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Tytuł:
Waviness at dry high-speed face milling of some hard steels
Autorzy:
Beşliu-Băncescu, Irina
Slătineanu, Laurenţiu
Coteaţă, Margareta
Powiązania:
https://bibliotekanauki.pl/articles/2052146.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
waviness
dry high-speed face milling
hard steels
milling parameters
hardness
empirical mathematical models
Opis:
Waviness is a parameter used to complete information on the machined surface state. There is little scientific and technical information on the influence exerted by the cutting conditions and the workpiece material hardness on the values of some parameters that define the waviness of milled surface. No works have been identified to present such information for dry high-speed face milling applied to hard steel workpieces. A factorial experiment with four independent variables at three variation levels was planned to model the influence of milling speed, feed, cutting depth, and steel hardness on the total heights of the profile and surface waviness for dry high-speed face milling. Mathematical processing of experimental results was used to identify the power type function and empirical mathematical models. These models highlight the direction of variation and the intensity of influence exerted by the considered input factors on the values of two waviness parameters in the case of dry high-speed face milling of samples made of four hard steels. It has been observed that the increase in steel hardness increases the total heights of the profile and surface waviness. In the case of two types of steel, a good correlation was identified between the values of the total profile waviness height and the total surface waviness height, respectively, using the Pearson correlation coefficient.
Źródło:
Metrology and Measurement Systems; 2021, 28, 4; 735-749
0860-8229
Pojawia się w:
Metrology and Measurement Systems
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of parameters of milling process on the energy consumption of the machine tool
Autorzy:
Borkowski, Wojciech
Skoczyński, Wacław
Piórkowski, Paweł
Jankowski, Tomasz
Roszkowski, Andrzej
Foremniak, Michał
Powiązania:
https://bibliotekanauki.pl/articles/102357.pdf
Data publikacji:
2018
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
energy consumption
machine tools
machining process
energy efficiency
zużycie energii
narzędzia maszynowe
proces obróbki
efektywność energetyczna
Opis:
The article discusses the importance of energy consumption for the modern machine tool. The research was carried out to show the influence of various cutting factors and parameters on the power consumption values of the machine tool. A special algorithm was developed to determine the actual energy consumption of the machine tool during the cutting process. The results of the study were compared with the algorithms of tool companies to determine the machine’s power demand. The possibilities of using research conclusions to develop a more accurate method for assessing the energy demand of a machine tool in the cutting process were indicated.
Źródło:
Advances in Science and Technology. Research Journal; 2018, 12, 3; 24-31
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Tool stiffness influence on the chosen physical parameters of the milling process
Autorzy:
Zębala, W.
Powiązania:
https://bibliotekanauki.pl/articles/201625.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
stiffness
milling
modelling
Opis:
This article presents our own model researches, relating to the down milling process of Aluminium alloy (Al6061) and Titanium alloy (Ti6Al4V), with a tool made of sintered carbides. These investigations pay the special attention to the impact of the tool rigidity on the process of chip formation. The simulation calculations have been carried out for two cases of the cutting process: case 1 - assuming an ideally rigid construction of a milling cutter (length of tool does not impact its deflection under the cutting forces); case 2 - it is possible that the tool can be subjected to deflection under the cutting forces (length of a tool part is counted from the holder end to the contact point of a cutting edge with the machining material).
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2012, 60, 3; 597-604
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the breakage rate function for selected process parameters in quartzite milling
Autorzy:
Olejnik, T. P.
Powiązania:
https://bibliotekanauki.pl/articles/185104.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
wskaźnik szlifowania
morfologia ziaren
punkt kontaktowy
ball mill
specific grinding rate
grain morphology
contact points
Opis:
The paper presents the results of studies on quartzite milling in a ball mill. The milling was conducted in a batch system, for diversified compositions of balls. The milling product was subjected to granulometrical, morphological and strength analyses. On the basis of the developed Reid's theory and using the Austin-Gardner equation, a form of the function circumscribing the specific rate of comminution of selected size fractions was determined. The values of the breakage rate function bi, for the mill's apparatus conditions were determined. The impact was investigated for a variable number of grinding media contact points on the values of specific rate S and the values of the breakage rate function bij. Furthermore, the values of coefficients occurring in the equations circumscribing the specific rate of milling S and breakage parameter bij were determined.
