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Tytuł:
Aluminum Alloy Development for Wheel Production by Low Pressure Die Casting with New Generation Computational Materials Engineering Approaches
Autorzy:
Yağcı, T.
Cöcen, Ü.
Çulha, O.
Powiązania:
https://bibliotekanauki.pl/articles/2079795.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
foundry industry
wheels
low pressure casting
materials engineering
mechanical properties
microstructural design
stop aluminium
przemysł odlewniczy
koła
odlewanie niskociśnieniowe
inżynieria materiałowa
właściwości mechaniczne
projektowanie mikrostrukturalne
Opis:
Computational Materials Engineering (CME) is a high technological approach used to design and develop new materials including the physical, thermal and mechanical properties by combining materials models at multiple techniques. With the recent advances in technology, the importance of microstructural design in CME environments and the contribution that such an approach can make in the estimation of material properties in simulations are frequently discussed in scientific, academic, and industrial platforms. Determination of the raw material characteristics that can be modeled in a virtual environment at an atomic scale by means of simulation programs plays a big role in combining experimental and virtual worlds and creating digital twins of the production chain and the products. In this study, a new generation, alternative and effective approach that could be used to the development of Al-Si based wheel casting alloys is proposed. This approach is based on the procedure of optimizing the physical and thermodynamic alloy properties developed in a computer environment with the CME technique before the casting phase. This article demonstrates the applicability of this approach in alloy development studies to produce Al-Si alloy wheels using the low pressure die casting (LPDC) method. With this study, an alternative and economical way is presented to the alloy development studies by trial and error in the aluminum casting industry. In other respects, since the study is directly related to the automotive industry, the reduction in fuel consumption in vehicles is an expected effect, as the new alloy aims to reduce the weight of the wheels. In addition to conserving energy, reducing carbon emissions also highlights the environmental aspects of this study.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 35-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of Si morphology in AlSi21CuNiMg cast alloy using col our and deep etching
Autorzy:
Tillová, Eva
Chalupová, Mária
Kuchariková, Lenka
Bonek, Mirosław
Uhríčik, Milan
Pastierovičová, Lucia
Powiązania:
https://bibliotekanauki.pl/articles/2204522.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si cast alloy
primary silicon
deep etching
morphology
krzem pierwotny
głębokie trawienie
morfologia
odlewnicze stopy Al-Si
silumin
odlewniczy stop aluminium z krzemem
alpaks
odlewnicze stopy aluminium Al-Si
Opis:
The effect of possible modification and refining effect of Al-Cu-P-based pre-alloy combined with Fe on the microstructure and the silicon morphology change in hypereutectic Al-Si cast alloy was studied. The samples in the as-cast state were observed by optical and scanning electron microscopy with energy-dispersive X-ray spectroscopy. The 3D morphology of both primary and eutectic silicon was observed by using colour and deep etching in detail. The results showed that the AlCu19P1.4 pre-alloy (1.07 wt.%) combined with the addition of Fe (0.02 wt.%) has a significant effect on the change of the amount, size and morphology of primary Si. This is significantly refined and changes the shape from a coarse irregular star-shaped, polyhedral, or plate-like shape to a fine polyhedral shape. The average size of the primary Si is reduced by about of 78 % from 135 μm to 28 μm and the number of primary Si particles increased from 7.4 to 237. No change in the morphology of the eutectic Si was observed; a refinement of the structure from a coarse needle/plate-like to a fine plate-like structure was seen. The depth etching method using HCl was very effective in the study of the 3D silicon morphology observed, which could be observed in detail without the presence of artefacts.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2023, 71, 2; art. no. e144618
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
High temperature brittleness of cast alloys
Kruchość wysokotemperaturowa stopów odlewniczych
Autorzy:
Telejko, I.
Adrian, H.
Guzik, B.
