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Tytuł:
Identification of substitute thermal capacity of solidifying alloy
Identyfikacja zastępczej pojemności cieplnej krzepnącego stopu
Autorzy:
Majchrzak, E.
Mochnacki, B.
Suchy, J. S.
Powiązania:
https://bibliotekanauki.pl/articles/281828.pdf
Data publikacji:
2008
Wydawca:
Polskie Towarzystwo Mechaniki Teoretycznej i Stosowanej
Tematy:
zadania odwrotne
krzepnięcie stopów
casting solidification
inverse problem
numerical methods
Opis:
In the paper, the problem of identification of substitute thermal capacity C(T) is discussed. This parameter appears in the case of modelling of the solidification process on the basis of one domain approach (fixed domain method). Substitute thermal capacity (STC) can be approximated, among others, by a staircase function and this case is considered. So, it is assumed that in the mathematical model describing thermal processes in the system considered the parameters of STC are unknown. On the basis of additional information concerning the cooling (heating) curves at a selected set of points, the unknown parameters can be found. The inverse problem is solved by using the least squares criterion, in which the sensitivity coefficients are applied. On the stage of numerical simulation, the boundary element method is used. In the final part of the paper, examples of computations are shown.
W pracy omówiono problem identyfikacji parametru nazywanego zastępczą pojemnością cieplną stopu. Zastępcza pojemność pojawia się w przypadku modelowania krzepnięcia stopów (a również czystych metali) na podstawie opisu matematycznego nazywanego metodą jednego obszaru. Przebieg tej funkcji można aproksymować na wiele sposobów, w pracy wykorzystano aproksymację funkcją kawałkami stałą. Założono, że przedmiotem identyfikacji są wartości kolejnych "schodków" tworzących pojemność zastępczą. Dodatkową informacją niezbędną do rozwiązania zadania odwrotnego są krzywe stygnięcia w wybranych punktach z obszaru krzepnącego i stygnącego metalu. Problem rozwiązano wykorzystując kryterium najmniejszych kwadratów, do którego wprowadzono współczynniki wrażliwości. Zadanie podstawowe i zadania analizy wrażliwości rozwiązano metodami numerycznymi, a w szczególności metodą elementów brzegowych. W końcowej części pracy pokazano przykład obliczeń (zadanie 2D).
Źródło:
Journal of Theoretical and Applied Mechanics; 2008, 46, 2; 257-268
1429-2955
Pojawia się w:
Journal of Theoretical and Applied Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental and Simulation Tests on the Impact of the Conditions of Casting Solidification from AlSi9Cu3 Alloy on their Structure and Mechanical Properties
Autorzy:
Hajkowski, J.
Ignaszak, Z.
Powiązania:
https://bibliotekanauki.pl/articles/380310.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Cu
casting solidification
casting technologies
microstructure
mechanical properties
stop Al-Si-Cu
krzepnięcie odlewu
technologie odlewania
mikrostruktura
właściwości mechaniczne
Opis:
The impact of casting conditions on microstructure a and mechanical properties was described, especially for cast products from AlSi9Cu3 alloy. Particular attention was paid to the parameters of dendritic structure: DAS 1 and DAS 2. Selected mechanical properties (by static tension test) of test castings made using basic technologies of casting: GSC - gravity sand casting, GDC - gravity die-casting and HPDC - high-pressure die-casting, are presented for cast-on test bars and cast separately. Casts were made of the same alloy AlSi9Cu3. Fractures and the zone near the fracture (after static tension test) was subjected to VT - visual tests, PT - penetration tests and metallographic tests. The condition of porosity (fracture zone) was also assessed. The analysis of virtual results was performed using the NovaFlow & Solid system together with the database and they were compared to experimental tests. This way of validation was applied in order to assess the correlation between the local rate of cooling and the size of DAS for GSC, GDC and HPDC technologies. Finally, the correlation between the parameters of structure and mechanical properties with regard to the impact of porosity was signalized.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 167-175
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Range Of Thermal Conductivity Changes Of Wet Green Foundry Sand During Casting Solidification
Zakres zmian przewodności cieplnej wilgotnej masy formierskiej na bentonicie w okresie krzepnięcia odlewu
Autorzy:
Krajewski, P. K.
Piwowarski, G.
Powiązania:
https://bibliotekanauki.pl/articles/354535.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
castings
sand mould
thermal conductivity
solidification
numerical modelling
odlew
forma piaskowa
przewodność cieplna
krzepnięcie
modelowanie numeryczne
Opis:
The paper presents results of measuring thermal conductivity of green sand mould material and time of castings solidification evaluated from cooling curves. During the experiments pure Cu (99,8 %) plate was cast into the examined sand moulds. Basing on the measurements it was stated that thermal conductivity of the moulding sand has complex temperature variability, especially during the water vaporization. It was confirmed that water vaporization strongly influences thermal conductivity of the moulding sand in the first period of the mould heating by the poured casting. The obtained dependence should be used in the numerical calculations to improve their accuracy.
Artykuł prezentuje wyniki pomiarów współczynnika przewodzenia ciepła materiału wilgotnej formy piaskowej z bentonitem oraz czas krzepnięcia odlewu płyty z miedzi o czystości 99.8%. Na podstawie eksperymentów stwierdzono, że temperaturowa zależność przewodności cieplnej badanej masy formierskiej nie ma prostego przebiegu, szczególnie w okresie odparowywania wilgoci, a uzyskana w części eksperymentalnej temperaturowa zależność powinna być stosowana w obliczeniach numerycznych w celu polepszenia jakości obliczeń.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 3; 2391-2395
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experiment and Numerical Modelling the Time of Plate-Shape Casting Solidification vs. Thermal Conductivity of Mould Material
Eksperyment i modelowanie numeryczne czasu krzepniecia odlewu płyty w funkcji przewodnictwa cieplnego materiału formy
Autorzy:
Krajewski, P. K.
Piwowarski, G.
Żak, P. L.
Krajewski, W. K.
Powiązania:
https://bibliotekanauki.pl/articles/352174.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
castings
sand mould
thermal conductivity
solidification
numerical modelling
odlew
formy piaskowe
przewodność cieplna
krzepnięcie
modelowanie numeryczne
Opis:
The paper presents results of measuring thermal conductivity of sand mould material and time of castings solidification evaluated from cooling curves and from Nova Flow & Solid numerical calculations. During the experiments pure Al (99,95%) plate was cast into the sand moulds. The analysed variable parameter in numerical calculations was mould thermal conductivity of fixed value taken from the range 0.5-0.9 W/(mK). Other mould parameters (initial temperature, mass density, heat capacity) and thermo-physical properties of liquid and solid casting were taken invariable. Basing on the measurements it was stated that thermal conductivity of the moulding sand has complex temperature variability, especially during the water vaporization and the obtained dependence should be used in the numerical calculations to improve their accuracy.
Artykuł prezentuje wyniki pomiarów współczynnika przewodzenia ciepła materiału formy piaskowej oraz czas krzepnięcia odlewu oszacowany z krzywej stygnięcia i obliczony numerycznie za pomocą Nova Flow & Solid. W czasie eksperymentów odlew w kształcie płyty wykonywano z czystego aluminium (99,95%). Zmienna w obliczeniach była przewodność cieplna materiału formy z zakresu 0,5-0,9 W/(mK). Pozostałe parametry formy (temperatura początkowa, gęstość masy i pojemność cieplna) oraz właściwości termofizyczne ciekłego i zakrzepłego metalu były stałe. Na podstawie eksperymentów stwierdzono, że temperaturowa zależność przewodności cieplnej formy nie ma prostego przebiegu, szczególnie w okresie odparowywania wilgoci, a uzyskana w części eksperymentalnej temperaturowa zależność powinna być stosowana w obliczeniach numerycznych w celu polepszenia jakości obliczeń.
Źródło:
Archives of Metallurgy and Materials; 2014, 59, 4; 1405-1408
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Studies of gas atmosphere near the metal-mould interface during casting and solidification of ductile iron
Autorzy:
Mocek, J.
Chojecki, A.