Źródło:
Chemical and Process Engineering; 2012, 33, 1; 117-129
0208-6425
2300-1925
Pojawia się w:
Chemical and Process Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of Process Parameters During End Milling and Prediction of Work Piece Temperature Rise
Autorzy:
Bhirud, N. L.
Gawande, R. R.
Powiązania:
https://bibliotekanauki.pl/articles/140078.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
dry milling
end milling
Al 6063
Taguchi method
variance analysis ANOVA
regression analysis
frezowanie na sucho
frezowanie wykończeniowe
metoda Taguchiego
analiza wariancji (ANOVA)
analiza regresji
Opis:
During the machining processes, heat gets generated as a result of plastic deformation of metal and friction along the tool–chip and tool–work piece interface. In materials having high thermal conductivity, like aluminium alloys, large amount of this heat is absorbed by the work piece. This results in the rise in the temperature of the work piece, which may lead to dimensional inaccuracies, surface damage and deformation. So, it is needed to control rise in the temperature of the work piece. This paper focuses on the measurement, analysis and prediction of work piece temperature rise during the dry end milling operation of Al 6063. The control factors used for experimentation were number of flutes, spindle speed, depth of cut and feed rate. The Taguchi method was employed for the planning of experimentation and L18 orthogonal array was selected. The temperature rise of the work piece was measured with the help of K-type thermocouple embedded in the work piece. Signal to noise (S/N) ratio analysis was carried out using the lower-the-better quality characteristics. Depth of cut was identified as the most significant factor affecting the work piece temperature rise, followed by spindle speed. Analysis of variance (ANOVA) was employed to find out the significant parameters affecting the work piece temperature rise. ANOVA results were found to be in line with the S/N ratio analysis. Regression analysis was used for developing empirical equation of temperature rise. The temperature rise of the work piece was calculated using the regression equation and was found to be in good agreement with the measured values. Finally, confirmation tests were carried out to verify the results obtained. From the confirmation test it was found that the Taguchi method is an effective method to determine optimised parameters for minimization of work piece temperature.
Źródło:
Archive of Mechanical Engineering; 2017, LXIV, 3; 327-346
0004-0738
Pojawia się w:
Archive of Mechanical Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of cutting parameters in pocket milling of tempered and cryogenically treated 5754 aluminum alloy
Autorzy:
Samtas, G.
Korucu, S.
Powiązania:
https://bibliotekanauki.pl/articles/200335.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloys
cryogenic treatment
surface roughness
Taguchi technique
optimization
Opis:
Aluminum alloys are widely used today in plastic injection molds in the automotive and aerospace industries due to their high strength and weight ratio, good corrosion and fatigue resistance as well as high feed rates. The 5754 aluminum alloy has high corrosion resistance and a structure suitable for cold forming. In this study, an AA 5754-H111 tempered aluminum alloy with the dimensions of 80£80£30 mm was used, and some of the materials were cryogenically heat treated. For the milling operations, φ12 mm diameter 76 mm height uncoated as well as TiCN and TiAlN coated end mills were used. Different levels of cutting depth (1.25, 2.0, 2.5 mm), cutting speed (50, 80, 100 m/ min), feed rate (265, 425, 530 m/ min) and machining pattern (concentric, back and forth and inward helical) were used. The number of experiments was reduced from 486 to 54 using the Taguchi L54 orthogonal array. The values obtained at the end of the experiments were evaluated using the signal-to-noise ratio, ANOVA, three-dimensional graphs and the regression method. Based on the result of the verification experiments, the processing accuracy for surface roughness was improved from 3.20 μm to 0.90 μm, with performance increase of 71.88%.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2019, 67, 4; 697-707
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of machining parameters during end milling of super alloys using grey based taguchi method coupled with entropy measurement technique
Autorzy:
Sreenivasulu, Reddy
Rao, Chalamalasetti Srinivasa
Powiązania:
https://bibliotekanauki.pl/articles/95277.pdf
Data publikacji:
2020
Wydawca:
Politechnika Koszalińska. Wydawnictwo Uczelniane
Tematy:
CNC end milling
inconel 718 super alloy
burr height
surface roughness
grey based Taguchi method
entropy measurement
frezowanie CNC
superstop Inconel
chropowatość powierzchni
metoda Taguchi
pomiary entropii
Opis:
High-quality products include those with better surface quality and texture, close dimensional tolerances and form accuracies at precise level, increase fatigue life and burr-free. Burr formation is one of the most common inevitable facts occurring in all material removal processes, reduces assembly and machined part quality. But, burr formation during milling is a more complex mechanism compare to remaining machining burrs and leads to numerous difficulties during the deburring process. To prevent this, one should optimize the combination of cutting parameters during machining itself. In order to build up a link between quality and productivity and to attain the same in the cost-effective way, the present work concentrate on multi objective optimization of CNC end milling process parameters. Multiple performance characteristics with respect to surface quality and performance index like assembly work have been put up, to assess an equivalent single quality index (called grey relational grade) has been optimized finally by Grey based Taguchi method. After that priority weight of individual quality and performance attributes has been estimated by entropy measurement technique on the basis of relative significance and check the feasibility of the proposed technique has been demonstrated in this context.
