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Tytuł:
Reduction of machining errors by CMM-CNC data feedback
Autorzy:
Stryczek, R.
Powiązania:
https://bibliotekanauki.pl/articles/114048.pdf
Data publikacji:
2015
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
machining error
error compensation
accuracy enhancement
Opis:
Needs and possibilities of the reduction of machining automation errors on the basis of the measurements of a workpiece which undergoes a multi-sided machining is presented in the paper. The article briefly shows various sources of machining errors and their reduction methods. The difficulties occurring when taking into account the CMM measurements results in the workshop environment are characterized. The examples of how the presented approach can be applied in practice is displayed.
Źródło:
Measurement Automation Monitoring; 2015, 61, 5; 154-157
2450-2855
Pojawia się w:
Measurement Automation Monitoring
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A smart and distributed measurement system to acquire and analyze mechanical motion parameters
Autorzy:
Pereira Dias, J. M.
Viegas, V.
Postolache, O.
Silva Girão, P.
Powiązania:
https://bibliotekanauki.pl/articles/221645.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
measurement system
kinematic variables measurements
accelerometers
error compensation
accuracy
Opis:
This paper presents a low-cost and smart measurement system to acquire and analyze mechanical motion parameters. The measurement system integrates several measuring nodes that include one or more triaxial accelerometers, a temperature sensor, a data acquisition unit and a wireless communication unit. Particular attention was dedicated to measurement system accuracy and compensation of measurement errors caused by power supply voltage variations, by temperature variations and by accelerometers’ misalignments. Mathematical relationships for error compensation were derived and software routines for measurement system configuration, data acquisition, data processing, and self-testing purposes were developed. The paper includes several simulation and experimental results obtained from an assembled prototype based on a crank-piston mechanism.
Źródło:
Metrology and Measurement Systems; 2013, 20, 3; 465-478
0860-8229
Pojawia się w:
Metrology and Measurement Systems
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of machine learning in the precise and cost-effective self-compensation of the thermal errors of CNC machine tools – a review
Autorzy:
Czwartosz, Robert
Jedrzejewski, Jerzy
Powiązania:
https://bibliotekanauki.pl/articles/2142358.pdf
Data publikacji:
2022
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
CNC machine tool
thermal error compensation
machine learning
self-learning
Opis:
The current development of production engineering takes place through the innovative improvement of machine tools and machining processes at the constantly growing application of intelligent self-improvement functions. Machine learning opens up possibilities for machine tool self-improvement in real time. This paper discusses the state of knowledge relating to the application of machine learning for precise and cost-effective thermal error self-compensation. Data acquisition and processing, models and model learning and self-learning methods are also considered. Three highly effective error compensation systems (supported with machine learning) are analysed and conclusions and recommendations for future research are formulated.
Źródło:
Journal of Machine Engineering; 2022, 22, 3; 59--77
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Sideslip angle estimation of in-wheel motor drive electric vehicles by cascaded multi-Kalman filters and modified tire model
Autorzy:
Chen, Long
Chen, Te
Xu, Xing
Cai, Yingfeng
Jiang, Haobin
Sun, Xiaoqiang
Powiązania:
https://bibliotekanauki.pl/articles/220947.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
distributed drive electric vehicle
Kalman filter
error compensation
sideslip angle
Opis:
Reliable estimation of longitudinal force and sideslip angle is essential for vehicle stability and active safety control. This paper presents a novel longitudinal force and sideslip angle estimation method for four-wheel independent-drive electric vehicles in which the cascaded multi-Kalman filters are applied. Also, a modified tire model is proposed to improve the accuracy and reliability of sideslip angle estimation. In the design of longitudinal force observer, considering that the longitudinal force is the unknown input of the electric driving wheel model, an expanded electric driving wheel model is presented and the longitudinal force is obtained by a strong tracking filter. Based on the longitudinal force observer, taking into consideration uncertain interferences of the vehicle dynamic model, a sideslip angle estimation method is designed using the robust Kalman filter and a novel modified tire model is proposed to correct the original tire model using the estimation results of longitudinal tire forces. Simulations and experiments were carried out, and effectiveness of the proposed estimation method was verified.