Powiązania:
https://bibliotekanauki.pl/articles/350902.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
kruchość wysokotemperaturowa
kruchość
stop odlewniczy
high temperature brittleness
hot tearing
shrinkage brittleness
mushy state
Opis:
Over-all mechanical properties of alloys are extremely low at the last stage of solidification where alloy exists at brittle temperature range (BTR). When the solidification process is completed a sudden and marked change in strength and ductility of metal is observed. It means that as long as liquid phase is present, metal will fail in a brittle manner. There are known different theories of brittleness of alloys in existence of liquid phase. The idea involved by authors of the paper is as follows: three major factors caused by presence of liquid may be taken into account: - decreasing the energy needed for crack nucleation, - increasing atomic diffusional flux out of the crack tip, - creating a path for abnormally quick diffusion of atoms from the crack tip.
Własności mechaniczne stopów są bardzo niskie w ostatnim stadium krzepnięcia, w którym stop wykazuje kruchość wysokotemperaturową. Przy końcu procesu krzepnięcia obserwuje się nagłą zmianę wytrzymałości i plastyczności metalu. Dopóki występuje faza ciekła metal ulega zniszczeniu w sposób kruchy. Przyczyna tego mogą być trzy główne czynniki związane z obecnością fazy ciekłej: a) spadek energii potrzebnej do zarodkowania pęknięcia, b) wzrost strumienia dyfuzji atomów od wierzchołka pękniecia, c) utworzenie ścieżki do anomalnie szybkiej dyfuzji atomów od wierzchołka pękniecia.
Źródło:
Archives of Metallurgy and Materials; 2013, 58, 1; 83-87
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Technologia wytapianych modeli w zastosowaniu dla stopów miedzi
Investment Casting Technology Applied to Copper Alloys
Autorzy:
Rzadkosz, S.
Kranc, M.
Garbacz-Klempka, A.
Kozana, J.
Piękoś, M.
Powiązania:
https://bibliotekanauki.pl/articles/381118.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
metalografia
wada odlewu
technologia wytapianych modeli
stop miedzi
innovative foundry material
innovative foundry technology
metallography
casting defect
investment casting technology
copper alloy
Opis:
Technologia wytapianych modeli należy do najstarszych technologii odlewniczych. Historycznie służyła do odlewania narzędzi, broni i ozdób. Model wykonany z wosku pszczelego oblepiano gliną suszono i wypalano. Otrzymywano odlewy o dużej gładkości powierzchni, dokładności i precyzji wykonania ornamentu. Metodą tą odlewano niewielkie kilkugramowe odlewy jak i wielkogabarytowe pomniki. Współcześnie ta technologia jest wykorzystywana w wielu ważnych gałęziach produkcji zarówno artystycznej, jak i przemysłowej. Szczególnie w przemyśle zbrojeniowym, lotniczym, motoryzacyjnym, energetycznym, budowlanym, a nawet kosmicznym. W pracy przedstawiono wyniki badań i eksperymentów, prowadzonych w zakresie technologii odlewnictwa miedzi i stopów miedzi z zastosowaniem metody wytapianych modeli, zarówno w aspekcie historycznym, jak i współczesnej praktyki przemysłowej. Przykładowo przedstawiono analizę wybranych elementów dawnych technologii, form i odlewów wytworzonych w epoce brązu oraz wyniki badań dotyczące aktualnie produkowanych odlewów dla branży energetycznej. Jakość odlewów została oceniona na podstawie przeprowadzonych badań z zakresu mikrostruktury, składu chemicznego, przewodności elektrycznej i zawartości tlenu.
Investment casting technology belongs to the oldest casting techniques. Historically, it was used for casting tools, weapons and ornaments. A model, made from beeswax, was covered in loam, dried and fired. The casts obtained were characterised by high surface smoothness, accuracy and precision of its ornaments. This method was used for relatively small casts as well as for big monuments. Nowadays, this technology is used in many fields of manufacturing, both artistic and industrial, especially in ornaments, aviation, automotive, power, construction and even space industry. This work presents the results of research and experiments conducted in the field of casting technology of copper and copper alloys, applying the investment casting method, both in its historical aspect and modern industrial practice. An exemplary analysis was presented of the chosen elements of the old technologies, moulds and casts, as well as the results of casts made currently for the power industry. The casts quality was evaluated based on the research of their microstructure, chemical composition, electrical conductivity and oxygen content.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 143-148
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation and Casting Process of Aluminum Alloy Multi-Way Valve Body with Various Gating Systems
Autorzy:
Rong, L.
