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Wyświetlanie 1-15 z 67
Tytuł:
Analiza procesu zalewania i krzepnięcia odlewów ze staliwa stopowego przeznaczonego do pracy w niskich temperaturach
Analysis of the pouring and solidification process of alloyed steel castings for low - temperature performance
Autorzy:
Gwiżdż, A.
Pirowski, Z.
Pysz, S.
Żuczek, R.
Dworak, P.
Powiązania:
https://bibliotekanauki.pl/articles/391755.pdf
Data publikacji:
2009
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
symulacja
proces zalewania
krzepnięcie
porowatość
wady odlewów
simulation
pouring process
solidification
porosity
casting defects
Opis:
Przedstawiona praca stanowiła część badań przemysłowych (stosowanych) wykonywanych w ramach projektu celowego ROW-II-403/2008 realizowanego w MAGNUS-NORD Sp z o.o w Toruniu. Przeprowadzono symulację zalewania i krzepnięcia dwóch dużych odlewów staliwnych o masie: I - około 200 kg i II - około 700 kg, wg dotychczas stosowanej technologii. Po analizie wyników symulacji zaproponowano zmiany w technologii odlewania. Po wprowadzeniu zmian w technologii, ponownie przeprowadzono symulację komputerową. Analiza jej wyników wykazała zdecydowaną poprawę warunków krzepnięcia i wyeliminowanie powstających porowatości i jam skurczowych.
The study forms a part of the program of applied industrial research executed under Target Project No. ROW-II-403/2008 at MAGNUS-NORD Sp z o.o in Toruń. Pouring and solidification of two large steel castings weighing 200 kg (casting I) and 700 kg (casting II) was simulated, basing on the casting manufacturing technology used up to now. Detailed analysis of the results of simulation resulted in changes proposed and introduced to the so far used manufacturing technology. After the said changes had been introduced, the simulation of the casting process was done once again. The analysis of the obtained results indicated a substantial improvement in the solidification conditions and effectively eliminated the porosities and shrinkage cavities.
Źródło:
Prace Instytutu Odlewnictwa; 2009, 49, 1; 43-52
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Defects in Castings Cast by Rheocasting Method SEED
Autorzy:
Bryksi Stunova, B.
Bryksi, V.
Powiązania:
https://bibliotekanauki.pl/articles/381889.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
innovative foundry technologies
innovative foundry materials
rheocasting
casting defects
simulation
krzepnięcie
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
wady odlewów
symulacja
Opis:
The paper analyses specific defects of castings produced by semi-solid casting process, especially rheocasting method SEED, which uses mechanical swirling for reaching proper structure in semisolid state with high content of solid fraction. Heat treated alloy AlSi7Mg0.3 was applied for producing an Engine Bracket casting part. For observing structure, metallographic observation by light and SEM microscopy was used. To analyse the process, software ProCAST was used to simulate the movements in shot chamber and filling of the mold.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 15-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Temperature and Velocity Fields During Filling of Continuous Casting Mould
Autorzy:
Sowa, L.
Skrzypczak, T.
Kwiatoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/379679.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
continuous casting
numerical simulation
molten metal flow
krzepnięcie
odlewanie
symulacja numeryczna
Opis:
In this paper, the mathematical model and numerical simulations of the molten steel flow by the submerged entry nozzle and the filling process of the continuous casting mould cavity are presented. In the mathematical model, the temperature fields were obtained by solving the energy equation, while the velocity fields were calculated by solving the momentum equations and the continuity equation. These equations contain the turbulent viscosity which is found by solving two additional transport equations for the turbulent kinetic energy and its rate of dissipation. In the numerical simulations, coupling of the thermal and fluid flow phenomena by changes in the thermophysical parameters of alloy depending on the temperature has been taken into consideration. This problem (2D) was solved by using the finite element method. Numerical simulations of filling the continuous casting mould cavity were performed for two variants of liquid metal pouring. The effect of the cases of pouring the continuous casting mould on the velocity fields and the solid phase growth kinetics in the process of filling the continuous casting mould was evaluated as these magnitudes have an influence on the high quality of the continuous cast steel slab.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 115-118
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analytic-numerical method of determining the freezing front location
Autorzy:
Grzymkowski, R.
Hetmaniok, E.
Pleszczyński, M.