Powiązania:
https://bibliotekanauki.pl/articles/380414.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
żeliwo sferoidalne
emisja gazu
powierzchnia odlewu
ductile iron
metal mould interface
gas evolution
surface of castings
Opis:
In sand moulds, at a distance of 3 mm from the metal-mould interface, the sensors of temperature, and of oxygen and hydrogen content were installed. Temperature and the evolution of partial gas pressure have been analysed in moulds bonded with bentonite with or without the addition of seacoal, water glass or furan resin. Moulds were poured with ductile iron. For comparison, also tests with the grey iron have been executed. It was found that the gas atmosphere near the interface depends mainly on the content of a carbonaceous substance in the mould. In the green sand moulds with 5% of seacoal or bonded with furan resin, after the mould filling, a sudden increase in the hydrogen content and the drop of oxygen is observed. This gas evolution results from the oxidation of carbon and reduction of water vapour in the mould material, and also from the reduction of water vapour and alloy reoxidation. In carbon-free sand, the evolution in the gas composition is slower because water vapour is reduced only at the interface. Changes of oxygen and hydrogen content in the controlled zone are determined by the transport phenomena.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 166-170
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of Casting and Solidification of Slab Ingot from Tool Steel Using Numerical Modelling
Modelowanie numeryczne odlewania i krzepnięcia wlewków stalowych ze stali narzędziowej
Autorzy:
Tkadlečková, M.
Michalek, K.
Machovčák, P.
Kováč, M.
Socha, L.
Powiązania:
https://bibliotekanauki.pl/articles/356253.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
steel
slab ingot
macrosegregation
cracks
modelling
stal
wlewki stalowe
segregacja
pęknięcia
modelowanie
Opis:
The main problem in the production of forgings from tool steels, especially thick plates, blocks, pulleys and rods which are used for special machine components for demanding applications, it is the inhomogeneous structure with segregations, cracks in segregations or complex type of non-metallic inclusions MnS and TiCN. These forgings are actually produced from conventional forging ingots. Due to the size of forgings, it would be interesting the production of these forgings from slab ingots. It is possible that the production of forgings from slab ingots (which are distinguished by a characteristic aspect ratio A/B), it would reduce the occurrence of segregations. The paper presents the verification of the production process of slab steel ingots in particular by means of numerical modelling using finite element method. The paper describes the pre-processing, processing and post-processing phases of numerical modelling. The attention was focused on the prediction of behavior of hot metal during the mold filling, on the verification of the final porosity, of the final segregation and on the prediction of risk of cracks depending on the actual geometry of the mold.
Głównym problemem w produkcji odkuwek ze stali narzędziowych, szczególnie grubych płyt, bloków, kół pasowych i prętów, używanych do specjalnych elementów maszyn dla żądanych zastosowań, jest niejednorodna struktura z segregacją, pęknięciami w segregacji lub złożonego typu niemetaliczne wtrącenia MnS i TiCN. Te odkuwki są rzeczywiście produkowane z konwencjonalnych wlewków przeznaczonych do kucia. Ze względu na wielkość odkuwek, można by produkować te odkuwki z wlewków płaskich. Możliwe, że produkcja odkuwki z wlewków płaskich (które wyróżniają się charakterystycznym stosunkiem A/B), pozwoli zmniejszyć występowanie segregacji. W pracy przedstawiono weryfikację procesu produkcji wlewków płaskich za pomocą modelowania numerycznego z wykorzystaniem metody elementów skończonych. Artykuł opisuje fazy modelowania numerycznego: wstępną fazę przetwarzania, obróbkę i przetwarzanie końcowe. Zwrócono uwagę na zachowanie się ciekłego metalu podczas napełniania wlewnic, na weryfikację końcowej porowatości, końcowej segregacji i przewidywania ryzyka pęknięcia w zależności od rzeczywistej geometrii wlewnic.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 4; 2879-2886
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of plunger motion profile of high pressure die casting on the casting porosity and solidification rate
Autorzy:
Żak, Katarzyna
Dańko, Rafał
Żak, Paweł L.
Kowalczyk, Wojciech
Powiązania:
https://bibliotekanauki.pl/articles/27311424.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
high-pressure die casting
computer simulation
cooling rate
numerical methods
aluminium alloy
odlewanie pod wysokim ciśnieniem
symulacja komputerowa
tempo schładzania
metody numeryczne
stop aluminium
Opis:
The high pressure die casting (HPDC) is a technique that allows us to produce parts for various sectors of industry. It has a great application in such sectors as automotive, energy, medicine, as the HPDC allows us to produce parts very fast and very cheaply. The HPDC casting quality depends on many parameters. The parameters among others, are cast alloy alloy metallurgy, filling system design, casting technology elements geometry and orientation, as well as, machine operation settings. In the article, different plunger motion schemes of the HPDC machine were taken into account. Analyses lead to learning about plunger motion influence on the casting porosity and solidification process run. Numerical experiments were run with the use of MAGMASoft® simulation software. Experiments were performed for industrial casting of water pump for automotive. Main parameter taken into account was maximal velocity of the plunger in the second phase. The analysis covered porosity distribution, feeding time through the gate, temperature field during whole process, solidification time. Cooling curves of the casting in chosen points were also analysed. Obtained results allow us to formulate conclusions that connect plunger motion scheme, gate solidification time and the casting wall thickness on the solidification rate and porosity of the casting.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2023, 71, 5; art. no. e147339
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Zastosowanie programu Flow-3D do symulacji procesu zalewania oraz krzepnięcia odlewów z żeliwa sferoidalnego. Cz. II
Application of the Flow-3D software for simulation of the spheroidal iron casting and solidification. Part II
Autorzy:
Gwiżdż, A.
Małysza, M.
Nowak, M.
Powiązania:
https://bibliotekanauki.pl/articles/391858.pdf
Data publikacji:
2013
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
produkcja odlewnicza
wspomaganie komputerowe
symulacja zalewania i krzepnięcia
armatura żeliwna
instalacja gazowa
sieć gazowa
computer aiding
casting production
casting and solidification simulation
cast iron fittings
gas transmission system
Opis:
Przeprowadzono analizę symulacyjną zalewania i krzepnięcia odlewów z żeliwa sferoidalnego EN-GJS-400-15 zasuw miękko uszczelnionych do sieci gazowych z rur PE. Analiza ta przeprowadzona została w programie Flow-3D. Na podstawie dostarczonych przez Fabrykę Armatur JAFAR SA dokumentacji wykonane zostały bryły przestrzenne, które następnie zostały poddane analizie symulacyjnej procesu zalewania oraz krzepnięcia dla zasuw trzech wielkości DN50, DN100 i DN150. W części I artykułu [2] przedstawiono analizę symulacyjną dotyczącą zasuwy DN150, a w niniejszej publikacji, będącej częścią II, symulację dotyczącą zasuwy DN50.
A simulation analysis was carried out on the casting and solidification of EN-GJS-400-15 spheroidal iron for production of soft-sealed wedge gates for PE pipe gas networks. The analysis was made in the Flow-3D software. Based on the engineering documentation provided by Fabryka Armatur JAFAR SA spatial bodies were developed and analysed by simulation of the casting and solidification processes of wedge gates in three sizes: DN50, DN100 and DN150. Part I of the work [2] presents the simulation analysis for the DN150 gate; this section of the work, i.e. Part II, the simulation applies to the DN50 gate.
Źródło:
Prace Instytutu Odlewnictwa; 2013, 53, 2; 29-40
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Casting Die Cooling on Solidification Process and Microstructure of Hypereutectic Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380676.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
casting die cooling
water mist
hypereutectic silumin
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewanie kokilowe
mgła wodna
silumin nadeutektyczny
Opis:
The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic alloys: AlSi15 and AlSi19. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified silumins on the research station allowing the cooling of the special permanent probe using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of hypereutectic silumins. The study demonstrated that the use of mold cooled with water mist stream allows in wide range the formation of the microstructure of hypereutectic silumins. It leads to higher homogeneity of microstructure and refinement of crystallizing phases and also it increases subsequently the mechanical properties of casting.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 175-180
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effect of Water Mist Cooling of Casting Die on the Solidification, Microstructure and Properties of AlSi20 Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/353825.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
silicon dendrites
casting die cooling
water mist
hypereutectic Al-Si alloy
Opis:
Unmodified AlSi20 alloy were casted at the research station, allowing for sequential multipoint cooling using a dedicated computer- controlled program. This method allows for the formation of the microstructure of hypereutectic AlSi20 alloy and also increases hardness. Primary silicon dendrites were found in the microstructure of cooled samples. Based on these dendrites, the formation of primary silicon particles is explained. Cooling of casting die with a water mist stream causes changes in solidification, which leads to expansion of the boundary layer with columnar crystals and shrinkage of the core zone with equiaxed crystals. It also causes more regular hardness distribution around pre-eutectic Si crystals, which can lead to tensile strength and machinability improvement.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 1; 187-194
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of simulation model parameters for solidification of metals with use of agent-based evolutionary algorithm
Optymalizacja parametrów modelu symulacyjnego procesu krzepnięcia metali z zastosowaniem agentowego algorytmu ewolucyjnego
Autorzy:
Kluska-Nawarecka, S.
