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Tytuł:
The estimation of quality refining slag for the brass gas-slag refining
Autorzy:
Bydałek, A. W.
Biernat, S.
Powiązania:
https://bibliotekanauki.pl/articles/382502.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
mosiądz
gaz rafinujący
żużel
DTA
program komputerowy
brass
gas refining
slags
computer program
optimization
Opis:
This article contains information concerning of the analysis the possibility of defining refinery qualities of the slag based thermophysical and thermodynamical data. The paper presents a model of slag refining processes and a method of determining the reduction capability of slag solutions. Slag was analysed with the use of the DTA methods for the brass melting conductions. The study of computer program including the satisfactory number of data there are used in to the design a modern device rotating head used for gas-slag refining. It was achieved that the refining gas and fluxes were distributed ever by the rotating head. High effectiveness of the gas-slag refining processes was proved for the brass.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 15-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Integrated Analytical and Measurement System for the Evaluation of the Properties of Cast Metals and Alloys
Autorzy:
Biernat, S.
Bydałek, A. W.
Powiązania:
https://bibliotekanauki.pl/articles/380877.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
application of information technology
solidification process
brass
hardness
przemysł odlewniczy
zastosowanie technologii informatycznych
krzepnięcie
mosiądz
twardość
Opis:
The article presents an integrated analytical and measurement system for evaluation of the properties of cast metals and alloys. The presented platform is an extension of the SLAG - PROP application with new modules, which allow to use information on metallurgical processes in an even more effective way, as well as to evaluate the finished product. In addition, the construction of a measuring station for the analysis of thermal processes taking place in a metal bath allows for precise observation of phenomena together with their appropriate interpretation. The article presents not only the cooling curves of certain copper alloys. The analysis also covered mechanical properties related to hardness, finished products depending on the mold in which the products were cast. In the literature one can find information about the mechanical properties of products in the improved state, usually after plastic or thermal treatment, omitting their properties obtained as a result of a naturally made casting. The article also presents the method of placing information in the database using a convenient graphical tool.
Źródło:
Archives of Foundry Engineering; 2019, 1; 13-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of the Brass Melting
Autorzy:
Biernat, S.
Bydałek, A. W.
Powiązania:
https://bibliotekanauki.pl/articles/381365.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
computer aided foundry
optimization
brass
melting
program SLAG-PROP
odlewanie wspomagane komputerowo
optymalizacja
mosiądz
topienie
Opis:
The article describes the optimization of the melting brass. Brasses, as one of the most popular alloys of copper, deserve special attention in the context of the processes of melting, which in turn would provide not only products of better quality, but also reduce the cost of their production or refining. For this purpose, several studies carried out deriatographic (DTA) and thermogravimetric (TG) using derivatograph. The results were confronted with the program SLAG - PROP used to evaluate the physicochemical properties of the coatings extraction. Based on the survey and analysis of the program can identify the most favorable physico - chemical properties, which should be carried out treatments. This allows for slag mixtures referred configurations oxide matrix containing specific stimulators of the reaction. Conducted empirical studies indicate a convergence of the areas proposed by the application. It should also be noted that the program also indicates additional areas in which to carry out these processes would get even better, to optimize the melting process, the results.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Application of Numerical Methods to Evaluate the Viscosity of the Coating Using the Model Extraction Iida
Autorzy:
Biernat, S.
Bydałek, A. W.
Powiązania:
https://bibliotekanauki.pl/articles/381499.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
computer aided manufacturing
numerical methods
viscosity
Iida model
program SLAG-PROP
refining capacity
coating Using
komputerowe wspomaganie produkcji
metody numeryczne
lepkość
model Iida
rafinacja
powlekanie
Opis:
The article presents a reflection on the viscosity of the coating extraction using numerical methods. The viscosity of the coating slag is a factor affecting a high degree on the quality of the ongoing process of refining. Too high a viscosity will restrict the diffusion of impurities from the metal to the slag, in turn, too low a viscosity will cause spreading of slag in the vicinity of the furnace wall, and thus exposing the mirror of the liquid metal which may result in adverse effects of an oxidizing atmosphere. You should also remember that too low a viscosity can increase the loss of metal in the slag as well as hinder its recovery during casting. Using the materials database and numerical methods it is possible to determine the level of selected blends of slag viscosity. Additionally, in order to determine their usefulness in refining the values obtained can be confronted with laboratory tests using derivatograph. On the basis of the designated energy index Ew and mass index r can determine the suitability of a mixture of slag and its impact oxidizing or reducing agents.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3 spec.; 85-89
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The property estimation of copper alloys refining slag with the stimulators addition use the database
Autorzy:
Biernat, S.