Powiązania:
https://bibliotekanauki.pl/articles/381964.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
information technology
foundry industry
one-phase Stefan problem
moving boundary problem
proces krzepnięcia
technologia informacyjna
przemysł odlewniczy
jednofazowy problem Stefana
problem brzegowy
Opis:
Mathematical modeling of thermal processes combined with the reversible phase transitions of type: solid phase – liquid phase leads to formulation of the parabolic boundary problems with the moving boundary. Solution of such defined problem requires, most often, to use sophisticated numerical techniques and far advanced mathematical tools. Excellent illustration of the complexity of considered problems, as well as of the variety of approaches used for finding their solutions, gives the papers [1-4]. In the current paper, the authors present the, especially attractive from the engineer point of view, analytic-numerical method for finding the approximate solution of selected class of problems which can be reduced to the one-phase solidification problem of a plate with the unknown a priori, varying in time boundary of the region in which the solution is sought. Proposed method is based on the known formalism of initial expansion of the sought function describing the temperature field into the power series, some coefficients of which are determined with the aid of boundary conditions, and on the approximation of the function defining the location of freezing front with the broken line, parameters of which are numerically determined.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 75-80
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of Rank Controlled Differential Quadrature Method for Solving an Infinite Steel Plate Cooling Problem
Autorzy:
Żak, P. L.
Suchy, J. S.
Lelito, J.
Gracz, B.
Powiązania:
https://bibliotekanauki.pl/articles/381994.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
solidification process
exact solution
rank controlled differential quadrature
numerical modelling
technologia informatyczna
przemysł odlewniczy
proces krzepnięcia
dokładne rozwiązanie
kwadratura różniczkowa sterowanego rzędu
modelowanie numeryczne
Opis:
Rank Controlled Differential Quadrature method is a numerical method that allows to approximate the partial derivatives that appears in partial differential equations. Those equations with proper geometrical, physical, initial and boundary conditions make mathematical models of physical process. The heat transfer process is governed by Fourier–Kirchhoff equation, which is parabolic Partial Differential Equation. In this paper authors present the steel plate cooling problem. At the beginning of the process plate is heated up to 450 °C and is cooled to ambient temperature. The cooling of the plate is basic heat transfer problem. If the plates dimensions has proper proportions such problem may be described as one dimensional and solved exactly. The mathematical model and exact solution is given in the work. Authors apply the Rank Controlled Differential Quadrature to approximate derivatives in Fourier–Kirchhoff equation and in boundary conditions. After changing derivatives into quadrature formulation set of algebraic equations is obtained. Substituting thermo-physical parameters numerical model is obtained. The computer program was prepared to solve the problem numerically. Results of simulation are confronted with the exact ones. Error value at each time step as well as error value increase rate for examined numerical method is analyzed.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 201-206
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badanie kinetyki krzepnięcia i stygnięcia masy modelowej w matrycy
The study of the kinetics of solidification and cooling of pattern material in a die
Autorzy:
Stachańczyk, J.
Pabiś, R.
Powiązania:
https://bibliotekanauki.pl/articles/391512.pdf
Data publikacji:
2011
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
kinetyka krzepnięcia
masy modelowe
stygnięcie
proces technologiczny
kinetics of solidification
pattern material
cooling
technological process
Opis:
W artykule zaprezentowano opracowaną metodykę badań pozwalającą na ocenę kinetyki krzepnięcia i stygnięcia mas modelowych w formie metalowej - matrycy. Przedstawiono zastosowaną aparaturę oraz wyniki badań wytypowanych mas modelowych. Określono szybkość krzepnięcia i stygnięcia przy zmiennych parametrach przebiegu procesu technologicznego.
The article presents the developed research methodology that allows the evaluation of the kinetics of solidification and cooling of pattern material in a metal mould (die). The apparatus was described and the results of investigations carried out on selected pattern materials were presented. The solidification and cooling rate under the variable parameters of a technological process was determined.
Źródło:
Prace Instytutu Odlewnictwa; 2011, 51, 2; 45-53
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Benefit Effect of Low Addition Yttrium on the Phase αMg and eutectic αMg+γ(Mg17Al12) in AZ91 Alloy
Autorzy:
Mikusek, D.
Rapiejko, C.
Andrzejczak, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/2049625.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
magnesium alloy AZ91
yttrium
grain refining
solidification process
investment casting
Opis:
This paper presents results of a study of the effect of inoculation of yttrium on the microstructure of AZ91 alloy. The concentration of the inoculant was increased in samples in the range from 0.1% up to 0.6%. The influence of Y on the thermal effects resulting from the phase transformations occurring during the crystallisation at different inoculant concentrations were examined with the use of Derivative and Thermal Analysis (DTA). The microstructures of the samples were examined with the use of an optical microscope; and an image analysis with a statistical analysis were also carried out. Those analyses aimed at examining oh the effect of inoculation of the Y on the differences between the grain diameters of phase αMg and eutectic αMg+γ(Mg17Al12) in the prepared examined material as well as the average size of each type of grain by way of measuring their perimeters.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 1; 57-63
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Calculation of phase-change boundary position in continuous casting
Autorzy:
Ivanova, A. A.