Smolarek-Grzyb, A.
Byrski, A.
Wilk-Kołodziejczyk, D.
Powiązania:
https://bibliotekanauki.pl/articles/305357.pdf
Data publikacji:
2008
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
numeryczna symulacja
algorytmy ewolucyjne
system agentowy
proces krzepnięcia odlewów
odlew
numerical simulation
evolutionary algorithm
agent systems
solidification casting process
casting
Opis:
The finite elements method (FEM) is currently widely used for simulation of thermal processes. However, one of still unresolved problems remains proper selection of mathematical model parameters for these processes. As far as modelling of cooling casts in forms is concerned, particular difficulties appear while estimating values of numerous coefficients such as: heat transport coefficient between metal and form, specific heat, metal and form heat conduction coefficient, metal and form density. Coefficients mentioned above depend not only on materials properties but also on temperature. In the paper the idea of optimalization of simulation method parameters based on adaptive adjustment of curve representing simulation result and result obtained in physical experiment is presented along with the idea of evolutionary and agent-based evolutionary optimization system designed to conduct such optimizations. Preliminary results obtained with use of ABAQUS system available in ACK CYFRONET and software developed at AGH-UST conclude the paper.
Metoda elementów skończonych (MES) znajduje obecnie liczne zastosowania w symulacji procesów cieplnych. Wciąż jednak nierozwiązalny pozostaje problem doboru niektórych współczynników modeli matematycznych tych procesów. Przy modelowaniu stygnięcia odlewów w formie, szczególne trudności powstają przy wyznaczeniu wartości licznych parametrów, np.: współczynnika transportu ciepła pomiędzy metalem a formą, ciepła właściwego, współczynnika przewodnictwa cieplnego metalu i formy, gęstości metalu i formy. Współczynniki te zależą nie tylko od właściwości materiałów, lecz również od temperatury. W artykule zaproponowano metodę optymalizacji wartości parametrów modelu opartą na adaptacyjnym dostosowaniu krzywej stanowiącej wynik symulacji do przebiegu uzyskanego w eksperymencie fizycznym z zastosowaniem algorytmu ewolucyjnego w wersji agentowej. Wstępne wyniki obliczeń zostały zrealizowane przy wykorzystaniu systemu ABAQUS dostępnego w ACK CYFRONET oraz oprogramowania opracowanego przez AGH-UST.
Źródło:
Computer Science; 2008, 9; 55-66
1508-2806
2300-7036
Pojawia się w:
Computer Science
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation of solidification conditions in high quality castings for mining industry
Symulacja warunków krzepnięcia wysokojakościowych odlewów dla przemysłu górniczego
Autorzy:
Głownia, J.
Koshal, D.
Skoczylas, R.
Sobula, S.
Powiązania:
https://bibliotekanauki.pl/articles/355385.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
yoke casting
solidification
porosity
casting simulation
odlewanie jarzm
krzepnięcie
porowatość
symulacja odlewania
Opis:
To obtain a right casting methoding of a yoke used in mining industry, a computer simulation of filling of mould cavity as well as casting solidification has been applied. Analysis of the casting solidification showed, that an initial casting methoding, based on common foundry practice, had to be changed. An initial bottom gating system was changed into a side-bottom one, what allowed smooth filling of mould cavity. Modified risering system enabled proper feeding of the casting. Ensuring high quality casting enable to substitute parts manufactured by forging.
Dla uzyskania właściwej technologii odlewania jarzm dla przemysłu górniczego wykorzystano komputerową symulację zapełniania wnęki formy i krzepnięcia odlewu. Analiza procesu krzepnięcia odlewu wykazała, że zastosowana typowa technologia odlewania musi być zmieniona. Syfonowy układ wlewowy zastąpiono doprowadzeniem metalu z boku u dołu formy, co zapewniło spokojne wypełnienie wnęki formy. Zmodyfikowany układ zasilający zapewnił odpowiednie zasilenie, co gwarantuje wysoką jakość odlewu i wyeliminowanie odkuwek.
Źródło:
Archives of Metallurgy and Materials; 2013, 58, 3; 791-794
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical simulation of solidification of a casting taking into account fluid flow and heat transfer phenomena. The axisymmetrical problem
Autorzy:
Parkitny, R.
Sowa, L.
Powiązania:
https://bibliotekanauki.pl/articles/281858.pdf
Data publikacji:
2001
Wydawca:
Polskie Towarzystwo Mechaniki Teoretycznej i Stosowanej
Tematy:
solidification
molten metal flow
mould filling
mathematical modelling
Opis:
In the paper, a mathematical and a numerical model of solidification of a cylindrical shaped casting, which takes into account the process of filling the mould cavity with the molten metal, has been proposed. The feeding of the casting by a riser head during solidification has also been taken into cansideration. Velocity fields were obtained by solving the Navier-Stokes equations and the continuity equation, while thermal fields were obtained by solving the conduction equation containing the convection term. The changes in the thermophysical parameters, with respect to temperature, were taken into consideration. The problem was solved by the finite element method.
Symulacja numeryczna krzepnięcia odlewu z uwzględnieniem zjawisk cieplno-przepływowych. Zadanie osiowo-symetryczne. W pracy sformułowano model matematyczny i numeryczny procesu krzepnięcia odlewu o kształcie cylindrycznym z uwzględnieniem procesu wypełniania wnęki formy ciekłym metalem i zasilania odlewu przez nadlew podczas jego krzepnięcia. Uwzględniono wzajemną zależność zjawisk cieplnych i dynamicznych. Pola prędkości otrzymano z równań Naviera-Stokesa i równania ciągłości, natomiast pola temperatury z rozwiązania równania przewodzenia ciepła z członem konwekcyjnym. Uwzględniano zmianę parametrów termofizycznych w funkcji temperatury. Postawione zadanie rozwiązano metodą elementów skończonych.
Źródło:
Journal of Theoretical and Applied Mechanics; 2001, 39, 4; 909-921
1429-2955
Pojawia się w:
Journal of Theoretical and Applied Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical Evaluation of the Impact of Riser Geometry on The Shrinkage Defects Formation in the Solidifying Castin
Autorzy:
Sowa, L.
Skrzypczak, T.
Kwiatoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/2048812.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
numerical simulations
solidification
casting defects
FEM
Opis:
The work concerns of modeling the process of manufacturing machine parts by casting method. Making a casting without internal defects is a difficult task and usually requires numerous computer simulations and their experimental verification at the prototyping stage. Numerical simulations are then of priority importance in determining the appropriate parameters of the casting process and in selecting the shape of the riser for the casting fed with it. These actions are aimed at leading shrinkage defects to the riser, so that the casting remains free from this type of defects. Since shrinkage defects usually disqualify the casting from its further use, this type of research is still valid and requires further work. The paper presents the mathematical model and the results of numerical simulations of the casting solidification process obtained by using the Finite Element Method (FEM). A partial differential equation describing the course of thermal phenomena in the process of 3D casting creating was applied. This equation was supplemented with appropriate boundary and initial conditions that define the physical problem under consideration. In numerical simulations, by selecting the appropriate shape riser, an attempt was made to obtain a casting without internal defects, using a simple method of identifying their location. This is the main aim of the research as such defects in the casting disqualify it from use.
Źródło:
Archives of Metallurgy and Materials; 2022, 67, 1; 181-187
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
High Temperature Thermal Properties of Bentonite Foundry Sand
Autorzy:
Krajewski, P. K.
Suchy, J. S.
Piwowarski, G.
Krajewski, W. K.
Powiązania:
https://bibliotekanauki.pl/articles/380747.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting
solidification
bentonite sand mould
thermophysical properties
odlewanie
krzepnięcie
piasek formierski
bentonit
właściwości termofizyczne
Opis:
The paper presents results of measuring thermal conductivity and heat capacity of bentonite foundry sand in temperature range ambient – 900 °C. During the experiments a technical purity Cu plate was cast into the green-sand moulds. Basing on measurements of the mould temperature field during the solidification of the casting, the temperature relationships of the measured properties were evaluated. It was confirmed that water vaporization strongly influences thermal conductivity of the moulding sand in the first period of the mould heating by the poured casting.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 47-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Casting Velocity on Structure of Al Continuous Ingots
Autorzy:
Bartocha, D.