Źródło:
Metrology and Measurement Systems; 2019, 26, 1; 185-208
0860-8229
Pojawia się w:
Metrology and Measurement Systems
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An investigation of the relationship between encoder difference and thermo-elastic machine tool deformation
Autorzy:
Brecher, Christian
Dehn, Mathias
Neus, Stephan
Powiązania:
https://bibliotekanauki.pl/articles/24084708.pdf
Data publikacji:
2023
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tool
thermal error compensation
machine learning
artificial neural network
Opis:
New approaches, using machine learning to model the thermo-elastic machine tool error, often rely on machine internal data, like axis speed or axis position as input data, which have a delayed relation to the thermo-elastic error. Since there is no direct relation to the thermo-elastic error, this can lead to an increased computation inaccuracy of the model or the need for expensive sensor equipment for additional input data. The encoder difference is easy to obtain and has a direct relationship with the thermo-elastic error and therefore has a high potential to improve the accuracy thermo-elastic error models. This paper first investigates causes of the encoder difference and its relationship with the thermo-elastic error. Afterwards, the model is presented, which uses the encoder difference to compute the thermo-elastic error. Due to the complexity of the relationship, it is necessary, to use a machine learning approach for this. To conclude, the potential of the encoder difference as an input of the model is evaluated.
Źródło:
Journal of Machine Engineering; 2023, 23, 3; 26--37
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Tracking errors decreasing in CNC system of machine tools
Zmniejszanie błędów śledzenia w systemach obrabiarek sterowanych numerycznie
Autorzy:
Wawrzak, A.
Karwowski, K.
Mandra, S.
Mizan, M.
Powiązania:
https://bibliotekanauki.pl/articles/159313.pdf
Data publikacji:
2009
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Elektrotechniki
Tematy:
system CNC
kompensacja błędów śledzenia
CNC system
tracking error compensation
on-line calculation
Opis:
In the paper the procedures and practical methods of tracking errors compensation in servo-drives are considered. The PID controllers of servo-drives do not decrease tracking errors enough in the case of fast changes of the motion velocity. The good method of decreasing of the tracking errors in cascade servo-drives is to use the feedforward command and feedforward friction compensation. The exemplary results of the test of CNC system based on servo-drives with PMSM motors with proposed control method including the on-line calculation of feedforward loops parameters are presented.
W pracy przedstawiono procedury i praktyczne metody kompensacji błędów śledzenia w serwonapędach. Regulatory PID serwonapędów nie redukują błędów śledzenia wystarczająco w przypadku szybkich zmian prędkości ruchu. Wskazano, że dobrym sposobem na zmniejszenie błędów śledzenia kaskady serwonapędów jest wykorzystanie pętli sprzężenia wyprzedzającego, także do kompensacji tarcia. Przedstawiono przykładowe wyniki badań układu sterowania numerycznego bazującego na serwonapędach z silnikami synchronicznymi o magnesach trwałych PMSM pracujących według proponowanej metody kompensacji za pomocą pętli sprężenia wyprzedzającego.
Źródło:
Prace Instytutu Elektrotechniki; 2009, 240; 85-93
0032-6216
Pojawia się w:
Prace Instytutu Elektrotechniki
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New approach to spindle thermal extension measuring based on machine vision for the vertical maching centre
Autorzy:
Su, Dongxu
Cai, Xin
Li, Yang
Zhao, Wanhuan
Zhang, Huijie
Powiązania:
https://bibliotekanauki.pl/articles/1849108.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Spindle thermal extension measuring
machine vision
Gaussian sub-pixel fitting
thermal error compensation
Opis:
When machine tool spindles are running at a high rotation speed, thermal deformation will be introduced due to the generation of large amounts of heat, and machining accuracy will be influenced as a result, which is a generalized issue in numerous industries. In this paper, a new approach based on machine vision is presented for measurements of spindle thermal error. The measuring system is composed of a Complementary Metal-Oxide-Semiconductor (CMOS) camera, a backlight source and a PC. Images are captured at different rotation angles during end milling process. Meanwhile, the Canny edge detection and Gaussian sub-pixel fitting methods are applied to obtain the bottom edge of the end mill which is then used to calculate the lowest point coordinate of the tool. Finally, thermal extension of the spindle is obtained according to the change of the lowest point at different time steps of the machining process. This method is validated through comparison with experimental results from capacitive displacement sensors. Moreover, spindle thermal extension during the processing can be precisely measured and used for compensation in order to improve machining accuracy through the proposed method.
