixes shows susceptibility to action of 2.45 GHz microwave field. The presented results make a ground for developing a mathematical model of microwave heating of technological systems composed of moulding sand and foundry tooling.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 136-139
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Integration of Virtual Engineering and Additive Manufacturing for Rapid Prototyping of Precision Castings
Autorzy:
Krutiš, V.
Šprta, P.
Kaňa, V.
Zadera, A.
Cileček, J.
Powiązania:
https://bibliotekanauki.pl/articles/1837786.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
product development
innovative foundry technologies
virtual engineering
rapid prototyping
rozwój produktu
innowacyjne technologie odlewnicze
inżynieria wirtualna
prototyp
Opis:
The present paper is concerned with the practical interconnection between virtual engineering tools and additive model manufacturing technologies and the subsequent production of a ceramic shell by rapid prototyping with the use of Cyclone technology to produce the aluminium casting prototype. Prototypes were developed as part of the student formula project, where several parts originally produced by machining were replaced by castings. The techniques of topological optimization and the combination with the tools of the numerical simulation were used to optimise the virtual prototype before a real production of the first prototype. 3D printing of wax pattern ensured direct and fast assembly of the cluster without any additional operations and troubles during dewaxing. The shell was manufactured in 6 hours thanks to a system of quick-drying of individual layers of ceramic shell. It has been verified that the right combination of individual virtual tools with the rapid prototyping can shorten the development time and delivery of the first prototypes from a few months to a few weeks.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 51-55
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Chemical Composition of the Matrix on AlSi/SiCp+Cp Composite Structure
Autorzy:
Dolata, A. J.
Dyzia, M.
Powiązania:
https://bibliotekanauki.pl/articles/380736.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative materials
castings defects
aluminium composite structure
innowacyjne technologie odlewnicze
materiały innowacyjne
wady odlewów
Opis:
The casting processes using mechanical stirring of composite suspension are considered for the most economical methods for manufacturing of metal matrix composites in the application and industrial practice. The most common problems during the composite suspensions production include: weak wetting between liquid Al alloy and ceramic particles and gassing of composite mixtures resulting with introducing the particles into aluminium alloy and long-term stirring process. The agglomerates and clusters of particles created among others as an effect of gas blisters absorption on the surface of ceramics causes discontinuity of composite structure and thereby they reduce properties of final products. The porosity has disadvantageous effect on mechanical properties of products, it reduces the corrosion and wear resistance, particularly under technically dry friction conditions. Therefore, to produced the casts composite possessed optimal properties, it is necessary their minimal porosity. To obtaining a good high-quality castings, the proper selection of components, particularly the chemical composition of the Al matrix and the kind of reinforcement are necessary. In this paper, the effect of chemical composition of the matrix on AlSi/SiCp+Cp composite structure were presented.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 135-138
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Integration of Virtual Engineering and Additive Manufacturing for Rapid Prototyping of Precision Castings
Autorzy:
Krutiš, V.
Šprta, P.
Kaňa, V.
Zadera, A.
Cileček, J.
Powiązania:
https://bibliotekanauki.pl/articles/1837847.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
product development
innovative foundry technologies
virtual engineering
rapid prototyping
rozwój produktu
innowacyjne technologie odlewnicze
inżynieria wirtualna
prototyp
Opis:
The present paper is concerned with the practical interconnection between virtual engineering tools and additive model manufacturing technologies and the subsequent production of a ceramic shell by rapid prototyping with the use of Cyclone technology to produce the aluminium casting prototype. Prototypes were developed as part of the student formula project, where several parts originally produced by machining were replaced by castings. The techniques of topological optimization and the combination with the tools of the numerical simulation were used to optimise the virtual prototype before a real production of the first prototype. 3D printing of wax pattern ensured direct and fast assembly of the cluster without any additional operations and troubles during dewaxing. The shell was manufactured in 6 hours thanks to a system of quick-drying of individual layers of ceramic shell. It has been verified that the right combination of individual virtual tools with the rapid prototyping can shorten the development time and delivery of the first prototypes from a few months to a few weeks.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 37-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Aluminium Alloys Smelting in Shaft- Reverberatory Furnaces in a Liquid Bath Mode
Autorzy:
Grachev, V.