Wróbel, T.
Szajnar, J.
Adamczyk, W.
Jamrozik, W.
Dojka, M.
Powiązania:
https://bibliotekanauki.pl/articles/354184.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum
primary structure
ingot
continuous casting
simulation of solidification process
Opis:
The aim of paper was determination of influence of the casting velocity in horizontal continuous casting process on solidification phenomenon and next primary structure of aluminum ingots. In the range of studies was conducted the experiment concerning continuous casting of Al ingots with diameter 30 mm at velocity from 30 to 80 mm/min. Moreover was developed adequate to the real the virtual model of cooled water continuous casting mould, which was used in simulation of solidification process of Al continuous ingot, made in ANSYS Fluent software. In result was determined the influence of casting velocity and temperature of cooling water on position of crystallization front inside the continuous casting mould. While the shape and size of grains in primary structure of Al continuous ingots were determined on the basis of metallographic macroscopic studies. On the basis of the results analysis was affirmed that increase of casting velocity strongly influences on position of crystallization front and causes increase of temperature of ingot leaving the continuous casting mould. In result the increase of casting velocity supposedly leads to decrease of temperature gradient on crystallization front what creates coarse grains in primary structure of aluminum continuous ingots and caused low usable properties i.e. suitability to plastic deformation.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 3; 1609-1613
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Computer Simulation of Microsegregation of Sulphur and Manganese and Formation of MnS Inclusions while Casting Rail Steel
Autorzy:
Kalisz, D.
Gerasin, S.
Bobrowski, P.
Żak, P. L.
Skowronek, T.
Powiązania:
https://bibliotekanauki.pl/articles/355990.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification
stal szynowa
MnS precipitates
Opis:
The quality of rail steel is conditioned by its high mechanic qualities, which greatly depend on the presence of undesired nonmetallic inclusions. The paper is devoted to the segregation of components, mainly sulphur, and the formation of manganese sulphide in the process of steel solidification, at the casting rate of 100 and 500 K/min. Sulphur is a steel component which disadvantageously influences its numerous parameters. The oxide-sulphide and sulphide precipitations cause cracks and lower the strength of the material. This phenomenon was modeled with the use of author’s computer program based on Matsumiya interdendritic microsegregation model. The main assumptions of this model and thermodynamic conditions of inclusion formation during casting of steel are discussed in this paper. Two cases were analyzed: in the first one the MnS was assumed to form a pure and constant compound, whereas in the other one the manganese sulfide was precipitated as a component of a liquid oxide solution, and its activity was lower than unity. The final conclusion is that chemical composition of steel is the major parameter deciding about the formation of MnS inclusions.
Źródło:
Archives of Metallurgy and Materials; 2016, 61, 4; 1939-1944
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Estimation Of Cooling Rates In Suction Casting And Copper-Mould Casting Processes
Oszacowanie szybkości chłodzenia stopów w metodach suction casting i copper-mould casting
Autorzy:
Kozieł, T.
Powiązania:
https://bibliotekanauki.pl/articles/353134.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
suction casting
copper mould casting
cooling rate
cellular solidification
eutectic solidification
szybkość chłodzenia
krystalizacja komórkowa
krystalizacja eutektyczna
Opis:
The cooling rates associated with suction and copper-mould casting of ø2, ø3 and ø5 mm rods made in Fe-25wt%Ni and Al-33wt%Cu alloys were determined based on their cellular and lamellar spacings, respectively. The work showed that the temperature profile in cylindrical samples can not be determined merely by microstructural examination of eutectic sample alloys. A concave solidification front, as a result of eutectic transformation, caused decrease of a lamellar spacing while approaching to the rod centre. The minimum axial cooling rates, estimated based on the cellular spacing in the Fe-25wt%Ni alloy, were evaluated to be about 200 K/s for both ø2 and ø3 mm and only 30 K/s for the ø5 mm suction cast rods. The corresponding values were slightly lower for the copper-mould cast rods.
Na podstawie analizy wielkości dendrytów komórkowych w stopie Fe-25Ni i odległości międzypłytkowych w stopie Al-33Cu zostały oszacowane szybkości chłodzenia w trakcie odlewania stopów metodami suction casting i copper-mould casting. Badania wykazały, że rozkład szybkości chłodzenia w cylindrycznych próbkach nie może być oszacowany w stopach z krystalizacją eutektyczną. W tym przypadku bowiem dochodzi do zmniejszania odległości międzypłytkowej w miarę zbliżania się do osi pręta, ze względu na wklęsły charakter frontu krystalizacji. Minimalna szybkość chłodzenia w osi prętów odlanych za pomocą metody suction casting, wyznaczona w oparciu o pomiary wielkości dendrytów komórkowych w stopie Fe-25wt%Ni, wyniosła ok. 200 K/s dla stopów o średnicy ø2 i ø3 mm, i tylko 30 K/s dla stopów o średnicy ø5 mm. W przypadku stopów odlanych metodą copper-mould casting oszacowane wartości były nieznacznie mniejsze.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 2A; 767-771
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of Fluid Flow and Solidification in Billet Caster Continuous Casting Mold with Electromagnetic Stirring
Autorzy:
Maurya, A.
Kumar Jha, P.
Powiązania:
https://bibliotekanauki.pl/articles/351082.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
continuous casting
mold
electromagnetic stirring
fluid flow
solidification
Opis:
Electromagnetic stirrer generates swirling fluid flow, boosts the mixing of molten steel near the solidification front and enhances the quality of the continuously cast products. In the present investigation, attention is paid towards studying the effect of in-mold electromagnetic stirring on fluid flow and solidification. A three-dimensional coupled mathematical model of solidification and magnetohydrodynamics has been established for billet caster mold. The alternating magnetic field is applied to the solidification model where fluid flow, heat transfer, and electromagnetic equations are solved simultaneously. It has been found that an increase in field frequency decreases the length of stirring and the liquid fraction of the steel at the center of the mold exit. Tangential velocity near the solidification front increases with the magnetic field frequency or flux density, due to which, a break in solidified shell near stirrer position is predicted whose width increases accordingly.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 1; 413-424
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Preparation and Microstructure Evolution of Continuous Unidirectional Solidification Tin Bronze Alloy at Different Continuous Casting Speed
Autorzy:
Luo, Jihui
Powiązania:
https://bibliotekanauki.pl/articles/946869.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
unidirectional solidification
Tin bronze
microstructure evolution
continuous casting
casting speed
krzepnięcie jednokierunkowe
brąz cynowy
mikrostruktura
odlewanie ciągłe
prędkość odlewania
Opis:
The mold temperature of the downward continuous unidirectional solidification (CUS) cannot be controlled higher than the liquidus of alloys to be cast. Therefore, the continuous casting speed becomes the main parameter for controlling the growth of columnar crystal structure of the alloy. In this paper, the tin bronze alloy was prepared by the downward CUS process. The microstructure evolution of the CUS tin bronze alloy at different continuous casting speeds was analysed. In order to further explain the columnar crystal evolution, a relation between the growth rate of columnar crystal and the continuous casting speed during the CUS process was built. The results show that the CUS tin bronze alloy mainly consists of columnar crystals and equiaxed crystals when the casting speed is low. As the continuous casting speed increases, the equiaxed crystals begin to disappear. The diameter of the columnar crystal increases with the continuous casting speed increasing and the number of columnar crystal decreases. The growth rate of columnar crystal increases with increasing of the continuous casting speed during CUS tin bronze alloy process.
Źródło:
Archives of Foundry Engineering; 2020, 20, 2; 118-122
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A New Stress Criterion for Hot-Tearing Evaluation in Solidifying Casting
Autorzy:
Szczygiol, N.
Powiązania:
https://bibliotekanauki.pl/articles/970566.pdf
Data publikacji:
2012
Wydawca:
Politechnika Białostocka. Oficyna Wydawnicza Politechniki Białostockiej
Tematy:
odlewanie
symulacja komputerowa
naprężenie
chłodzenie
casting
computer simulation
hot tearing
solidification processing
Opis:
This work concerns a new criterion for hot-tearing evaluation in castings. Algorithm describing the conduction of computer simulations of phenomena accompanying the casting formation, which performing is the preparation stage for using of this criterion, is also described. According to the low recurrence of phenomena occurring during solidification (e.g. grained structure parameters, stresses distribution) the casting’s hot-tearing inclination can be estimated only in approximated manner. Because of still following at present rapid computer processors development, and techniques of its programming, enables to suppose that in short time the efficiency of computer simulations will arise so much, the problem of hot-tearing evaluation newly became interesting for the team working on computer simulations at the Institute for Computer and Information Sciences at Częstochowa University of Technology.