Bydałek, A. W.
Schlafka, P.
Powiązania:
https://bibliotekanauki.pl/articles/380883.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
refining slag
computer program
copper alloy
żużel rafinacyjny
program komputerowy
stop miedzi
Opis:
The paper presents the analysis and investigation of the state of art in the field of metallurgy copper alloy in the reduction conduction. This article contains information concerning the analysis of the possibility of defining refinery qualities of slag based of the thermophysical and thermodynamical data. The isues presented deals not only with refining copper and melting stages, but also the idea of building an optimization program. In its assumption the program is supposed to check and search specific data very quickly on the particular types of slag. In the presented work it has been decided to show the results of the industrial investigations obtained with reference to copper alloys in the reduced melting conduction.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 9-12
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The analysis of the chloride and fluoride influences on the reducer refinement processes (Carbo-N-Ox) aluminum alloys
Autorzy:
Bydałek, A. W.
Schlafka, P.
Biernat, S.
Powiązania:
https://bibliotekanauki.pl/articles/381958.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
refinement
database
copper alloy
rafinacja
baza danych
stop miedzi
Opis:
Slag refining slag with west materials was analysed used the DTA methods. In the paper a method of determining the reduction capability, with the Carbo-N-Ox method, of slag solutions was used. Some relations between the stimulators in the environment - slag - metal system allow to initiate mass exchange reactions in the process of slag refining.The presented in work course of behaviour permits on choice of basic composition of slaglite, the of necessary components stimulating quantities, as well as on accomplishment of opinion of ability refinement. The worked out programme Slag-Prop, after introduction of data with experiment, it allows on next corrections in composition of proposed mixtures also, should be put on properly elaborated factors of multistage reaction with essential usage of suitable stimulators.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 9-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Method and Apparatus for Assessing the Properties of Slags
Autorzy:
Biernat, S.
Bydałek, A. W.
Wołczyński, W.
Holtzer, M.
Powiązania:
https://bibliotekanauki.pl/articles/381284.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environmental protection
innovative materials
innovative casting technologies
laboratory station
slags
ochrona środowiska
innowacyjne materiały odlewnicze
technologie innowacyjne
stanowisko laboratoryjne
żużle
Opis:
A special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author's analytical methodology was supplemented by a thyristor measuring system (described in the article). The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement ⁰C - measurement only below 1000 ⁰C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates the crystallization process and in which latent heat begins to exude raising the temperature until the coagulation temperature is reached.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 13-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimizing of Work Arc Furnace to Decopperisation of Flash Slag
Autorzy:
Bydałek, A. W.
Biernat, S.
Wołczyński, W.
Bydałek, A.
Powiązania:
https://bibliotekanauki.pl/articles/381319.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
electrorefining
decopperisation
slag suspension
arc furnace
elektrorafinacja
odmiedziowanie
żużel zawiesinowy
piec łukowy
Opis:
Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 21-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the Possibility of Calculating the Charges on the Example of Brasses
Autorzy:
Biernat, S.
Bydałek, A. W.
Wołczyński, W.
Najman, K.
Powiązania:
https://bibliotekanauki.pl/articles/356905.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
quality management castings
alloy
brass
calculating
batch
Opis:
This paper describes the subject of brasses and the method of their production from the secondary raw materials. It focuses on two very important aspects extremely important for today’s world. The first of them is the theme of rational management of materials, particularly metallic scrap. The second issue is the growing importance of products made of brass, which in recent times get also special recognition in medicine. This article presents a proposal for a methodology for calculating the metal charge for brasses of two or more components. It turns out that by using suitable mathematical calculations one can accurately determine the amount of metal charge to obtain a product having the desired chemical composition and desired mechanical properties. Mathematical calculations are also presented in the graphical form for the visualization of dependency and a better explanation of the accepted approach.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 4; 2165-2170
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Assessment of the possibility of utilising waste materials from the aluminium production in the copper alloys refining processes
Autorzy:
Bydałek, A. W.
Bydałek, A.
Biernat, S.
Schlafka, P.