Powiązania:
https://bibliotekanauki.pl/articles/382712.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
heat treatment
aluminum alloys
smelting
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
obróbka cieplna
stopy aluminium
wytapianie
Opis:
The aim of research was creation of a furnace for aluminum alloys smelting “in a liquid bath” in order to reduce metal loss. In the paper, the author demonstrates the results of research on smelting of aluminum alloys in a shaft-reverberatory furnace designed by the author. It has been shown that smelting aluminum alloy in a liquid bath was able to significantly reduce aluminum loss and that shaft-reverberatory design provided high efficiency and productivity along with lower energy costs. Ensuring continuous operation of the liquid bath and superheating chamber, which tapped alloy with the required texture, was achieved by means of the optimal design of partition between them. The optimum section of the connecting channels between the liquid bath of smelting and the superheating chamber has been theoretically substantiated and experimentally confirmed. The author proposed a workable shaft-reverberatory furnace for aluminum alloys smelting, providing solid charge melting in a liquid bath.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 183-189
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the Selected Factors on the Ceramic Moulds Permeability Determined by the New Method
Autorzy:
Kolczyk, J.
Zych, J.
Jamrozowicz, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/382719.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
investment casting technology
permeability
ceramic moulds
innowacyjne technologie odlewnicze
materiały odlewnicze
technologia odlewania
przepuszczalność
formy ceramiczne
Opis:
Ceramic moulds in the investment casting technology are made by depositing on the wax pattern subsequent layers of a liquid ceramic mass together with a granular matrix. A quality of castings depends on building of individual layers. The results of the ceramic moulds permeability obtained by means of the newly developed measuring method are presented in the hereby paper. Due to the applied solution it is possible to perform measurements also for the first layers which have the decisive influence on a permeability of the whole multilayer ceramic mould. Investigations of the influence of the matrix grain size and annealing temperature on the permeability of ceramic moulds were carried out.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Crystallization Process of Intensive Cooled AlSi20CuNiCoMg Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Dębowska, K.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/379541.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
casting die cooling
water mist
silumin
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
odlewanie kokilowe
mgła wodna
Opis:
The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of multicomponent synthetic hypereutectic alloy AlSi20CuNiCoMg. The study was conducted for unmodified silumin on the research station allowing the cooling of the special permanent sampler using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of multicomponent alloy. The study demonstrated that the use of mold cooled with water mist stream allows in wide range to form the microstructure of hypereutectic multicomponent silumin. It leads to higher homogeneity of microstructure and refinement of crystallizing phases of casting.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 137-144
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Microstructure and Properties of the Bimetallic AZ91/AlSi17 Joint Produced by Compound Casting
Autorzy:
Mola, R.
Bucki, T.
Powiązania:
https://bibliotekanauki.pl/articles/381472.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
casting process
microstructure
mechanical properties
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
proces odlewania
mikrostruktura
właściwości mechaniczne
Opis:
Bimetallic AZ91/AlSi17 samples were produced by compound casting. The casting process involved pouring the AZ91 magnesium alloy heated to 650ºC onto a solid AlSi17 aluminum alloy insert placed in a steel mould. Prior to casting, the mould with the insert inside was heated to about 370ºC. The bonding zone formed between AZ91 and AlSi17 had a thickness of about 200 μm; it was characterized by a non-homogeneous microstructure. Two different areas were distinguished in this zone: the area adjacent to the AZ91 and the area close to the AlSi17. In the area closest to the AZ91 alloy, a eutectic composed of an Mg17Al12 intermetallic phase and a solid solution of Al in Mg was observed. In bonding zone at a certain distance from the AZ91 alloy an Mg2Si phase co-occurred with the eutectic. In the area adjacent to the AlSi17 alloy, the structure consisted of Al3Mg2, Mg17Al12 and Mg2Si. The fine Mg2Si phase particles were distributed over the entire Mg-Al intermetallic phase matrix. The microhardness of the bonding zone was much higher than those of the materials joined; the microhardness values were in the range 203-298 HV. The shear strength of the AZ91/AlSi17 joint varied from 32.5 to 36 MPa.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 71-76
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Defects in Castings Cast by Rheocasting Method SEED
Autorzy:
Bryksi Stunova, B.