Lunjun, C.
Ming, S.
Qi, Z.
Yong, L.
Heng, W.
Powiązania:
https://bibliotekanauki.pl/articles/381887.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting process
aluminum alloy
valve body
gating system
simulation analysis
proces odlewniczy
stop aluminium
korpus zaworu
układ wlewowy
analiza symulacji
Opis:
In order to study the effects of various gating systems on the casting of a complex aluminum alloyed multi-way valve body, both software simulation analysis and optimization were carried out. Following, the aluminum alloyed multi-way valve body was cast to check the pouring of the aluminum alloy valve body. The computer simulation results demonstrated that compared to the single side casting mode, the casting method of both sides of the gating system would reduce the filling of the external gas, while the air contact time would be lower. Adversely, due to the pouring on both sides, the melt cannot reach at the same time, leading to the liquid metal speed into the cavity to differ, which affected the liquid metal filling stability. The riser unreasonable setting led to the solidification time extension, resulting in a high amount of casting defects during solidification. Also, both gating systems led the entire casting inconsequential solidification. To overcome the latter problems, a straight gate was set at the middle pouring and the horizontal gate diversion occurred on both sides of pouring, which could provide better casting results for the aluminum alloyed multi-valve body.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 84-94
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of two-stage isothermal annealing on microstructure CuAl10Fe5Ni5 bronze with additions of Si, Cr, Mo, W and C
Autorzy:
Pisarek, B. P.
Powiązania:
https://bibliotekanauki.pl/articles/380284.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
technological properties
bronze alloy
TTT curve
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości technologiczne
stop brązu
Opis:
The aim of this study was to investigate the effect of a two-step isothermal annealing respectively at 1000 ˚C for 30 min, then at the range of 900÷450 ˚C increments 50 ˚C on the microstructure CuAl10 Ni5Fe5 bronze with additions of Si, Cr, Mo, W and C, cast into sand moulds. The study concerned the newly developed species, bronze, aluminium-iron-nickel with additions of Si, Cr, Mo, W and C. In order to determine the time and temperature for the characteristic of phase transitions that occur during heat treatment of the test method was used thermal and derivation analysis (TDA). The study was conducted on cylindrical test castings cast in the mould of moulding sand. It was affirmed that one the method TDA can appoint characteristic for phase transformations points about co-ordinates: τ (s), t (˚C), and to plot out curves TTT for the studied bronze with their use. It was also found that there is a five isothermal annealing temperature ranges significantly altering the microstructure of examined bronze.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 187-194
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of the Influence of Additions on the Formation of Microstructure of Al-Zn-Mg-Cu Alloys
Autorzy:
Pisarek, B. P.
Czekaj, E.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381528.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
Al-Zn-Mg-Cu alloy
TDA method
hardness HB
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
stop Al-Zn-Mg-Cu
metoda ATD
Opis:
The article presents the investigations of 7xxx aluminium alloys performed by the method of thermal and derivational analysis. The studies made it possible to identify the effect of the changes in the Cu concentration, the total Zn and Mg weight concentrations and the Zn/Mg weight concentration ratio on their crystallization process: the cooling as well as the kinetics and dynamics of the thermal process of cooling and crystallization. Metallographic studies were performed on the microstructure of the examined alloys and their HB hardness was measured. The evaluation of the changes was presented in reference to the model alloys EN AW-7003 and EN AW-7010, whose microstructure under the conditions of thermodynamic equilibrium are described by the phase diagrams: Al-Zn-Mg and Al-Zn-Mg-Cu. The performed investigations confirmed that the hardness HB of the examined alloys is mainly determined by the reinforcement of the matrix αAl by the introduced alloy additions and the presence of phases Θ(Al2Cu) and S(Al2CuMg) rich in copper, as well as η(MgZn2), in the examined alloys' microstructure. The increase of the amount of intermetallic phases precipitated in the microstructure of the examined alloys is caused, beside Cu, by the characteristic change of Zn wt. concentration and Mg. It was proposed that the process of one-stage thermal treatment of the examined alloys be introduced at a temperature of up to tJ-20 °C, which will prevent the exceedance of the solidus temperature.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 39-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Chosen Aspects of Quality Defects of ”Alphin” Inserts in Combustions Pistons
Autorzy:
Piątkowski, J.