Źródło:
Journal of Mechanical and Energy Engineering; 2020, 4, 1; 47-56
2544-0780
2544-1671
Pojawia się w:
Journal of Mechanical and Energy Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badania porównawcze wpływu parametrów technologicznych frezowania wybranych stopów tytanu na moment skrawania i chropowatość obrobionej powierzchni
Comparative study of the influence of technological parameters of milling of selected titanium alloys on cutting torque and surface roughness of machined surface
Autorzy:
Zaleski, K.
Matuszak, J.
Powiązania:
https://bibliotekanauki.pl/articles/194901.pdf
Data publikacji:
2017
Wydawca:
Politechnika Rzeszowska im. Ignacego Łukasiewicza. Oficyna Wydawnicza
Tematy:
stopy tytanu
moment skrawania
amplituda momentu
chropowatość powierzchni
titanium alloys
cutting torque
torque amplitude
surface roughness
Opis:
Stopy tytanu znajdują zastosowanie w wielu gałęziach przemysłu. Z uwagi na wymogi związane z dokładnością wymiarowo-kształtową i jakością powierzchni często są poddawane obróbce skrawaniem. Jednak ze względu na ich właściwości należą do grupy materiałów trudnoskrawalnych. W pracy przedstawiono wyniki badań wpływu prędkości skrawania vc oraz posuwu na ostrze fz na moment skrawania i jego amplitudę oraz chropowatość powierzchni podczas frezowania próbek wykonanych ze stopów tytanu Ti6Al4V, WT3-1, WT22 oraz OT4-1. Badania przeprowadzono na 3-osiowym centrum obróbkowym. Do pomiaru momentu skrawania użyto siłomierza obrotowego Kistler 9125A. Istnieje zakres prędkości skrawania vc, dla którego chropowatość powierzchni jest najmniejsza. Wykazano, że wartości momentu skrawania oraz amplitudy są silnie skorelowane z właściwościami materiału.
Titanium alloys are widely used in many industries. Because of the shape and dimensional accuracy requirements and surface quality, they are often subject to finishing machining. However, due to their properties they are difficult-to-cut materials. This paper presents the results of studies on the effect of cutting speed vc and feed per tooth fz on cutting torque, torque amplitude and Surface roughness during milling of samples made of Ti6Al4V, WT3-1, WT22 and OT4-1 titanium alloys. The research was carried out on a 3-axis machining centre. Kistler 9125A rotary dynamometer was used to measure the cutting torque. It was found that there is a range of cutting speeds vc for which the surface roughness is the smallest. It has been also shown that both the values and amplitudes of cutting torque are strongly correlated with the properties of the material.
Źródło:
Zeszyty Naukowe Politechniki Rzeszowskiej. Mechanika; 2017, z. 89 [295], 4; 563-572
0209-2689
2300-5211
Pojawia się w:
Zeszyty Naukowe Politechniki Rzeszowskiej. Mechanika
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Milling Time on Formation of NiTi Alloy Produced by High-Energy Ball Milling
Autorzy:
Salwa, P.
Goryczka, T.