Powiązania:
https://bibliotekanauki.pl/articles/382855.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
reaction stimulator
slag
DTA
stymulator reakcji
żużel
Opis:
The analysis of possibilities of utilising waste materials as equivalents of substances stimulating in copper alloys refining processes was presented. The results of thermogravimetric investigations determining the refining ability of the slag with the selected waste materials from the aluminium production were discussed. The possibility of optimisation of the refining slag composition on the basis of the Slag-Prop software was indicated.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 15-20
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Concept of Slag Decopperisation in the Flash Furnace Process by Use of Complex Reagents
Koncepcja odmiedziowania żużli z procesu zawiesinowego reagentami złożonymi
Autorzy:
Bydałek, A. W.
Bydałek, A.
Wołczyński, W.
Biernat, S.
Powiązania:
https://bibliotekanauki.pl/articles/351168.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
slag
decopperisation
reagents
recycling
żużel
odmiedziowanie
reagenty
recykling
Opis:
The article presents an outline of the new technology of pyrometallurgical processing of slag in the direct-to-blister process. The analysis is based on the example of the production process of KGHM Polish Copper SA. A new way of implementing the technology of recovery of copper from the flash furnace slag by means of different feedstocks has been proposed. The method of controlling the processes is another innovation discussed in the paper. The presented concept intensify the reduction reactions, using the Carbo-N-Ox method, of copper compounds to forms of metallic phases in the slag. The processes of coagulation are accelerated and the processes crystallization of metallic phases are under control.
W artykule przedstawiono zarys nowej technologii pyrometalurgicznego przetwarzania żużli w procesie jednostadialnego otrzymywania miedzi. Zaproponowano nowy sposób realizacji technologii odzyskiwania miedzi z żużli z pieca zawiesinowego z zastosowaniem odmiennych materiałów wsadowych. Zaproponowano sposób sterowania procesami. Proponowana koncepcja prowadzi do intensyfikowania reakcje redukcji związków miedzi, metodą Carbo-N-Ox, do postaci faz metalicznych w żużlu. Przyspieszone też zostaną procesy koagulacji faz metalicznych. Zaproponowany został sposób analizy formowania się faz metalicznych w żużlu.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 1; 319-322
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Propozycja budowy informatycznego systemu wsparcia podejmowania decyzji w obszarze zintegrowanych danych technicznych dotyczących procesów eksploatacji ciągłych systemów transportowych
A proposal of computerized maintenance management system for integrated technical data related to operation of belt conveyors system
Autorzy:
Biernat, S.
Hardygóra, M.
Górniak-Zimroz, J.
Król, R.
Zimroz, R.
Powiązania:
https://bibliotekanauki.pl/articles/349067.pdf
Data publikacji:
2011
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
przenośniki taśmowe
systemy komputerowe
reguły zarządzania
system wspomagania decyzji
opis przestrzenny danych
belt conveyors
CMMS
maintenance rules
decision support systems
spatial data modelling
Opis:
Praca porusza zagadnienia dotyczące aktualnych możliwości informatycznego wsparcia podejmowania decyzji w procesach eksploatacji przenośników taśmowych. Przedstawiono dotychczas stosowane rozwiązania systemów zarządzania eksploatacją maszyn w polskim górnictwie, a następnie zaprezentowano idee prototypu systemu zarządzania eksploatacją przenośników taśmowych budowanego w oparciu o narzędzia klasy Business Inteligence, wspierającego podejmowanie decyzji na dowolnym szczeblu zarządzania i umożliwiającego szybki dostęp do zaawansowanych, wielowymiarowych analiz. Przedstawiono koncepcję budowy systemu oraz przedstawiono zalety przyjętej technologii informatycznej, uwzględniającej także przestrzenny opis infrastruktury technicznej. Ponadto przedstawiono przykładową strukturę danych opisowych zawierającą warstwy systemu dotyczące elementów infrastruktury, zdarzeń jak również reguł zarządzania, które stanowią wytyczne strategii racjonalnego utrzymania przenośników taśmowych.
The paper deals with the latest developments in the field of computerized maintenance management system for a belt conveyors system. Some of existing in mining industry computer based systems are presented and discussed. It is showed that there is a need to build a comprehensive computerized tool for example based on a Business Intelligence software that will be able to store, process and quickly analyse data and use extracted information for decision making. A concept of such system is presented in the paper, moreover several advantages of the proposed approach is discussed. The crucial part of the system are data stored in data base - proposals of data structure organized in layers and some examples of decision using these data are also shown.