Bryksi, V.
Powiązania:
https://bibliotekanauki.pl/articles/381889.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
innovative foundry technologies
innovative foundry materials
rheocasting
casting defects
simulation
krzepnięcie
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
wady odlewów
symulacja
Opis:
The paper analyses specific defects of castings produced by semi-solid casting process, especially rheocasting method SEED, which uses mechanical swirling for reaching proper structure in semisolid state with high content of solid fraction. Heat treated alloy AlSi7Mg0.3 was applied for producing an Engine Bracket casting part. For observing structure, metallographic observation by light and SEM microscopy was used. To analyse the process, software ProCAST was used to simulate the movements in shot chamber and filling of the mold.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 15-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Electrical Properties of Materials on Effectiveness of Heating Their Systems in Microwave Field
Autorzy:
Stachowicz, M.
Opyd, B
Granat, K.
Markuszewska, K.
Powiązania:
https://bibliotekanauki.pl/articles/381305.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technologies
microwaves
moulding sands
foundry instrumentation
electrical properties
innowacyjne technologie odlewnicze
mikrofale
masa formierskia
właściwości elektryczne
Opis:
In the paper presented are results of a research on influence of electrical and physico-chemical properties of materials being parts of multicomponent and multimaterial systems used in foundry practice on efficiency and effectiveness of microwave heating. Effectiveness of the process was evaluated on the grounds of analysis of interaction between selected parameters of permittivity and loss factor, as well as collective index of energy absorbed, reflected and transmitted by these materials. In the examinations used was a stand of wave guide resonance cavity for determining electrical properties and a stand of microwave slot line for determining balance of microwave power emitted into selected materials. The examinations have brought closer the possibility of forecasting the behaviour of multimaterial systems like e.g. model, moulding sand or moulding box in microwave field on the grounds of various electrical and physico-chemical properties. On the grounds of analysis of the results, possible was selecting a group of materials designed for building foundry instrumentation to be effectively used in electromagnetic field.
Źródło:
Archives of Foundry Engineering; 2014, 14, 2; 111-114
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Measurement of Electrical Properties as Effectiveness Appraisal of Microwave Absorption by Moulding and Core Sands Subject to Microwave Utilization
Pomiar właściwości elektrycznych jako ocena skuteczności pochłaniania mikrofal przez masy formierskie i rdzeniowe poddawane procesowi mikrofalowej utylizacji
Autorzy:
Nowak, D.
Granat, K.
Opyd, B
Powiązania:
https://bibliotekanauki.pl/articles/355128.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
microwaves
utilization
permittivity
loss tangent
innowacyjne technologie odlewnicze
mikrofale
utylizacja
przenikalność elektryczna
tangens kąta stratności
Opis:
Within the research, carried-out were examinations of foundry rejects in form of waste moulding and core sands in order to determine effectiveness of the microwave utilization process. Presented are measurements of permittivity and loss tangent that determine behaviour of materials in electromagnetic field. Measurements were performed on a stand of waveguide resonance cavity that permits precise determination of the above-mentioned parameters with the perturbation method. Examination results of five waste moulding sands confirm that effectiveness of microwave utilization depends on electrical properties of the sandmixes (permittivity and loss tangent).