Źródło:
Acta Mechanica et Automatica; 2012, 6, 4; 56-62
1898-4088
2300-5319
Pojawia się w:
Acta Mechanica et Automatica
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Type and Shape of the Chill on Solidification Process of Steel Casting
Autorzy:
Jaromin, M.
Dojka, R.
Jezierski, J. R.
Dojka, M.
Powiązania:
https://bibliotekanauki.pl/articles/380243.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
crystallization process
computer simulation
steel casting
chill
proces krzepnięcia
proces krystalizacji
symulacja komputerowa
odlewy stalowe
chłód
Opis:
The article is a case study of the steel milling ring casting of about 6 tonnes net weight. The casting has been cast in the steel foundry the authors have been cooperating with. The aim was to analyse the influence of the shape of the chills and the material which was used to make them on the casting crystallization process. To optimally design the chills the set of the computer simulation has been carried out with 3 chills’ shape versions and 3 material’s versions and the results have been compared with the technology being in use (no chills). The proposed chills were of different thermal conductivity from low to high. Their shapes were obviously dependant on the adjacent casting surface geometry but were the result of the attempt to optimise their effect with the minimum weight, too. The chills working efficiency was analysed jointly with the previously designed top feeders system. The following parameters have been chosen to compare their effectiveness and the crystallization process: time to complete solidification and so-called fed volume describing the casting feeding efficiency. The computer simulations have been carried out with use of MagmaSoft v. 5.2 software. Finally, the optimisation has led to 15% better steel yield thanks to 60% top feeders weight reduction and 40% shorter solidification time. The steel ring cast with use of such technology fulfil all quality criteria.
Źródło:
Archives of Foundry Engineering; 2019, 1; 35-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The assessment of bell casting producibility based on computer simulation of pouring and solidification
Autorzy:
Nadolski, M.
Zyska, A.
Konopka, Z.
Łągiewka, M.
Karolczyk, J.
Powiązania:
https://bibliotekanauki.pl/articles/381931.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
bell casting
artistic casting
computer simulation
odlewanie dzwonu
odlewnictwo artystyczne
symulacja komputerowa
Opis:
The work estimates the possibility of modification of the traditional production method of bell castings taking into account calculations performed by NovaFlow&Solid simulation program. Changes are evaluated with regard to the arrangement of the shrinkage defects in castings, which are of influence on the acoustic and mechanical properties of castings.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 141-144
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mathematical model of solidification of the axisymmetric casting while taking into account its shrinkage
Autorzy:
Sowa, L.
Powiązania:
https://bibliotekanauki.pl/articles/122268.pdf
Data publikacji:
2014
Wydawca:
Politechnika Częstochowska. Wydawnictwo Politechniki Częstochowskiej
Tematy:
mathematical modelling
solidification
shrinkage cavity
molten metal flow
modelowanie matematyczne
krzepnięcie
jama skurczowa
przepływ ciekłego metalu
Opis:
In this paper, the mathematical and numerical model of the solidification of a cylindrical shaped casting, while taking into account the process of the mould cavity filling with molten metal, has been proposed. The feeding of the casting by a riser head during solidification and the formation of shrinkage cavity has also been taken into consideration. The shape and depth of the shrinkage cavity distribution was estimated. One aim of the paper is to obtain a casting without shrinkage defects. Velocity fields were obtained by solving the Navier-Stokes equations and the continuity equation, while the thermal fields were obtained by solving the conduction equation containing the convection term. The changes in the thermophysical parameters, with respect to temperature, were taken into account. The problem was solved by the finite element method.
Źródło:
Journal of Applied Mathematics and Computational Mechanics; 2014, 13, 4; 123-130
2299-9965
Pojawia się w:
Journal of Applied Mathematics and Computational Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation of Casting Technologies for Al-Si-Cu Plate Casting
Autorzy:
Cupido, L. H.
Żak, P. L.
Powiązania:
https://bibliotekanauki.pl/articles/379873.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
information technology
foundry industry
aluminium alloy
oxide film
casting simulation
krzepnięcie stopu
technologia informatyczna
przemysł odlewniczy
stop aluminium
warstwa tlenkowa
symulacja odlewania
Opis:
During the casting of aluminium alloys, the susceptibility to form oxide films is high, due to the turbulent flow of the melt and constant exposure of new surface area. This have impact on the properties of the material and the service life of the casting components. Also, hydrogen solubility in the solid state are very low, which ends up being rejected and causing porosity. After pouring, when solidification occurs, another phenomenon arise called shrinkage. This require excess molten metal to be fed during this phase change to eliminate or reduce the effect of volumetric changes. Filling and feeding during aluminium casting is therefore of paramount importance, and careful steps needs to be undertaken to reduce possible defects in the castings. The objective is to apply studied literature guides and rules and simulate the casting process of aluminium alloys, and understand the how certain defects are occurring during this process. This is a preliminary study towards the understanding of the “macro evolution” of Al-Si-Cu alloy during solidification, which will be the bases for the study of microsegregation of the specified alloy.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3 spec.; 11-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Sensitivity of conti-casting process with respect to cooling conditions
Analiza wrażliwości procesu ciągłego odlewania na warunki chłodzenia wlewka
Autorzy:
Mochnacki, B.
Majchrzak, E.
Powiązania:
https://bibliotekanauki.pl/articles/281418.pdf
Data publikacji:
2002
Wydawca:
Polskie Towarzystwo Mechaniki Teoretycznej i Stosowanej
Tematy:
continuous casting
solidification process
sensitivity analysis
boundary element method
Opis:
In the first part of this paper mathematical description of heat transfer processes proceeding in the domain of continuous casting is presented. The approach called the second generation modelling is taken into account. In particular, the capacity of a source function in the energy equation is determined by the nucleation and growth laws and the Johnson-Mehl-Avrami-Kolmogorow theory. Next, on the basis of the methods of sensitivity analysis the influence of cooling conditions of the cast slab surface on the course of solidification process is analyzed. At the stage of numerical computations the boundary element method has been used. In the final part of the paper an example of computations is presented.
W pierwszej części pracy przedstawiono opis matematyczny krzepnięcia wlewka ciągłego wytwarzanego z czystego matalu. Do opisu wykorzystano podeście nazywane modelem drugiej generacji. W szczególności, wydajność wewnętrznych źródeł ciepła będąca składnikiem równania energii jest wyznaczana na podstawie praw zarodkowania i wzrostu oraz teorii Johnsona-Mehla-Avrami-Kołomogorowa. Następnie, wykorzystując metodę bezpośrednią analizy wrażliwości, badano wpływ warunków chłodzenia powierzchni wlewka na proces jego krzepnięcia. Na etapie obliczeń numerycznych zastosowano metodę elementów brzegowych. W końcowej części pracy pokazano przykład obliczeń numerycznych.
Źródło:
Journal of Theoretical and Applied Mechanics; 2002, 40, 1; 129-147
1429-2955
Pojawia się w:
Journal of Theoretical and Applied Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Temperature and Velocity Fields During Filling of Continuous Casting Mould
Autorzy:
Sowa, L.
Skrzypczak, T.
Kwiatoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/379679.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
continuous casting
numerical simulation
molten metal flow
krzepnięcie
odlewanie
symulacja numeryczna
Opis:
In this paper, the mathematical model and numerical simulations of the molten steel flow by the submerged entry nozzle and the filling process of the continuous casting mould cavity are presented. In the mathematical model, the temperature fields were obtained by solving the energy equation, while the velocity fields were calculated by solving the momentum equations and the continuity equation. These equations contain the turbulent viscosity which is found by solving two additional transport equations for the turbulent kinetic energy and its rate of dissipation. In the numerical simulations, coupling of the thermal and fluid flow phenomena by changes in the thermophysical parameters of alloy depending on the temperature has been taken into consideration. This problem (2D) was solved by using the finite element method. Numerical simulations of filling the continuous casting mould cavity were performed for two variants of liquid metal pouring. The effect of the cases of pouring the continuous casting mould on the velocity fields and the solid phase growth kinetics in the process of filling the continuous casting mould was evaluated as these magnitudes have an influence on the high quality of the continuous cast steel slab.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 115-118
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Liquid Metal Movements on the Casting Creation
Autorzy:
Sowa, Leszek
Skrzypczak, Tomasz
Kwiatoń, Paweł
Powiązania:
https://bibliotekanauki.pl/articles/2049715.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
numerical simulations
solidification
Navier-Stokes equations
Opis:
Knowledge about complex physical phenomena used in the casting process simulation requires continuous complementary research and improvement in mathematical modeling. The basic mathematical model taking into account only thermal phenomena often becomes insufficient to analyze the process of metal solidification, therefore more complex models are formulated, which include coupled heat-flow phenomena, mechanical or shrinkage phenomena. However, such models significantly complicate and lengthen numerical simulations; therefore the work is limited only to the analysis of coupled thermal and flow phenomena. The mathematical description consists then of a system of Navier-Stokes differential equations, flow continuity and energy. The finite element method was used to numerically modeling this problem. In computer simulations, the impact of liquid metal movements on the alloy solidification process in the casting-riser system was assessed, which was the purpose of this work, and the locations of possible shrinkage defects were pointed out, trying to ensure the right supply conditions for the casting to be free from these defects.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 2; 489-495
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Relationship Between the Solidification Parameters and Chemical Composition of Nickel Superalloy IN-713C
Autorzy:
Binczyk, F.
Gradoń, J.
Cwajna, J.
Szymszal, J.
Powiązania:
https://bibliotekanauki.pl/articles/383245.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
nickel alloy IN-713C
thermal analysis
solidification parameters
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
stop niklu IN-713C
analiza termiczna
parametry zestalania
Opis:
The paper presents the results of studies on the development of correlation of solidification parameters and chemical composition of nickel superalloy IN-713C, which is used i.a. on aircraft engine turbine blades. Previous test results indicate significant differences in solidification parameters of the alloy, especially the temperatures Tliq and Tsol for each batch of ingots supplied by the manufacturer. Knowledge of such a relationship has important practical significance, because of the ability to asses and correct the temperatures of casting and heat treatment of casts on the basis of chemical composition. Using the statistical analysis it was found that the temperature of the solidification beginning Tliq is mostly influenced by the addition of carbon (similar to iron alloys). The additions of Al and Nb have smaller but still significant impact. Other alloying components do not have significant effect on Tliq. The temperature Teut is mostly affected by Ni, Ti and Nb. The temperature Tsol is not in any direct correlation with the chemical composition, which is consistent with previous research. The temperature Tsol depends primarily on the presence of non-metallic inclusions present in feed materials and introduced during the melting and casting processes.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modeling of the formation of AlN precipitates during solidification of steel
Autorzy:
Kalisz, D.
Rzadkosz, S.
Powiązania:
https://bibliotekanauki.pl/articles/381716.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
computer simulation
aluminum nitride
solidification of steel
continuous casting of steel
silicon steel
symulacja komputerowa
azotek glinu
krzepnięcie stali
ciągłe odlewanie stali
stal krzemowa
Opis:
The study was carried out computer simulations of the formation process of AlN precipitates in the solidification of steel. The chemical composition of steel and non-metallic inclusions formed was determined using the commercial software FactSage. Calculated amount of precipitates formed during cooling of steel between the liquidus and solidus temperatures under conditions of thermodynamic equilibrium. In parallel, the computations were performed using your own computer program. It was found that aluminum nitride is formed at the final stage of solidification, and the condition of its formation is low oxygen content in steel.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1; 63-68
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of the Effect of External Conditions During Crystallization and Solidification on the Final Structure of AlSi7Mg
Autorzy:
Radkovský, Filip
Gawronová, Martina
Kroupová, Ivana
Powiązania:
https://bibliotekanauki.pl/articles/27314125.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
gravity casting
silumin
aluminium alloy
solidification
microstructure
eutectic
odlewanie grawitacyjne
alpaks
stop aluminium
krzepnięcie
mikrostruktura odlewów
Opis:
Abstract The paper deals with the possibilities of influencing the final microstructure of aluminium alloy castings by changing the external conditions of crystallization and solidification. Aluminum alloys, especially Al-Si alloys, are nowadays one of the most used non-ferrous metal alloys, especially due to their mass application in the automotive field. It is in this industry that extreme emphasis is placed on the quality of cast parts with regard to safety. For this reason, a key production parameter is the mastery of the control of the resulting microstructure of the castings and the associated internal quality, which is subject to high demands defined by international standards. The aim of the experiment of this paper is to evaluate the effect of different preheating of the metal mould on the resulting structure and hardness of test castings made of AlSi7Mg0.3 material. The hardness measurement will be evaluated on a hardness tester. The parameter SDAS, Microporosity, Content of excluded eutectic will be evaluated. Dependencies will be found and plotted.
Źródło:
Archives of Foundry Engineering; 2023, 23, 1; 118--123
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical Simulation of Directional Solidification Process of Single Crystal Ni- Based Superalloy Casting
Autorzy:
Szeliga, D.
Kubiak, K.
Sieniawski, J.
Powiązania:
https://bibliotekanauki.pl/articles/383046.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
single crystal
superalloys
nickel based superalloys
ProCAST
casting defects
numerical simulation
monokryształy
superstopy
nikiel
wady odlewu
symulacja numeryczna
Opis:
The analysis of influence of mould withdrawal rate on the solidification process of CMSX-4 single crystal castings produced by Bridgman method was presented in this paper. The predicted values of temperature gradient, solidification and cooling rate, were determined at the longitudinal section of casting blade withdrawn at rate from 1 to 6mm/min using ProCAST software. It was found that the increase of withdrawal rate of ceramic mould results in the decrease of temperature gradient and the growth of cooling rate, along blade height. Based on results of solidification parameter G/R (temperature gradient/solidification rate), maximum withdrawal rate of ceramic mould (3.5 mm/min), which ensures lower susceptibility to formation process of new grain defects in single crystal, was established. It was proved that these defects can be formed in the bottom part of casting at withdrawal rate of 4 mm/min. The increase of withdrawal rate to 5 and 6 mm/min results in additional growth of susceptibility of defects formation along the whole height of airfoil.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 111-118
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Peritectic Determination by a Melt Deck Thermal Analysis System
Autorzy:
Tuttle, R. B.
Powiązania:
https://bibliotekanauki.pl/articles/382534.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
thermal analysis
solidification
continuous casting
peritectic reaction
analiza termiczna
krzepnięcie
odlewanie ciągłe
reakcja perytektyczna
Opis:
There has been a growing interest in the peritectic due to increasing productivity, quality, and alloy development. Differential scanning calorimetry (DSC) has traditionally been used to study steel solidification but suffers significant limitations when measuring the solidus and peritectic. This work covers a new thermal analysis system that can characterize the peritectic reaction. Heats of AISI/SAE 1030 and 4130 steel were poured to provide some benchmarking of this new technique. The peritectic was detected and the reaction temperature measured. Measurements agree reasonably well with reference information. A review of the literature and thermodynamic calculations did find some disagreement on the exact temperatures for the peritectic and solidus. Some of this difference appears to be related to the experimental techniques employed. It was determined that the system developed accurately indicates these reaction temperatures. The system provides a unique method for examining steel solidification that can be employed on the melt deck.
Źródło:
Archives of Foundry Engineering; 2019, 1; 83-88
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Computer- Aided Design of Steel Casting Taking into Account the Feeding Ability
Autorzy:
Polyakov, S.
Kuzyi, O.
Korotschenko, A.
Korovin, V.
Bast, J.
Powiązania:
https://bibliotekanauki.pl/articles/382561.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
computer-aided design
casting
solidification
cast designer
freeCAD
feeding ability
riser
projektowanie wspomagane komputerowo
odlew
krzepnięcie
Opis:
A new Computer-Aided Design approach is introduced for design of steel castings taking into account the feeding ability in sand moulds. This approach uses the geometrical modeling by a CAD-program, in which the modul “Castdesigner” is implemented, which includes the feeding models of steel castings. Furthermore, the feeding ability is guaranteed immediately during the design by an interactive geometry change of the casting cross section, so that a directional feeding of the solidifying casting from the installed risers is assured.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 49-54
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the solidification and properties of plaster cast Al based composites
Analiza krzepnięcia i właściwości odlewanych kompozytów na bazie aluminium
Autorzy:
Egizabal, P.
García Romero, A.
Torregaray, A.