Źródło:
Metrology and Measurement Systems; 2021, 28, 2; 357-370
0860-8229
Pojawia się w:
Metrology and Measurement Systems
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Research on speed control of high speed trains based on hybrid modeling
Autorzy:
Hou, Tao
Tang, Li.
Niu, Hong-xia
Zhao, Tingyang
Powiązania:
https://bibliotekanauki.pl/articles/27311802.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
high-speed train
hybrid modeling
speed control
error compensation
pociąg ekspresowy
modelowanie hybrydowe
kontrola prędkości
kompensacja błędów
Opis:
With the continuous improvement of train speed, the automatic driving of trains instead of driver driving has become the development direction of rail transit in order to realize traffic automation. The application of single modeling methods for speed control in the automatic operation of high-speed trains lacks exploration of the combination of train operation data information and physical model, resulting in low system modeling accuracy, which impacts the effectiveness of speed control and the operation of high-speed trains. To further increase the dynamic modeling accuracy of high-speed train operation and the high-speed train's speed control effect, a high-speed train speed control method based on hybrid modeling of mechanism and data drive is put forward. Firstly, a model of the high-speed train's mechanism was created by analyzing the train's dynamics. Secondly, the improved kernel-principal component regression algorithm was used to create a data-driven model using the actual operation data of the CRH3 (China Railway High-speed 3) high-speed train from Huashan North Railway Station to Xi'an North Railway Station of "Zhengxi High-speed Railway," completing the mechanism model compensation and the error correction of the speed of the actual operation process of the high-speed train, and realizing the hybrid modeling of mechanism and data-driven. Finally, the prediction Fuzzy PID control algorithm was developed based on the natural line and train characteristics to complete the train speed control simulation under the hybrid model and the mechanism model, respectively. In addition, analysis and comparison analysis were conducted. The results indicate that, compared to the high-speed train speed control based on the mechanism model, the high-speed train speed control based on hybrid modeling is more accurate, with an average speed control error reduced by 69.42%. This can effectively reduce the speed control error, improve the speed control effect and operation efficiency, and demonstrate the efficacy of the hybrid modeling and algorithm. The research results can provide a new ideal of multi-model fusion modeling for the dynamic modeling of high-speed train operation, further improve control objectives such as safety, comfort, and efficiency of high-speed train operation, and provide a reference for automatic driving and intelligent driving of high-speed trains.
Źródło:
Archives of Transport; 2023, 66, 2; 77--82
0866-9546
2300-8830
Pojawia się w:
Archives of Transport
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Ocena testu QC10 do kontroli off-line obrabiarek sterowanych numerycznie CNC
Evaluation of QC10 ballbar diagnostics method for CNC machine
Autorzy:
Józwik, J.
Pieśko, P.
Krajewski, G.
Powiązania:
https://bibliotekanauki.pl/articles/300775.pdf
Data publikacji:
2010
Wydawca:
Polska Akademia Nauk. Polskie Naukowo-Techniczne Towarzystwo Eksploatacyjne PAN
Tematy:
obrabiarka CNC
dokładność geometryczna obrabiarki
diagnostyka obrabiarek
odchyłka okrągłości
odchyłka prostopadłości osi
luz zwrotny
błąd nawrotu
kompensacja błędów
CNC machine
geometric accuracy
diagnostic of machine
circularity
squarness error
backlash
reversal spikes
error compensation
Opis:
W pracy przedstawiono wyniki badań diagnostycznych obrabiarki CNC. Dokonano analizy wybranych błędów obrabiarki CNC identyfikowanych za pomocą pręta teleskopowo kulowego. Ocenie jakościowej poddano typowe odchyłki geometryczne, takie jak: odchyłkę okrągłości, odchyłkę prostopadłości osi, odchyłkę okresową. W trakcie pomiarów wyznaczono ponadto błąd nawrotu i luz zwrotny w badanej osi. Wskazano na zalety oraz wady szybkiego testu QC10. Omówiono przyczyny powstawania badanych błędów oraz wskazano podstawowe sposoby ich minimalizacji. Uzyskane wyniki badań przedstawiono w postaci wykresów i tabel.