Źródło:
Górnictwo i Geoinżynieria; 2011, 35, 3; 27-40
1732-6702
Pojawia się w:
Górnictwo i Geoinżynieria
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of Precipitates Type in Brasses as a Function of Charge Material
Autorzy:
Bydałek, A. W.
Najman, K.
Kula, A.
Biernat, S.
Błaż, L.
Wołczyński, W.
Powiązania:
https://bibliotekanauki.pl/articles/380471.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
leaded brass
precipitates
scraps
metalografia
mosiądz
wytrącenia
Opis:
Trial series of cast alloy MO59 obtained from qualified scrap was investigated. SEM and TEM of resulting precipitates were conducted. The SEM analysis demonstrated the dependence of silicon, phosphorus, iron, chromium and nickel in the composition of the so-called hard precipitates. TEM analysis showed the formation of phase AlFeSi and AlCr. Made studies have shown the important role of the composition of the batch melts brass CuZn39Pb2 type. The analysis of SEM and TEM resulting precipitates pointed to the formation of various forms of divisions, only one of which was described in the literature character of the so-called hard inclusions. The SEM studies demonstrated the dependence of the occurrence of inclusions rich in silicon, phosphorus, iron, chromium and nickel. In contrast, additional TEM analysis indicated the formation of AlFeSi phase type and AlCr. The results of the analyses referred to the structure of the batch. Due to the difficulty of obtaining recycled materials that do not contain these elements necessary to carry out further analyzes in the direction of defining the role of phosphorus in the formation of the so-called hard inclusions.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of the Chemical Composition of Selected Waste Materials from the Production of Copper on the Final Environmental Assessment
Autorzy:
Bydałek, A. W.
Biernat, S.
Schlafka, P.
Holtzer, M.
Wołczyński, W.
Bydałek, F.
Powiązania:
https://bibliotekanauki.pl/articles/353124.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environmental protection
waste
recycling
KGHM
slag-prop
Opis:
This article presents qualitative and quantitative analysis of the waste produced by KGHM Polska Miedź. The waste has been analyzed according to its chemical composition and balanced in order to be reused and recycled. Special attention has been paid to mining industries producing the biggest amount of waste and ore enrichment businesses generating waste, which isn’t reused nowadays. Laboratory reseach has been conducted on floatation waste, different kinds of slags, waste gases and water slag extracts. Attention has been drawn to the possibility of using a computer program SLAG - PROP for analyzing physicochemical features, technological features and the refining of the acquired waste. Consequently, the further way of utilization of waste has been shown. From this point of view, analyses of DTA and TG slags in an oxide coating seem especially interesting. Having a particular composition they can be successfully utillised in the refining processes of copper pyrometallyrgy.
Źródło:
Archives of Metallurgy and Materials; 2016, 61, 4; 2135-2140
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Determining the Degree of Removal of Copper From Slag
Autorzy:
Bydałek, A. W.
Migas, P.
Wołczyński, W.
Biernat, S.
Bydałek, A.
Jasińska, K.
Kwapisiński, P.
Powiązania:
https://bibliotekanauki.pl/articles/381015.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
post process slag
copper recovery
coagulation
żużel poobróbkowy
odzysk miedzi
proces koagulacji
Opis:
The scope of work included the launch of the process of refining slag suspension in a gas oven using a variety of technological additives. After the refining process (in the context of copper recovery), an assessment of the effect of selected reagents at the level of the slag refining suspension (in terms of copper recovery). Method sieve separated from the slag waste fraction of metallic, iron - silicate and powdery waste. Comparison of these photographs macroscopic allowed us to evaluate the most advantageous method of separating metallic fraction from the slag. After applying the sample A (with KF2 + NaCl) we note that in some parts of the slag are still large amounts of metallic fraction. The fraction of slag in a large majority of the elements has the same size of 1 mm, and a larger portion of the slag, the size of which is from 2 to 6 mm. Definitely the best way is to remove the copper by means of the component B (with NaCl ) and D (with KF2). However, as a result of removing the copper by means of component C (with CaO) were also obtained a relatively large number of tiny droplets of copper, which was problematic during segregation. In both cases we were able to separate the two fractions in a fast and simple manner.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 41-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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