Kamiński, P.
Powiązania:
https://bibliotekanauki.pl/articles/381700.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si casting alloy
quality defect
alphin inserts
motor piston
stop odlewniczy Al-Si
wada jakości
tłok silnikowy
Opis:
The chosen, typical causes of quality defects of cast-iron „alphin” rings embedded in aluminum cast are being presented in this paper. Diffusive joint of those inserts with the pistons casts is being used, due to extreme work conditions of destructive influence of the fuel mix and variable thermo-mechanical loads, which reign in the combustion motor working chamber.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 61-64
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Study of Phase Transformations of AlSi9Cu3 Alloy by DSC Method
Autorzy:
Piątkowski, J.
Przeliorz, R.
Gontarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/380349.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si cast alloy
differential scanning calorimetry
thermal analysis
phase transformation
enthalpy
stop odlewniczy Al-Si
skaningowa kalorymetria różnicowa
analiza termiczna
przemiana fazowa
entalpia
Opis:
With the use of differential scanning calorimetry (DSC), the characteristic temperatures and enthalpy of phase transformations were defined for commercial AlSi9Cu3 cast alloy (EN AC-46000) that is being used for example for pressurized castings for automotive industry. During the heating with the speed of 10ºC∙min-1 two endothermic effects has been observed. The first appears at the temperature between 495 ºC and 534 ºC, and the other between 555 ºC and 631 ºC. With these reactions the phase transformation enthalpy comes up as +6 J g-1 and +327 J g-1. During the cooling with the same speed, three endothermic reactions were observed at the temperatures between 584 ºC and 471 ºC. The total enthalpy of the transitions is – 348 J g-1. Complimentary to the calorimetric research, the structural tests (SEM and EDX) were conducted on light microscope Reichert and on scanning microscope Hitachi S-4200. As it comes out of that, there are dendrites in the structure of α(Al) solution, as well as the eutectic (β) silicon crystals, and two types of eutectic mixture: double eutectic α(Al)+β(Si) and compound eutectic α+Al2Cu+β.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 109-112
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Typical Quality Defects of the „Alphin” Inserts in Engine Pistons
Autorzy:
Piątkowski, J.
Kamiński, P.
Powiązania:
https://bibliotekanauki.pl/articles/380070.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si cast alloy
alphin inserts
engine piston
5M why method
5 Why Method
quality defect
stop odlewniczy Al-Si
tłok silnikowy
metoda 5M why
metoda 5 why
wada jakości
Opis:
In the dissertation, the 5M Method, is being presented, of typical causes and consequences of quality defects of cast-iron inserts „alphin” embedded in aluminum cast. The diffusive connection of those rings, with pistons casts is being used, because of the extreme conditions in which they need to operate in, which are of high temperature and variable thermo-mechanical burden, which are in the working chamber of combustion engine.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2 spec.; 65-68
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Production of Plaster Molds with Patternless Process Technology
Autorzy:
Pastirčák, R.
Sládek, A.
Kucharčíková, E.