Powiązania:
https://bibliotekanauki.pl/articles/380559.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
information technology
foundry industry
mathematical modeling
temperature distribution
Stefan condition
phase change boundary
continuous casting
krzepnięcie stopu
technologia informacyjna
przemysł odlewniczy
modelowanie matematyczne
rozkład temperatury
warunek Stefana
granica międzyfazowa
odlewanie ciągłe
Opis:
The problem of determination of the phase-change boundary position at the mathematical modeling of continuous ingot temperature field is considered. The description of the heat transfer process takes into account the dependence of the thermal physical characteristics on the temperature, so that the mathematical model is based on the nonlinear partial differential equations. The boundary position between liquid and solid phase is given by the temperatures equality condition and the Stefan condition for the two-dimensional case. The new method of calculation of the phase-change boundary position is proposed. This method based on the finite-differences with using explicit schemes and on the iteration method of solving of non-linear system equations. The proposed method of calculation is many times faster than the real time. So that it amenable to be used for model predictive control of continuous semifinished product solidification.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 57-62
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Complex Reagent Efficiency in Reduction of Copper from the Slags in Conditions of the Smelter & Refinery Plant - Głogów
Autorzy:
Wołczyński, W.
Migas, P.
Bydałek, A. W.
Najman, K.
Senderowski, C.
Kwapisiński, P.
Powiązania:
https://bibliotekanauki.pl/articles/382620.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
copper droplets
complex reagent
slag
thermo-chemical treatment
krzepnięcie
miedź
odczynniki
żużel
obróbka cieplno-chemiczna
Opis:
The copper droplets contained in the post-processing liquid slag are subjected to the treatment by the complex reagent. The complex reagent has been recently elaborated and patented in frame of the Grant No. PBS3/A5/45/2015. In particular, the complex reagent is dedicated to the post-processing slags coming from the Smelter and Refinery Plant, Głogów, as a product of the direct-to-blister technology performed in the flash furnace. The recently patented complex reagent effectively assists not only in agglomeration, and coagulation but also in the deposition of the copper droplets at the bottom of crucible / furnace as well. The treatment of the post-processing slags by the complex reagent was performed in the BOLMET S.A. Company as in the industrial conditions which were similar to those usually applied in the KGHM – Polish Copper (Smelter and Refinery Plant, Głogów). The competition between buoyancy force and gravity is studied from the viewpoint of the required deposition of coagulated copper droplets. The applied complex reagent improves sufficiently the surface free energy of the copper droplets. In the result, the mechanical equilibrium between coagulated copper droplets and surrounding liquid slag is properly modified. Finally, sufficiently large copper droplets are subjected to a settlement on the crucible / furnace bottom according to the requirements.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 86-90
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Computer Simulation of the Solidification Process Including Air Gap Formation
Autorzy:
Skrzypczak, T.
Węgrzyn-Skrzypczak, E.
Sowa, L.
Powiązania:
https://bibliotekanauki.pl/articles/383120.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
computer simulation
finite element method
multimesh approach
air gap
proces krzepnięcia
symulacja komputerowa
metoda elementów skończonych
podejście wielowymiarowe
szczelina powietrzna
Opis:
The paper presents an approach of numerical modelling of alloy solidification in permanent mold and transient heat transport between the casting and the mold in two-dimensional space. The gap of time-dependent width called "air gap", filled with heat conducting gaseous medium is included in the model. The coefficient of thermal conductivity of the gas filling the space between the casting and the mold is small enough to introduce significant thermal resistance into the heat transport process. The mathematical model of heat transport is based on the partial differential equation of heat conduction written independently for the solidifying region and the mold. Appropriate solidification model based on the latent heat of solidification is also included in the mathematical description. These equations are supplemented by appropriate initial and boundary conditions. The formation process of air gap depends on the thermal deformations of the mold and the casting. The numerical model is based on the finite element method (FEM) with independent spatial discretization of interacting regions. It results in multi-mesh problem because the considered regions are disconnected.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 147-150
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Definition of alloy substitute thermal capacity using the simple macrosegregation models
Autorzy:
Mochnacki, B.
