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Wyświetlanie 1-15 z 29
Tytuł:
Measurement the Thermal Profile of Steelmaking Ladle with Subsequent Evaluation the Reasons of Lining Damage
Autorzy:
Vlček, J.
Jančar, D.
Burda, J.
Klárová, M.
Velička, M.
Machovčák, P.
Powiązania:
https://bibliotekanauki.pl/articles/354815.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ladle
refractory lining
temperature
enthalpy
ladle lifetime
Opis:
Based on the operational measurement, of which content was to determine ladle thermal profile, there were analysed causes of possible damage of lining in steel ladles by steel breakout through the ladle shell. There exists connection between thermal state of ladle lining during the operation and its lifetime. There were reached to the conclusion that the cause of failure in the lining of ladle is except for high temperature of bath, also wide interval of temperature change during the tap operation, in consequence with possible insufficient pre-heating of ladle, discontinuous operation of aggregate and damage of insulating lining layer, respectively deformation of ladles shell.
Źródło:
Archives of Metallurgy and Materials; 2016, 61, 1; 279-282
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Technological Parameters of X70 Stainless Steel Ladle Refining on the Residual Content of Non-Metallic Inclusions
Autorzy:
Babanin, A.
Babanina, O.
Bilousov, V.
Komarov, B.
Pashchuk, D.
Shalapko, J.
Powiązania:
https://bibliotekanauki.pl/articles/381636.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
non-metallic inclusions
secondary refining
ladle furnace
tundish ladle
wtrącenia niemetaliczne
rafinacja wtórna
piec kadziowy
Opis:
It is demonstrated that during secondary refining at the ladle furnace the carbon content of steel and the residence time of the metal in the ladle exert a significant impact on the residual content of non-metallic inclusions (NMI) in steel. Mathematical calculations showed that the dynamic forces have minor effect on the motion of small sized NMI, making it difficult to penetrate deep into the slag.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Parameters of Argon Purging Process Through Ladle on the Phenomena Occuring in the Area of Phase Distributions: Liquid Steal-Slag
Autorzy:
Pieprzyca, J.
Merder, T.
Saternus, M.
Gryc, K.
Socha, L.
Powiązania:
https://bibliotekanauki.pl/articles/356927.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
steelmaking
ladle
slag
physical modelling
Opis:
Purging the liquid steel with inert gases is a commonly used treatment in secondary metallurgy. The main purposes for which this method is used are: homogenization of liquid steel in the entire volume of the ladle, improvement of mixing conditions, acceleration of the absorption process of alloy additives and refining of liquid steel from non-metallic inclusions. The basic processing parameters of this treatment are: gas flow rate and the level of gas dispersion in liquid steel. The level of gas dispersion depends on the design and location of the porous plug in the ladle. Therefore, these parameters have a significant impact on the phenomena occurring in the contact zone of liquid steel with slag. Their improper selection may cause secondary contamination of the bath with exogenous inclusions from the slag, or air atmosphere due to discontinuity of the slag and exposure of the excessive surface of the liquid steel free surface. The article presents the results of modelling research of the effect of liquid steel purging with inert gases on phenomena occurring in this zone. The research was carried out using the physical (water) model of steel ladle. As a modelling liquid representing slag, paraffin oil was used, taking into account the conditions of similarity with particular reference to the kinematic viscosity. The results of the conducted research were presented in the form of visualization of phenomena occurring on the surface of the model liquid free surface in the form of photographs. The work is a part of a bigger study concerning modelling of ladle processes.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 2; 653-658
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Research on Ladle Nozzle Clogging during Continuous Casting of Non-Oriented Electrical Steel with High Silicon
Autorzy:
Kong, Wei
Cang, Da-Qiang
Powiązania:
https://bibliotekanauki.pl/articles/355370.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
electrical steel
ladle nozzle
clogging
CC
Opis:
To figure out the reason causing ladle nozzle clogging during CC (continuous casting) of a non-oriented electrical steel with high silicon (or HNO for short) and get a method to address it, this paper studied the theoretical calculation of flow rates during CC, the inclusions around the slide gate where ladle nozzle clogging happened, and Ca-treatment at the end of RH for decreasing ladle clogging of the electrical steel both theoretically and practically. The results showed that: The bigger diameter of a nozzle or less nozzle clogging can guarantee an enough flow rate for reaching the target casting speed. Ladle nozzle clogging can be predicted by comparing the percentage of slide gate opening. Al2 O3 and its composite inclusions were the main reason that caused the ladle nozzle clogging of the electrical steel. Higher [Al] or TO will increase the amount of Pure Ca wires for Ca-treatment. The results of the verification tests fit the thermodynamic calculation, and Ca-treatment using pure Ca wires could prevent ladle nozzles from clogging without affecting the magnetic properties of the electrical steel.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 257-264
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimisation of the Thermal Process in Ladle Metallurgy in Terms of the Impact on Energy Consumption and the Environmental Burden During Steel Production
Autorzy:
Lampa, Martin
Mokrošová, Lenka
Powiązania:
https://bibliotekanauki.pl/articles/2174906.pdf
Data publikacji:
2022
Wydawca:
Politechnika Koszalińska. Wydawnictwo Uczelniane
Tematy:
casting ladle
ladle furnace
extra-furnace processing
lining
energy consumption
ecological burden
steel production
continuous casting
high-temperature heating
Opis:
The paper focuses on reducing the energy intensity of ladle metallurgy as part of steel production and the associated reduction of pollutant emissions. It can be achieved by optimising the thermal work of metallurgical aggregates in terms of the impact on energy consumption and the environmental burden of steel production. It is about minimising the heat loss of liquid steel in the casting ladle throughout the entire process, from the melting equipment, through the extra-furnace processing, to the continuous casting of the steel.