Powiązania:
https://bibliotekanauki.pl/articles/379940.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
automation in foundry
robotics in foundry
Patternless process technology
plaster thermomold
aluminium alloy
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
automatyka w odlewnictwie
robotyka w odlewnictwie
technologia Patternless
stop aluminium
Opis:
The work deals with technology Patternless process that combines 3 manufacturing process mold by using rapid prototyping technology, conventional sand formation and 3D milling. It's unconventional technology that has been developed to produce large-sized and heavy duty castings weighing up to several tons. It is used mainly in prototype and small batch production, because eliminating production of models. The work deals with the production of blocks for making molds of gypsum and gypsum drying process technology Thermomold. Into blocks, where were made cavities by milling were casted test castings from AlSi10MgMn alloy by gravity casting. At machining of the mold cavity was varied feed rate of tool of cemented carbide. Evaluated was the surface roughness of test castings, that was to 5 micrometers with feed from 900 to 1300 mm/min. The dimensional accuracy of castings was high at feed rate of 1000 and 1500 mm/min did not exceed 0.025 mm.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 91-94
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Characterization of the Bonding Zone in a ZE41/AlSi12 Joint Fabricated by Liquid- Solid Compound Casting
Autorzy:
Mola, R.
Bucki, T.
Powiązania:
https://bibliotekanauki.pl/articles/381097.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
compound casting process
magnesium alloy
aluminum alloy
bonding zone
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
proces odlewania
stop magnezu
stop aluminium
strefa złącza
Opis:
The study involved using the liquid-solid compound casting process to fabricate a lightweight ZE41/AlSi12 bimetallic material. ZE41 melt heated to 660 °C was poured onto a solid AlSi12 insert placed in a steel mold. The mold with the insert inside was preheated to 300 °C. The microstructure of the bonding zone between the alloys was examined using optical microscopy and scanning electron microscopy. The chemical composition was determined through linear and point analyses with an energy-dispersive X-ray spectroscope (EDS). The bonding zone between the magnesium and aluminum alloys was about 250 μm thick. The results indicate that the microstructure of the bonding zone changes throughout its thickness. The structural constituents of the bonding zone are: a thin layer of a solid solution of Al and Zn in Mg and particles of Mg-Zn-RE intermetallic phases (adjacent to the ZE41 alloy), a eutectic region (Mg17(Al,Zn)12 intermetallic phase and a solid solution of Al and Zn in Mg), a thin region containing fine, white particles, probably Al-RE intermetallic phases, a region with Mg2Si particles distributed over the eutectic matrix, and a region with Mg2Si particles distributed over the Mg-Al intermetallic phases matrix (adjacent to the AlSi12 alloy). The microstructural analysis performed in the length direction reveals that, for the process parameters tested, the bonding zone forming between the alloys was continuous. Low porosity was observed locally near the ZE41 alloy. The shear strength of the AZ91/AlSi17 joint varied from 51.3 to 56.1 MPa.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 203-208
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical Analysis of Casting Process of the Diesel Engine Compressor Rotor
Autorzy:
Kowalski, P.
Wańczyk, K.
Małysza, M.
Gil, A.
Powiązania:
https://bibliotekanauki.pl/articles/382921.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
pressure over vacuum
casting process
computer simulation
aluminium alloy
proces odlewniczy
symulacja komputerowa
stop aluminium
Opis:
Application of simulation analysis has become increasingly inseparable part of the design process of casting technology. The possibility of a virtual observation of the temperature distribution, heat transfer between the liquid metal and the mould, evaluation of the nature of the liquid metal flow are values that are impossible to monitor during real-time production. Through the computer simulations, there is a possibility of a preliminary assessment of the phenomenon without the need for expensive and time consuming trials. On the example of the diesel engine compressor rotor the process of preparation of foundry technology, simulation analysis, the visualization of filling of the mold cavity and solidification of the liquid metal was presented. The casting was performed on the VC3000D INDUTHERM furnace that uses the phenomenon of POV (Pressure over Vacuum).
Źródło:
Archives of Foundry Engineering; 2015, 15, 2 spec.; 51-54
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the Home Scrap Content on the Service Life of Equipment Used in High Pressure Die Casting of AZ91 Alloy
Autorzy:
Konopka, Z.
Łągiewka, M.
Zyska, A.