Powiązania:
https://bibliotekanauki.pl/articles/380456.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
technologia informatyczna
przemysł odlewniczy
proces krzepnięcia
zastępcza pojemność cieplna
metody numeryczne
information technology
foundry industry
solidification process
one domain method
substitute thermal capacity
numerical methods
Opis:
Mathematical description of alloys solidification in a macro scale can be formulated using the one domain method (fixed domain approach). The energy equation corresponding to this model contains the parameter called a substitute thermal capacity (STC). The analytical form of STC results from the assumption concerning the course of the function fs = fs (T) describing the changes of solid state volumetric fraction and the temperature at the point considered. Between border temperatures Ts , Tl the function fs changes from 1 to 0. In this paper the volumetric fraction fs (more precisely fl = 1- fs) is found using the simple models of macrosegregation (the lever arm rule, the Scheil model). In this way one obtains the formulas determining the course of STC resulting from the certain physical considerations and this approach seems to be closer to the real course of thermal processes proceeding in domain of solidifying alloy.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 113-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Directional solidification of ledeburite
Autorzy:
Trepczyńska-Łent, M.
Powiązania:
https://bibliotekanauki.pl/articles/382901.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
ledeburite
directional solidification
structure
interfacial distance
proces krzepnięcia
ledeburyt
krzepnięcie kierunkowe
struktura
odległość międzyfazowa
Opis:
Directional solidification of ledeburite was realised out using a Bridgman’s device. The growth rate for movement sample v=83.3 μm/s was used. In one sample the solidification front was freezing. The value of temperature gradient in liquid at the solidification front was determined. Interfacial distance λ on the samples was measured with NIS-Elements application for image analysis.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 101-106
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Dual Phase Lag Model of Melting Process in Domain of Metal Film Subjected to an External Heat Flux
Autorzy:
Mochnacki, B.
Ciesielski, M.
Powiązania:
https://bibliotekanauki.pl/articles/382640.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theoretical basis
foundry process
solidification process
microscale heat transfer
dual phase lag model
control volume method
podstawy teoretyczne
proces odlewania
proces krzepnięcia
wymiana ciepła
model dwufazowy
Opis:
Heating process in the domain of thin metal film subjected to a strong laser pulse are discussed. The mathematical model of the process considered is based on the dual-phase-lag equation (DPLE) which results from the generalized form of the Fourier law. This approach is, first of all, used in the case of micro-scale heat transfer problems (the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered). The external heating (a laser action) is substituted by the introduction of internal heat source to the DPLE. To model the melting process in domain of pure metal (chromium) the approach basing on the artificial mushy zone introduction is used and the main goal of investigation is the verification of influence of the artificial mushy zone ‘width’ on the results of melting modeling. At the stage of numerical modeling the author’s version of the Control Volume Method is used. In the final part of the paper the examples of computations and conclusions are presented.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 85-90
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of alloying elements on solidification of primary austenite in Ni-Mn-Cu cast iron
Autorzy:
Janus, A.
Kurzawa, A.
Powiązania:
https://bibliotekanauki.pl/articles/382123.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
primary austenite
solidification process
austenitic cast iron
Ni-Mn-Cu cast iron
austenit pierwotny
proces krzepnięcia
żeliwo austenityczne
żeliwo Ni-Mn-Cu
Opis:
Within the research, determined were direction and intensity of alloying elements influence on solidification way (directional or volumetric) of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu. 50 cast shafts dia. 20 mm were analysed. Chemical composition of the alloy was as follows: 1.7 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.9 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to 0.16 % P and 0.03 to 0.04 % S. The discriminant analysis revealed that carbon influences solidification of primary austenite dendrites most intensively. It clearly increases the tendency to volumetric solidification. Influence of the other elements is much weaker. This means that the solidification way of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu does not differ from that in an unalloyed cast iron.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 93-96
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Gadolinium on the Microstructure of Magnesium Alloy AZ91
Autorzy:
Rapiejko, Cezary
Mikusek, D.
Just, P.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/1837784.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
solidification process
magnesium alloys
gadolinium
DTA process
metalografia
proces krzepnięcia
stopy magnezu
gadolin
proces DTA
Opis:
The paper presents the results of research related to the possibility of inoculation of the AZ91 magnesium alloy casted into ceramic moulds by gadolinium. Effects of gadolinium content (0.1–0.6 wt%) on microstructure of the AZ91 alloy under as-cast state were investigated. The influence of the inoculator on the formation of the microstructure investigated by means of the thermal and derivative analysis by analysing the thermal effects arising during the alloy crystallization resulting from the phases formed. The degree of fragmentation of the microstructure of the tested alloys was assessed by means of the light microscopy studies and an image analysis with statistical analysis was performed. Conducted analyses have aimed at examining on the effect of inoculation of the gadolinium on the differences between the grain diameters and average size of each type of grain by way of measuring their perimeters of all phases, preliminary αMg and eutectics αMg+γ(Mg17Al12) in the prepared examined material.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 31-36
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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