Źródło:
Rocznik Ochrona Środowiska; 2022, 24; 246--259
1506-218X
Pojawia się w:
Rocznik Ochrona Środowiska
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Pomiary emisyjności powierzchni zewnętrznych kadzi stalowniczych z wykorzystaniem kamery termowizyjnej
External measurements of the surface emissivity of steel ladles with using thermal imaging camera
Autorzy:
Hutny, A. M.
Wyczółkowski, R.
Warzecha, M.
Powiązania:
https://bibliotekanauki.pl/articles/182481.pdf
Data publikacji:
2015
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Metalurgii Żelaza im. Stanisława Staszica
Tematy:
kadź stalownicza
emisyjność
termowizja
ladle
emissivity
thermovision
Opis:
W artykule przedstawiono badania poświęcone pomiarom emisyjności kadzi stalowniczych. Uzyskano dane dotyczące temperatur w wybranych punktach powierzchni płaszcza analizowanych kadzi, pochodzących z pomiaru stykowego. Dla każdej kadzi zarejestrowano termogramy. Wykazano, że wartość badanego parametru zależy istotnie od stopnia pokrycia kadzi zanieczyszczeniami. Ustalono, że emisyjność powierzchni zewnętrznych badanych kadzi stalowniczych mieści się w zakresie od 0,75 do 0,92.
The article presents research performed to obtain the emission coefficient of the investigated steel ladles. The measurements were perfomed for selected points in the mantle surface of the analyzed ladle with the direct contact measurement. Thermal images were recorded for different ladles. It has been shown that the value of the examined parameter significantly depends on the degree of coverage of the ladle impurities. It was found that the emissivity of the outer surfaces of the tested steel ladles are in the range from 0.75 to 0.92.
Źródło:
Prace Instytutu Metalurgii Żelaza; 2015, T. 67, nr 4, 4; 44-49
0137-9941
Pojawia się w:
Prace Instytutu Metalurgii Żelaza
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigations of Dual Plug Argon Blowing for Efficient Mixing at Ladle Furnace Station
Autorzy:
Warzecha, Marek
Hutny, A.
Warzecha, P.
Kutyła, Z.
Merder, T.
Powiązania:
https://bibliotekanauki.pl/articles/2049728.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
steelmaking
ladle furnace
numerical modeling
physical modeling
Opis:
The article presents the results of model research concerning the change of technology of argon blowing into liquid steel at the ladle furnace, using the dual plug system. The results of numerical simulations were verified with experimental data carried out on the water model device. The verified model was used to perform numerical simulations to predict the impact of using a new gas injection technology - with different flow rates - on the time to achieve the assumed degree of metal chemical homogenization after alloy addition. Simulation results show that argon blowing metal bath in dual plug mode can effectively reduce mixing time compared to conventional technology with the same gas flow rates. Generally, the use of the dual plug system is beneficial for reducing the bath mixing time, however, the assumed optimal proportion of gas blown through individual plug should be followed. Finally, numerical predictions were used to perform experimental melt under industrial conditions. Industrial verification has clearly confirmed the validity of numerical modeling and showed that also in industrial conditions, a shorter time of chemical homogenization was obtained for the dual plug system.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 2; 561-572
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of Ladle Tilting Speed for Preventing Temperature Drops in the Die Casting Process
Autorzy:
Ando, Haru
Minamide, Daichi
Takagi, Yuto
Yano, Ken’ichi
Nakamura, Naoto
Sano, Masahiro
Aoki, Takahiro
Nemoto, Yasunori
Powiązania:
https://bibliotekanauki.pl/articles/2172385.pdf
Data publikacji:
2022
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
temperature drop
die casting
optimization
pouring
ladle tilt
Opis:
In die casting, molten metal poured into a shot sleeve is pressed into a mold by a plunger at high speed. The temperature of the metal drops significantly while it is being poured from the ladle to the shot sleeve, resulting in casting defects such as misrun flow lines. Although it is important to control the temperature at all stages of the process, a method for minimizing temperature loss has not yet been clarified to date. In this study, the cause of the temperature drop in the shot sleeve was clarified, and a method of optimizing the ladle tilting speed was proposed to prevent temperature drop. First, experiments were conducted to measure the decrease in metal temperature in the sleeve during pouring. These experiments revealed that the metal cools significantly from the moment it touches the shot sleeve. Therefore, the time from the first contact between the shot sleeve and the metal to the start of pouring was set as the objective function. A genetic algorithm was then used to derive the optimal ladle tilting speed pattern to suppress the temperature drop. This analysis confirmed that the metal was poured without flowing out or running ahead and that the immediate liquid level vibration after pouring was suppressed, thus ensuring stable pouring.