This paper presents results of CNC machine tool testing. Analyses of error were performed with ballbar method. This method allowed to investigate geometric errors as circularity, squarness, straightness as well as reversal spikes and backlash. Evaluated errors were discussed and compensation procedures were proposed. Obtained results were described in tables and figures.
Źródło:
Eksploatacja i Niezawodność; 2010, 3; 10-20
1507-2711
Pojawia się w:
Eksploatacja i Niezawodność
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
CNC machine tool error compensation system implementation strategies and their constraints
Autorzy:
Medyk, Pawel
Jedrzejewski, Jerzy
Kasprzak, Marcin
Powiązania:
https://bibliotekanauki.pl/articles/99941.pdf
Data publikacji:
2019
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tools error
compensation
control system
Opis:
This paper deals with the constraints imposed on error compensation systems by their implementation strategies. Constraints stemming from the structure of the control system with an NCK architecture of the ADCBI type are presented. Practical realizations of compensation and potential solutions offered by contemporary commercial CNC controllers are discussed.
Źródło:
Journal of Machine Engineering; 2019, 19, 4; 70-81
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Real-Time Compensation of Machine Tool Thermal Error Including Cutting Process
Autorzy:
Horejs, O.
Mares, M.
Hornych, J.
Powiązania:
https://bibliotekanauki.pl/articles/99782.pdf
Data publikacji:
2015
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
thermal error
real-time compensation
cutting process
Opis:
The challenge to be addressed by this paper is to extend the common machine tool thermal compensation models considering only internal heat sources to include the effects of the cutting process. Although real-time software compensations of thermal errors exist, the majority of these models only presume machine tools under load-free rotation of the main spindle without any reference to rough machining. The machining process is completely neglected in spite of the fact that it represents a significant heat source and causes workpiece inaccuracy. This paper presents a real-time compensation of three-axis vertical milling centre thermal errors including the cutting process effect. The simulation is based on dynamic modelling using transfer functions. The model was implemented into a standard CNC controller of a three-axis vertical milling centre to compensate for thermal errors in real time. The inputs of the compensation algorithm are the spindle rotational speed, the 5 temperatures of the machine structure and spindle power. A reduction of thermal errors achieved by using the new approximation TF model including cutting process impact is up to 79% for steel cutting tests with different cutting conditions.
Źródło:
Journal of Machine Engineering; 2015, 15, 3; 5-18
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simplifications of the volumetric error model because of the structural loop of machine tools
Autorzy:
Majda, Paweł
Jastrzębska, Joanna
Powiązania:
https://bibliotekanauki.pl/articles/94164.pdf
Data publikacji:
2019
Wydawca:
Politechnika Poznańska. Wydawnictwo Politechniki Poznańskiej
Tematy:
Volumetric Error
structural loop
machine tool
numerical compensation
Opis:
After many years of intensive work the international experts from ISO TC 39 published the technical report called ISO TR 16907 "Machine tools - numerical compensation of geometric errors". This document defines the terminology, presents benefits and limitations of numerical compensation of machine tools' and measuring machines' errors. It gives machines manufacturers and users vital information about how to use numerical compensation. In the context of those types of compensation defined in ISO TR 16907, this article shows rules of selecting models of Volumetric Error for three-axis machine tools. What is more, this paper presents some principles of reduction of these proposed models because of the functional tasks for machine tools. One of the obtained results is an array of reduced models for three-axis machine tools. This array determines the degree of detail of the model and the experimental research program that needs to be carried out in order to determine the Volumetric Error distribution.