W pracy podjęto badania odpadów odlewniczych w postaci zużytych mas formierskich i rdzeniowych w celu określenia skuteczności procesu mikrofalowej utylizacji. Przedstawiono wyniki pomiarów przenikałności elektrycznej oraz tangensa kąta stratności. które określają zachowanie materiałów w polu elektromagnetycznym. Pomiary przeprowadzono na stanowisku falowodowej wnęki rezonansowej, która umożliwia precyzyjne wyznaczenie metodą perturbacyjną wymienionych parametrów. Badania pięciu zużytych mas formierskich i rdzeniowych potwierdzają, iż skuteczność mikrofalowej utylizacji jest zależna od ich właściwości elektrycznych (przenikalności elektrycznej oraz tangensa kąta stratności).
Źródło:
Archives of Metallurgy and Materials; 2014, 59, 2; 713-716
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Reclamation of self-setting mixtures with olivine bound with alkaline resols
Autorzy:
Jelínek, P.
Duda, J.
Mikšovský, F.
Beňo, J.
Powiązania:
https://bibliotekanauki.pl/articles/382404.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
właściwości mechaniczne
regeneracja
innovative foundry technologies
innovative foundry material
mechanical properties
self setting mixtures
alkaline resols
reclamation
Opis:
For the reasons of environmental problems connected with the use of furan binders the attention is increasingly paid to self-setting mixtures with alkali resols. A resol binder stabilized with KOH, NaOH is hardened by liquid esters with the formation of alkaline salts. The increase of their concentration affects the shortening of the mixture bench life, it decreases strength, abrasive wear of moulds and cores is growing, and it results in uneconomical dilution of the reclaim with expensive new base sand. Length of life (bench life) of mixtures plays an important role just in manufacture of huge and voluminous moulds and cores in self-setting mixtures. This contribution aims at analyzing the function of reactive alkaline salts in the reclaim, it monitors consequences of its thermal exposure on properties of self-setting mixtures, and it deals with development of methods evaluating its qualities.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 47-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Characteristic of Cast Zn-Al-Cu Alloy Microstructure after Modification
Autorzy:
Krupińska, B.
Krupiński, M.
Rdzawski, Z.
Labisz, K.
Król, M.
Powiązania:
https://bibliotekanauki.pl/articles/379655.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative cast materials
innovative cast technologies
metallography
modification
cast zinc alloys
microstructure
nowoczesne materiały odlewnicze
innowacyjne technologie odlewnicze
metalografia
modyfikacja
mikrostruktura
stop cynku
Opis:
Cast zinc alloys have similar properties to aluminium alloys. The differences are due to the lower melting point and higher density. Zinc has a density of 7.14 g/cm3, a melting point of 419.5°C and the boiling temperature of 906º C. In the temperature range from 150 to 200°C, zinc has good susceptibility to plastic deformation. It is also resistant to atmospheric factor influence, but is not resistant to acids. The main use of zinc alloy, is the production of thin-walled casts that require high precision. Zinc alloys are also used for die casting moulds, housings and covers as well as a variety of devices that are used in the precision industry, electrical engineering, automotive and construction industry. Properly performed chemical modification leads to improve of properties of the produced castings. Therefore it is very important to know how the cast structure with the change of the chemical composition by adding metallic modifiers to the liquid metal. In this work there was studied the effect of chemical modification of cast zinc alloy on the properties and microstructure of the alloys before and after modification. Modified alloys were prepared by adding modifiers in the range of 0.1% to 1% in form of Ti- Sr and B as aluminium master alloy and then cast into the metal moulds. Next the thermo-derivative analysis was performed of the modified Zn-Al-Cu alloy, the microstructure investigation was carried out using light microscopy and scanning electron microscopy with EDS X-ray microanalysis usage as well as hardness was measured of the modified Zn-Al-C alloys.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4 spec.; 77-82
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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