Źródło:
Journal of Casting & Materials Engineering; 2022, 6, 4; 69--75
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of High Flow Rate Gas in the Process of Argon Blowing Trough Steel
Autorzy:
Merder, T.
Pieprzyca, J.
Warzecha, M.
Warzecha, P.
Powiązania:
https://bibliotekanauki.pl/articles/351630.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ladle
high intensity gas blowing
numerical modelling
physical modelling
Opis:
The article demonstrates results of modelling research tests concerning the analysis of possibilities of blowing gas into the metal bath at high flow rates in a steel ladle with a nominal capacity of 50 Mg. Various configurations concerning of gas introduction into the steel ladle were analysed. There were considered cases of blowing into the metal bath via one, two or three purging plugs, being installed on the bottom and via additional support for blowing the gas from the top through the lance. Results obtained from the water model of the reactor were verified with the results of numerical simulations.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 2A; 905-910
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Modern Ladle Shroud on Hydrodynamic Structure in One Strand Slab Tundish
Autorzy:
Bartosiewicz, M.
Cwudziński, A.
Powiązania:
https://bibliotekanauki.pl/articles/352375.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
continuous steel casting
tundish
ladle shroud
liquid steel flow
turbulence models
Opis:
In the presented work, the numerical simulations results of the liquid steel flow in the one strand tundish were shown. Influence of the modification and immersion depth in the liquid steel of the ladle shroud and subflux turbulence controller on hydrodynamic structure of the liquid steel movement in the working space of tundish were examined. The ladle shroud shape modification consisted on the decompression and compression of the main supplying stream of the tundish. The mathematical model used in the numerical simulations through physical modeling and industrial trials were validated. The numerical simulation results (using four variants of the modified ladle shroud immersion depth in the liquid steel) in the isothermal conditions using laboratory experiments on the water model were verified. Whereas, the numerical simulation results (using one of the tundish research variant) for non-isothermal were compared with the results from the industrial measurements. Three turbulence models: Realizable k-ε, RNG k-ε and SST k-ω were used in the computer calculations (performed via the Ansys-Fluent computer program). In order to obtain the actual view of the liquid steel flow hydrodynamic structure in the examined tundish for the two mathematical models using different turbulence models, which were most similar to the laboratory experiments and industrial measurements, the numerical simulations were performed in the non-isothermal conditions. The application in the computer calculations of the SST k-ω turbulence model caused the smallest differences between the numerical simulations, laboratory experiments and industrial measurements. Performed tests showed that ladle shroud can be used as a flow control device and the modified ladle shroud immersion at a depth of 0.1 m in the liquid steel caused the shortest range of the transition zone among the tested cases.
Źródło:
Archives of Metallurgy and Materials; 2020, 65, 1; 27-37
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Physical Modelling of Degassing Process by Blowing of Inert Gas
Autorzy:
Michalek, K.
Tkadlečková, M.
Socha, L.
Gryc, K.
Saternus, M.
Pieprzyca, J.
Merder, T.