Powiązania:
https://bibliotekanauki.pl/articles/383091.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
automation of casting process
mechanization of casting process
guard of environment
casthouse rigging
magnesium alloy
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
automatyzacja procesu odlewniczego
mechanizacja procesu odlewniczego
ochrona środowiska
stop magnezu
Opis:
The results of estimation of home scrap addition in charge influence on durability and wear of casting instrumentation life in the high-pressure casting technology using the hot chamber machine of alloy of AZ91 are presented. The wear of the following elements of the casting instrumentation so-called "casting set" as: syphon, plunger, sliding-rings, nozzle and injection moulding nozzle was estimated. A wear was estimated quantitative by registering the number of mould injections for different charges to the moment of element damage supervision. A damage had to be at such level that liquidated an element from further exploitation and necessary was an exchange on new or regeneration. In a final result allowed it the detailed determination of durability of the applied rigging elements in dependence on the type of the applied type of melt. It is noticed, that together with the increase of home-scrap participation in the charge wear of pressure machine instrumentation elements increases.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 173-176
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badania nad doborem parametrów obróbki cieplnej warstw powierzchniowych odlewniczych stopów aluminium odkształconych metodą PWPP
Research on the Selection of Parameters of Heat Treatment of the Surface Layers of Aluminum Cast Alloys Deformed by PWPP Method
Autorzy:
Knych, T.
Uliasz, P.
Wiecheć, J.
Powiązania:
https://bibliotekanauki.pl/articles/381279.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewniczy stop aluminium
obróbka cieplna
metoda PWPP
aluminium casting alloy
heat treatment
PWPP method
Opis:
Stopy typu Al-Si-Mg o zawartości krzemu w przedziale 4 do 24 % mas. (siluminy) należą do jednych z najbardziej rozpowszechnionych tworzyw wykorzystywanych w odlewnictwie metali nieżelaznych. Ich wielka popularność spowodowana jest zestawem własności w postaci między innymi niskiej gęstości czy wysokich własności mechanicznych oraz własności odlewniczych. Z drugiej jednak strony charakterystyka procesu technologicznego wykorzystującego tę grupę materiałów sprzyja pojawianiu się w nich porowatości i rzadzizn, które mogą stać się źródłem pęknięć. Metodą umożliwiającą eliminację negatywnych skutków tej grupy defektów jest Powierzchniowa Wysokotemperaturowa Przeróbka Plastyczna (PWPP). Modyfikacja warstwy wierzchniej odlewu za pomocą tego typu obróbki jest szczególnie pożądana w elementach konstrukcyjnych dla przemysłu transportowego, elektromaszynowego czy w budownictwie. Zastosowania te wymagają od odlewów spójnej, pozbawionej nieciągłości struktury warstwy wierzchniej oraz zwiększonych własności mechanicznych. Jednym ze sposobów polepszenia tych drugich jest obróbka cieplna, polegająca na przesycaniu i sztucznym starzeniu. W pracy przedstawiono badania nad doborem optymalnych parametrów obróbki cieplnej w postaci czasu i temperatury starzenia sztucznego dla stopu AlSi7Mg0,3 po procesie PWPP.
Al-Si-Mg cast alloys with a silicon content in the range of 4 to 24 % by weight (silumins) are among the most common materials used in the casting of non-ferrous metals. Their popularity is due to a large set of properties, inter alia, low density or high mechanical properties and casting properties. On the other hand, that uses characteristics of the technological process of this group of materials in the emergence of their porosity and microshrinkage which can be a source of cracks. The method allows the elimination of the negative effects of this group of defects is Surface High-Temperature Plastic Processing (PWPP method). Modification of the surface layer of the cast with this type of treatment is particularly desirable for the structural components of the transport industry, electrical engineering or in the building industry. These applications require a coherent castings, devoid of discontinuity of the surface layer of the structure and increased mechanical properties. One way to improve on the second properties is heat treatment, which consists of oversaturation and artificial aging. The paper presents research on the selection of optimal parameters of heat treatment time and temperature for the AlSi7Mg0,3 alloy after PWPP method.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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