Powiązania:
https://bibliotekanauki.pl/articles/354533.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
NiTi alloys
high-energy ball milling
crystallite size
microstrain
lattice parameters
Opis:
Mixture of nickel and titanium powders were milled in planetary mill under argon atmosphere for 100 hours at room temperature. Every 10 hours the structure, morphology and chemical composition was studied by X-ray diffraction method (XRD), scanning electron microscope (SEM) as well as electron transmission microscope (TEM). Analysis revealed that elongation of milling time caused alloying of the elements. After 100 hours of milling the powders was in nanocrystalline and an amorphous state. Also extending of milling time affected the crystal size and microstrains of the alloying elements as well as the newly formed alloy. Crystallization of amorphous alloys proceeds above 600°C. In consequence, the alloy (at room temperature) consisted of mixture of the B2 parent phase and a small amount of the B19’ martensite. Dependently on the milling time and followed crystallization the NiTi alloy can be received in a form of the powder with average crystallite size from 1,5 up to 4 nm.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 4; 1301-1307
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Milling Time on Formation of NiTi Alloy Produced by High-Energy Ball Milling
Autorzy:
Salwa, P.
Goryczka, T.
Powiązania:
https://bibliotekanauki.pl/articles/352287.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
NiTi alloys
high-energy ball milling
crystallite size
microstrain
lattice parameters
Opis:
Mixture of nickel and titanium powders were milled in planetary mill under argon atmosphere for 100 hours at room temperature. Every 10 hours the structure, morphology and chemical composition was studied by X-ray diffraction method (XRD), scanning electron microscope (SEM) as well as electron transmission microscope (TEM). Analysis revealed that elongation of milling time caused alloying of the elements. After 100 hours of milling the powders was in nanocrystalline and an amorphous state. Also extending of milling time affected the crystal size and microstrains of the alloying elements as well as the newly formed alloy. Crystallization of amorphous alloys proceeds above 600°C. In consequence, the alloy (at room temperature) consisted of mixture of the B2 parent phase and a small amount of the B19' martensite. Dependently on the milling time and followed crystallization the NiTi alloy can be received in a form of the powder with average crystallite size from 1,5 up to 4 nm.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 3; 1017-1022
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of cutting parameters on surface roughness and productivity when milling wood materials
Autorzy:
Loc, Nguyen Huu
Hung, Trinh Quoc
Powiązania:
https://bibliotekanauki.pl/articles/2052204.pdf
Data publikacji:
2021
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
surface roughness
response surface
milling method
optimization
Opis:
The quality of the machined surface is one of the most important criteria when products are processed. For different materials, there are differentially fitting processing technologies and cutting modes to ensure that the parts have surface roughness in the allowed value range. In this paper, the research on surface roughness of machining tropical wood by milling method is presented. It is necessary to establish and solve the optimal problems with such aims as the highest surface quality, minimum cutting power and the highest productivity in the optimal cutting mode. Using a great amount of experimental planning and many constrained nonlinear optimization problem solving methods, the authors built a process and solved the problem to determine the optimal cutting parameters such as feed per tooth Sz, tool tip radius ρ, depth of cut h, etc. that satisfy the above object. Research object is tropical wood chukrasia and this is the database to design woodworking machines by milling method and choose a reasonable working mode when processing on CNC machines.
Źródło:
Journal of Machine Engineering; 2021, 21, 4; 72-89
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Cutting parameters and vibrations analysis of magnetic bearing spindle in milling process
Autorzy:
Bouaziz, A.
Barkallah, M.
Bouaziz, S.
Choley, J. Y.
Haddar, M.