Powiązania:
https://bibliotekanauki.pl/articles/354555.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
F3S.20S
MMCs
odlewy gipsowe
krzepnięcie
lost wax
plaster casting
solidification
Opis:
The present work deals with aspects related to the solidification and properties of an Al-Si10Mg/SiC20p alloy cast in plaster moulds. Several strategies were followed to shorten its solidification time such as embedding copper tubes into the mould to make circulate cooling fluids immediately after the casting step. The analysis of cooling curves provided valuable information on the effect of the particles on solidification events. The precipitation of different phases of the MMC takes place at higher temperatures and earlier than in the case of the non reinforced alloy. Particles affect the solidification pattern of the alloy and play a noticeable role in the precipitation of the phases. This fact should be taken into account to design the filling and feeding systems correctly and for modelling and processing parameters as well as in thermal treatments. Eventually samples were obtained under the highest solidification rate conditions to analyse the microstructure and tensile properties of the MMC material.
Praca przedstawia aspekty związane z krzepnięciem i właściwościami stopów Al-Si10Mg/SiC20p odlewanych w formach gipsowych. Aby skrócić czas krzepnięcia stopu testowano kilka strategii, takich jak osadzanie rur miedzianych w formie aby umożliwić obieg cieczy chłodzących natychmiast po odlaniu stopu. Analiza krzywych chłodzenia dostarczyłacennych informacji na temat wpływu cząstek na proces krzepnięcia. Wydzielanie różnych faz w kompozytach metalowo-ceramicznych odbywa się w wyższych temperaturach i wcześniej, niż w przypadku nieumacnianego stopu. Cząstki wpływają na schemat krzepnięcia stopu i odgrywają zauważalną rolę w wydzielaniu faz. Fakt ten powinien być brany pod uwagę przy projektowaniu prawidłowego systemu zalewania formy, modelowaniu parametrów procesu, jak również obróbki cieplnej. Na koniec pobrano próbki otrzymane przy najwyższej szybkości krzepnięcia do analizy mikrostruktury i właściwości wytrzymałościowych kompozytu metalowo-ceramicznego.
Źródło:
Archives of Metallurgy and Materials; 2012, 57, 1; 119-125
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical Properties of Magnesium Alloys Produced by the Heated Mold Continuous Casting Process
Autorzy:
Okayasu, M.
Wu, S.
Tanimoto, T.
Takeuchi, S.
Powiązania:
https://bibliotekanauki.pl/articles/381654.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
magnesium alloy
unidirectional solidification
continuous casting
mechanical properties
microstructural characteristic
stop magnezu
krystalizacja kierunkowa
odlewanie ciągłe
właściwości mechaniczne
charakterystyka mikrostrukturalna
Opis:
Investigation of the tensile and fatigue properties of cast magnesium alloys, created by the heated mold continuous casting process (HMC), was conducted. The mechanical properties of the Mg-HMC alloys were overall higher than those for the Mg alloys, made by the conventional gravity casting process (GC), and especially excellent mechanical properties were obtained for the Mg97Y2Zn1-HMC alloy. This was because of the fine-grained structure composed of the α-Mg phases with the interdendritic LPSO phase. Such mechanical properties were similar levels to those for conventional cast aluminum alloy (Al84.7Si10.5Cu2.5Fe1.3Zn1 alloys: ADC12), made by the GC process. Moreover, the tensile properties (σ and εf) and fatigue properties of the Mg97Y2Zn1-HMC alloy were about 1.5 times higher than that for the commercial Mg90Al9Zn1-GC alloy (AZ91). The high correlation rate between tensile properties and fatigue strength (endurance limit: σl) was obtained. With newly proposed etching technique, the residual stress in the Mg97Y2Zn1 alloy could be revealed, and it appeared that the high internal stress was severely accumulated in and around the long-period stacking-order phases (LPSO). This was made during the solidification process due to the different shrinkage rate between α-Mg and LPSO. In this etching technique, micro-cracks were observed on the sample surface, and amount of micro-cracks (density) could be a parameter to determine the severity of the internal stress, i.e., a large amount to micro-cracks is caused by the high internal stress.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 208-216
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of the Contact Layer in Continuous Casting of thin Metal Rods
Wpływ warstwy kontaktu na proces odlewania ciągłego cienkich prętów metalowych
Autorzy:
Lipnicki, Z.
Pantoł, K.
Weigand, B.
Powiązania:
https://bibliotekanauki.pl/articles/351935.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
continuous casting
solidification stationary front
contact layer
odlewanie ciągłe
stacjonarny front krzepnięcia
warstwa kontaktowa
Opis:
An analytical heat transfer model has been development and applied for calculating the shape of the solid thickness profile for continuous casting of thin metal rods. The stationary solidification front relative to the crystallizer was received from superposition of the motions of the liquid metal flow in the axial direction and the solidifying metal in the radial direction. The shape of the solidified crust depends on several parameters. The influence of the contact layer between the frozen crust and the internal surface of a crystallizer on the solidification process is also studied. The results are presented as an analytical model and are graphically shown for different selected parameters.
W pracy bada się analitycznie i oblicza się kształty frontów krzepnięcia przy odlewaniu ciągłym cienkich metalowych prętów. Określono stacjonarny front krzepnięcia względem krystalizatora przez superpozycję dwóch ruchów: przepły wu ciekłego metalu w kierunku pionowym i rozprzestrzenianie się frontu krzepnięcia w kierunku promieniowym. Szczególną uwagę zwrócono na opór cieplny warstwy kontaktu między metalem i powiercznią wewnętrzną krystalizatora. Wykazano zależność kształtu frontu krzepnięcia od parametrów termodynamicznych i przepływowych metalu. Wyniki badań wybranych metali przedstawiono w formie graficznej.
Źródło:
Archives of Metallurgy and Materials; 2014, 59, 1; 167-172
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Calculation of phase-change boundary position in continuous casting
Autorzy:
Ivanova, A. A.
Powiązania:
https://bibliotekanauki.pl/articles/380559.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
information technology
foundry industry
mathematical modeling
temperature distribution
Stefan condition
phase change boundary
continuous casting
krzepnięcie stopu
technologia informacyjna
przemysł odlewniczy
modelowanie matematyczne
rozkład temperatury
warunek Stefana
granica międzyfazowa
odlewanie ciągłe
Opis:
The problem of determination of the phase-change boundary position at the mathematical modeling of continuous ingot temperature field is considered. The description of the heat transfer process takes into account the dependence of the thermal physical characteristics on the temperature, so that the mathematical model is based on the nonlinear partial differential equations. The boundary position between liquid and solid phase is given by the temperatures equality condition and the Stefan condition for the two-dimensional case. The new method of calculation of the phase-change boundary position is proposed. This method based on the finite-differences with using explicit schemes and on the iteration method of solving of non-linear system equations. The proposed method of calculation is many times faster than the real time. So that it amenable to be used for model predictive control of continuous semifinished product solidification.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 57-62
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Assessment of Mechanism of Pore Formation in Directionally Solidified A356 Alloy
Autorzy:
Uludag, M.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/380892.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
krzepnięcie kierunkowe
porowatość
ziarna
odlewy
directional solidification
porosity
bifilm index
grain refinement
casting
Opis:
It is well-known that the better the control of the liquid aluminium allows obtaining of better properties. One of the most important defects that is held responsible for lower properties has been the presence of porosity. Porosity has always been associated with the amount of dissolved hydrogen in the liquid. However, it was shown that hydrogen was not the major source but only a contributor the porosity. The most important defect that causes porosity is the presence of bifilms. These defects are surface entrained mainly due to turbulence and uncontrolled melt transfer. In this work, a cylindrical mould was designed (Ø30 x 300 mm) both from sand and die. Moulds were produced both from sand and die. Water cooled copper chill was placed at the bottom of the mould in order to generate a directional solidification. After the melt was prepared, prior to casting of the DC cast samples, reduced pressure test sample was taken to measure the melt quality (i.e. bifilm index). The cast parts were then sectioned into regions and longitudinal and transverse areas were investigated metallographically. Pore size, shape and distribution was measured by image analysis. The formation of porosity was evaluated by means of bifilm content, size and distribution in A356 alloy.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 157-162
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Using of Technology Semisolid Squeeze Casting by Different Initial States of Material
Autorzy:
Martinec, D.
Pastirčák, R.
Kantoríková, E.