Powiązania:
https://bibliotekanauki.pl/articles/351001.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
physical modelling
refining ladle
inert gas blowing
degassing process
impeller
Opis:
This paper deals with the possibilities of using physical modelling to study the degassing of metal melt during its treatment in the refining ladle. The method of inert gas blowing, so-called refining gas, presents the most common operational technology for the elimination of impurities from molten metal, e.g. for decreasing or removing the hydrogen content from liquid aluminium. This refining process presents the system of gas-liquid and its efficiency depends on the creation of fine bubbles with a high interphase surface, uniform distribution, long period of its effect in the melt, and mostly on the uniform arrangement of bubbles into the whole volume of the refining ladle. Physical modelling represents the basic method of modelling and it makes it possible to obtain information about the course of refining processes. On the basis of obtained results, it is possible to predict the behaviour of the real system during different changes in the process. The experimental part focuses on the evaluation of methodical laboratory experiments aimed at the proposal and testing of the developed methods of degassing during physical modelling. The results obtained on the basis of laboratory experiments realized on the specific physical model were discussed.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 2; 987-992
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Life Prediction Mechanism of Ladle Composite Structure Body Based on Simulation Technology
Autorzy:
Li, Gongfa
Jiang, Du
Sun, Ying
Jiang, Guozhang
Tao, Bo
Powiązania:
https://bibliotekanauki.pl/articles/353596.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ladle life prediction
initiative maintenance
crack propagation
thermal shock method
Opis:
Ladle plays an important role in the metallurgical industry whose maintenance directly affects the production efficiency of enterprises. In view of the problems such as low maintenance efficiency and untimely maintenance in the current ladle passive maintenance scheme, the life prediction mechanism for ladle composite structures is established which bases on the stress analysis of steel shell and ladle lining in the production process, combining conventional fatigue analysis and extended fracture theory. The mechanism is accurate and effective according to the simulation results. Through which, the useful life of steel shell can be accurately predicted by detecting the crack length of it. Due to the large number of factors affecting the life of the lining of the ladle, it is difficult to accurately predict the life of the ladle lining, so a forecasting mean based on the thermal shock method is proposed to predict the service life of the ladle lining in this paper. The life prediction mechanism can provide data support and theoretical guidance for the active maintenance of the ladle, which is the prerequisite for scientifically formulating ladle initiative maintenance program.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 4; 1555-1562
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal Mechanical Stress Analysis of Ladle Lining with Integral Brick Joint
Autorzy:
Chang, W.
Li, G.
Kong, J.
Sun, Y.
Jiang, G.
Liu, H.
Powiązania:
https://bibliotekanauki.pl/articles/354915.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ladle
heat transfer model
lining
expansion joint
thermal mechanical stress
Opis:
Based on the theory of heat transfer, the influence of expansion joints on the temperature and stress distribution of ladle lining is discussed. In view of the current expansion joint, the mathematical model of heat transfer and the three dimensional finite element model of ladle lining brick are established. By analyzing the temperature and stress distribution of ladle lining brick when the expansion joints are in different sizes, the thermal mechanical stress caused by the severe temperature difference can be reduced by the suitable expansion joint of the lining brick during the ladle baking and working process. The analysis results showed that the thermal mechanical stress which is caused by thermal expansion can be released through the 2 mm expansion joint, which is set in the building process. So we can effectively reduce the thermal mechanical stress of the ladle lining, and there is no risk of steel leakage, thus the service life of ladle can be effectively prolonged.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 2; 659-666
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel
Autorzy:
Warzecha, M.
Garncarek, S.
Merder, T.
Skuza, Z.
Powiązania:
https://bibliotekanauki.pl/articles/356374.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ladle furnace
steel grade
high-carbon steels
high ductility steels
Opis:
In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed. Common features of these steels are high requirements/strict standards imposed for their metallurgical purity; however they are especially exorbitant for improved ductility steels. In addition, it is widely used to specify alloying additives having significant weights- such as carbon and manganese - and explicitly restricted content of nitrogen requiring metal bath cover prior nitriding.
Źródło:
Archives of Metallurgy and Materials; 2016, 61, 1; 275-278
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Multihole Ladle Shroud Construction on the Liquid Steel Flow in the One-strand Tundish during CSC Process
Autorzy:
Suchan, Hanna
Cwudziński, Adam
Powiązania:
https://bibliotekanauki.pl/articles/2134116.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
one-strand tundish
ladle shroud
numerical simulation
hydrodynamic conditions
continuous casting process
Opis:
The tundish prevents unsteady flow affecting on the steel cleanness and temperature. The presented article offers a new design of a ladle shroud (LS) with three holes placed in a special dome (separating the steel flow) steeped in a metal bath. Various options of the LS construction were analysed, as well as its positioning in the tundish in relation to its longitudinal axis. The conducted numerical simulations enabled to assess the impact of the designed ladle shroud on the flow of liquid steel through the tundish. The results showed that the best option is to use the LS with two larger holes and one smaller which activates the flow structure and reduces the rate of the liquid steel velocity in the tundish, limiting the flow turbulence.
Źródło:
Archives of Metallurgy and Materials; 2022, 67, 3; 1151--1160
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 29

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