Źródło:
Archives of Mechanical Technology and Materials; 2019, 39; 11-15
2450-9469
Pojawia się w:
Archives of Mechanical Technology and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis and application of real-time compensation of positioning precision of the turntable with a harmonic function
Autorzy:
Zhou, Yi
Zhu, Weibin
Shu, Yi
Huang, Yao
Zou, Wei
Xue, Zi
Powiązania:
https://bibliotekanauki.pl/articles/2173885.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
harmonic function
positioning error
compensation
real-time
CORDIC
Opis:
In order to guarantee the accuracy of turntable angle measurement, a real-time compensation method for turntable positioning precision based on harmonic analysis is proposed in this paper. Firstly, the principle and feasibility of the real-time compensation method are analysed, and a detailed description of harmonic compensation is provided herein. Secondly, we analyse the relationships between the surface number of the polygon with the compensation order of the harmonic function and its corresponding compensation accuracy. The effects of the iterations number and the data width on calculation accuracy in the coordinate rotation digital computer (CORDIC) algorithm are analysed and the quantization models of the approximation error and rounding error of the CORDIC algorithm are established. Then, the calculation of the harmonic error function and real-time compensation processes are implemented on a field programmable gate array (FPGA) chip. The resource occupation and time delay of the phase angle calculation and the harmonic component calculation are discussed separately. Finally, the validity of the harmonic compensation method is proven through comparing the compensation effect with that of linear interpolation and the polynomial compensation method. The influences of the compensation order, the iterations number and the data width on the compensation results are demonstrated by simulation. A test platform with a laboratory-made FPGA circuit is built to evaluate the effect of real-time compensation with the harmonic function and the positioning error compensation can be performed within 760 ns. The results confirmed the effectiveness of the harmonic compensation method, revealing an improvement of the positioning precision from 54.21ʹʹ to 1.63ʹʹ, equivalent to 96.99% reduction in positioning error.
Źródło:
Metrology and Measurement Systems; 2022, 29, 3; 553--571
0860-8229
Pojawia się w:
Metrology and Measurement Systems
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Handling ambient temperature changes in correlative thermal error compensation
Autorzy:
Naumann, Christian
Geist, Alexander
Putz, Matthias
Powiązania:
https://bibliotekanauki.pl/articles/28407326.pdf
Data publikacji:
2023
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tool
thermal error
correlative compensation model
ambient effect
ETVE
environmental temperature variation error
Opis:
Thermal errors are one of the leading causes for positioning inaccuracies in modern machine tools. These errors are caused by various internal and external heat sources and sinks, which shape the machine tool’s temperature field and thus its deformation. Model based thermal error prediction and compensation is one way to reduce these inaccuracies. A new composite correlative model for the compensation of both internal and external thermal effects is presented. The composite model comprises a submodel for slow long- and medium-term ambient changes, one for short-term ambient changes and one for all internal thermal influences. A number of model assumptions are made to allow for this separation of thermal effects. The model was trained using a large number of FE simulations and validated online in a five-axis machine tool with measurements in a climate chamber. Despite the limitations, the compensation model achieved good predictions of the thermal error for both normal ambient conditions (21°C) and extreme ambient conditions (35°C).
Źródło:
Journal of Machine Engineering; 2023, 23, 4; 43--63
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A complex current ratio device for the calibration of current transformer test sets.
Autorzy:
Çayci, H.
Powiązania:
https://bibliotekanauki.pl/articles/221001.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
current transformer test set
ratio error
phase displacement
current comparator
compensation
Opis:
A practical method with high accuracy in generation and application of error values for calibration of current transformer test sets is described. A PC-controlled three-phase power source with a standard wattmeter is used for generating the nominal and error test currents while an electronically compensated current comparator is used to provide summation and subtraction of them, precisely. With this method, any ratio error and phase displacement values could be generated automatically and nominal and test currents could be grounded on the test set safely. Because of its high accurate ratio and phase error generating capability, any type of test set regardless of its operating principles could be calibrated.
Źródło:
Metrology and Measurement Systems; 2011, 18, 1; 159-164
0860-8229
Pojawia się w:
Metrology and Measurement Systems
Dostawca treści:
Biblioteka Nauki
Artykuł
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