Powiązania:
https://bibliotekanauki.pl/articles/279623.pdf
Data publikacji:
2016
Wydawca:
Polskie Towarzystwo Mechaniki Teoretycznej i Stosowanej
Tematy:
milling process
cutting forces
chip thickness
dynamic coefficients
orbit
Opis:
In modern production, milling is considered the widespread cutting process in the formatting field. It remains important to study this manufacturing process as it can be subject to some parasitic phenomena that can degrade surface roughness of the machined part, increase tool wear and reduce spindle life span. In fact, the best quality work piece is obtained with a suitable choice of parameters and cutting conditions. In another hand, the study of tool vibrations and the cutting force attitude is related to the study of bearings as they present an essential part in the spindle system. In this work, a modeling of a High Speed Milling (HSM) spindle supported by two pair of Active Magnetic Bearings (AMB) is presented. The spindle is modeled by Timoshenko beam finite elements where six degrees of freedom are taken into account. The rigid displacements are also introduced in the modeling. Gyroscopic and centrifugal terms are included in the general equation. The bearings reaction forces are modeled as linear functions of journal displacement and velocity in the bearing clearance. A cutting force model for peripheral milling is proposed to estimate the tool-tip dynamic responses as well as dynamic cutting forces which are also numerically investigated. The time history of response, orbit, FFT diagram at the tool-tip center and the bearings dynamic coefficients are plotted to analyze dynamic behavior of the spindle.
Źródło:
Journal of Theoretical and Applied Mechanics; 2016, 54, 3; 691-703
1429-2955
Pojawia się w:
Journal of Theoretical and Applied Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the machining parameters on the geometry of surfaces formed by face-milling with a milling head
Wpływ parametrów skrawania na strukturę geometryczną powierzchni frezowanej czołowo głowicą frezową
Autorzy:
Miko, E.
Nowakowski, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/152546.pdf
Data publikacji:
2008
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
skrawanie
chropowatość
falistość
prostoliniowość powierzchni
cutting
roughness
waviness
straightness
face milling
Opis:
The process of surface generation is complex and depends on numerous factors. The geometry of a surface is described by the sum of all irregularities of the actual surface, i.e. deviations in form, waviness and roughness. This study focuses on determining the influence of selected cutting parameters on the surface geometry of three materials. The laboratory face milling tests were conducted using a milling head with round-nose tools.
Proces powstawania struktury geometrycznej powierzchni (SPG) jest bardzo złożony i wpływa na niego wiele czynników. Strukturę geometryczną powierzchni opisuje zbiór wszystkich nierówności powierzchni rzeczywistej tj., odchyłki kształtu, falistości, chropowatości. Podjęto próbę określenia wpływu wybranych parametrów skrawania na strukturę geometryczną powierzchni dla różnych materiałów obrabianych. Przeprowadzono badania laboratoryjne frezowania czołowego głowicą frezową z ostrzami o zaokrąglonym narożu.
Źródło:
Pomiary Automatyka Kontrola; 2008, R. 54, nr 5, 5; 266-266
0032-4140
Pojawia się w:
Pomiary Automatyka Kontrola
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of machining parameters and tool wear on the delamination process during milling of melamine-faced chipboard
Autorzy:
Szwajka, K.
Trzepiecinski, T.
Powiązania:
https://bibliotekanauki.pl/articles/52405.pdf
Data publikacji:
2017
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Technologii Drewna
Źródło:
Drewno. Prace Naukowe. Doniesienia. Komunikaty; 2017, 60, 199
1644-3985
Pojawia się w:
Drewno. Prace Naukowe. Doniesienia. Komunikaty
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Dobór parametrów pogłębiarek frezująco-ssących
Autorzy:
Bocheński, Damian
Powiązania:
https://bibliotekanauki.pl/articles/2073468.pdf
Data publikacji:
2021
Wydawca:
Politechnika Gdańska. Wydział Inżynierii Mechanicznej i Okrętownictwa
Tematy:
pogłębiarka frezująco-ssąca
parametry pogłębiarki
pompy pogłębiarskie
milling dredger
suction dredger
dredger parameters
dredging pumps
Opis:
Artykuł przedstawia metodykę doboru parametrów pogłębiarek frezująco-ssących. Najważniejszym parametrem charakteryzującym pogłębiarki frezująco-ssące jest jej wydajność. Przedstawiana jest ona wykreślnie dla różnych rodzajów gruntu i odległości refulowania. Decydujący wpływ na wydajność pogłębiarki mają parametry instalacji pogłębiarskiej. Praca przedstawia dobór podstawowych parametrów pogłębiarki frezująco-ssącej w tym parametrów instalacji pogłębiarskiej.
Źródło:
Journal of Polish CIMEEAC; 2021, 16, 1; 5--12
1231-3998
Pojawia się w:
Journal of Polish CIMEEAC
Dostawca treści:
Biblioteka Nauki
Artykuł
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