Powiązania:
https://bibliotekanauki.pl/articles/379567.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
solidification process
squeeze casting
aluminium alloy
crystallisation under pressures
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
proces krzepnięcia
wyciskanie
stop aluminium
krystalizacja pod ciśnieniem
Opis:
The paper deals with the effect of heating of various prepared batch materials into semisolid state with subsequent solidification of the cast under pressure. The investigated material was a subeutectic aluminium alloy AlSi7Mg0.3. The heating temperature to the semisolid was chosen at 50% liquid phase. The used material was prepared in a variety of ways: heat treatment, inoculation and by squeeze casting. Also the influence of the initial state of material on inheritance of mechanical properties and microstructure was observed. The pressure was 100 MPa. Effect on the resulting casting structure, alpha phase distribution and eutectic silicon was observed. By using semisolid squeeze casting process the mechanical properties and microstructures of the casts has changed. The final microstructure of the casts is very similar to the microstructure that can be reached by technology of thixocasting. The mechanical properties by using semisolid squeeze casting has been increased except the heat treated material.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 117-121
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of the Continuous Casting Forms on the Shape of the Solidified Crust
Wpływ geometrii formy na kształt frontu krzepnięcia przy odlewaniu ciągłym
Autorzy:
Lipnicki, Z.
Pantoł, K.
Powiązania:
https://bibliotekanauki.pl/articles/352385.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
continuous casting
solidification stationary front
shape of crust
contact layer
odlewanie ciągłe
kształt frontu krzepnięcia
stacjonarny front krzepnięcia
warstwa kontaktowa
Opis:
An analytical model for the transfer has been development and applied for calculating the shape of the solid thickness profile for continuous casting of a thin plate as an example. The stationary solidification front relative to the crystallizer was received from the superposition of the motions of the liquid metal flow in the axial direction and the solidifying metal in the perpendicular direction. The shape of the solidified crust was analyzed for different casting forms. The results are compared and graphically shown for different selected forms.
W pracy bada się analitycznie i oblicza kształty frontów krzepnięcia przy odlewaniu ciągłym cienkich płyt jako przykładu. Określono stacjonarne fronty krzepnięcia względem krystalizatora przez superpozycję dwóch ruchów: przepływu ciekłego metalu w kierunku pionowym i ruchu frontu krzepnięcia w kierunku poprzecznym. Wykazano zależność kształtu frontu krzepnięcia od parametrów termodynamicznych i przepływowych metalu. Rezultaty badań są porównane i przedstawione w formie graficznej dla wybranych kształtów odlewów.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 4; 2553-2558
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical modeling of the solidification process with consideration of shrinkage cavities formation and the influence of solid phase content on the feeding of the casting
Autorzy:
Węgrzyn-Skrzypczak, Ewa
Skrzypczak, Tomasz
Powiązania:
https://bibliotekanauki.pl/articles/24201503.pdf
Data publikacji:
2023
Wydawca:
Politechnika Częstochowska. Wydawnictwo Politechniki Częstochowskiej
Tematy:
solidification process
finite element method
shrinkage cavity
computational mechanics
proces krzepnięcia
metoda elementów skończonych
jama skurczowa
mechanika komputerowa
Opis:
The paper focuses on the numerical modeling of the three-dimensional solidification process of steel using the finite element method (FEM). The model includes and discusses the formation of shrinkage cavities and the influence of the solid phase content on the feeding of the casting through the riser. The analysis assumed a critical value of the solid phase content, at which the transport of liquid phase from the riser to the casting is interrupted. The results of numerical simulation are presented to investigate the influence of this factor on the final quality of the casting. The model neglects the fluid motion in the liquid and solid-liquid regions and replaces the influence of the mold with appropriate boundary conditions.
Źródło:
Journal of Applied Mathematics and Computational Mechanics; 2023, 22, 2; 75--86
2299-9965
Pojawia się w:
Journal of Applied Mathematics and Computational Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis and Validation of Database in Computer Aided Design of Jewellery Casting
Autorzy:
Ignaszak, Z.
Wojciechowski, J.
Powiązania:
https://bibliotekanauki.pl/articles/382474.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting of jewelry
Au-Ag-Cu alloy
computer design
thermal analysis
solidification
CAE system
NF&S
quality
odlewanie biżuterii
stop Au-Ag-Cu
projektowanie komputerowe
analiza termiczna
krzepnięcie
system CAE
jakość
Opis:
An overview of the bibliography regarding the connection of knowledge about precious metal alloys and aspects of the use of computer aided technologies to the optimization of the jewelry casting processes is presented. An analysis of the usability of selected CAx systems was made: 1) for spatial design, called Rhinoceros 6 and 2) CAE system: NovaFlow & Solid (NF&S). The authors describe own research including data acquisition and evaluation of temperature variations during solidification of the selected Au-Ag-Cu alloy, with the identification of the phase transformations of this alloy. The intensity of heat exchange was changed (cooling of specimens under ambient temperature conditions – "normal" intensity and with the furnace – very slow cooling). The problem of completing the simulation database was pointed out and analyzed. Examples of simulations of casting selected jewelry (ring and signet) were given and compared with the result of the experiment realized in real conditions. It was confirmed that the optimization by combining experimental and simulation studies allows for the acquisition of new knowledge, and also facilitates the creation of new artistic designs of jewelry as well as performing the feasibility check, and then optimizing the chosen technology.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 9-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modele naprężeniowe do oceny wpływu wad odlewniczych na wytrzymałość mechaniczną odlewu
Stress models and their application in explanation of casting defect influence on the cast part mechanical behaviour
Autorzy:
Piekło, J.
Pysz, S.
Powiązania:
https://bibliotekanauki.pl/articles/391779.pdf
Data publikacji:
2009
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
wada odlewu
model numeryczny
naprężenie
symulacja krzepnięcia
casting defect
numerical model
stress
simulation of solidification process
Opis:
Artykuł analizuje możliwość zastosowania analitycznych i numerycznych modeli wady odlewniczej typu pustki do określenia lokalnego wzrostu naprężenia w jej otoczeniu. Wartość tego naprężenia może być jednym z czynników decydujących o dopuszczeniu odlewu do eksploatacji. Analizę zaproponowanych modeli przeprowadzono na przykładzie odlewu zaworu ciśnieniowego wykonanego z żeliwa EN GJS 400 -15.
The article examines possible use of analytical and numerical models of casting defects of a void type in determination of local increase of stresses in the vicinity of casting defect. The stress level can be one of the factors that will decide about the casting acceptance for service. The proposed models were examined on the example of a pressure valve made from cast iron of EN GJS 400 - 15 grade.
Źródło:
Prace Instytutu Odlewnictwa; 2009, 49, 4; 39-48
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
ATD and DSC Analysis of IN-713C and ZhS6U-VI Superalloys
Autorzy:
Binczyk, F.
Cwajna, J.
Gradoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/381895.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
Nickel superalloys
ATD method
DSC method
solidification parameters
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
stopy niklu
metoda ATD
metoda DSC
parametry krzepnięcia
Opis:
Paper presents the results of ATD and DSC analysis of two superalloys used in casting of aircraft engine parts. The main aim of the research was to obtain the solidification parameters, especially Tsol and Tliq, knowledge of which is important for proper selection of casting and heat treatment parameters. Assessment of the metallurgical quality (presence of impurities) of the feed ingots is also a very important step in production of castings. It was found that some of the feed ingots delivered by the superalloy producers are contaminated by oxides located in shrinkage defects. The ATD analysis allows for quite precise interpretation of first stages of solidification at which solid phases with low values of latent heat of solidification are formed from the liquid. Using DSC analysis it is possible to measure precisely the heat values accompanying the phase changes during cooling and heating which, with knowledge of phase composition, permits to calculate the enthalpy of formation of specific phases like γ or γ′.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 13-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical Modelling of Fluid Flow and Thermal Phenomena in the Tundish of CSC Machine
Autorzy:
Sowa, L.
Powiązania:
https://bibliotekanauki.pl/articles/380813.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
foundry industry
information technology
continuous casting
molten metal
krzepnięcie
przemysł odlewniczy
odlewanie ciągłe
metal płynny
Opis:
The mathematical and numerical simulation model of the liquid steel flow in a tundish is presented in this paper. The problem was treated as a complex and solved by the finite element method. The single-strand slab tundish is used to continuous casting slabs. The internal work space of the tundish was modified by the following flow control devices. The first device was a striker pad situated in the pouring tundish zone. The second device was a baffle with three holes and the third device was a baffle without hole. The main purpose of using these devices was to cause a quiet liquid mixing as well as give directional metal flow upwards which facilitated inclusion floatation. The interaction of flow control devices on hydrodynamic conditions was received from numerical simulation. As a result of the computations carried out, the liquid steel flow and steel temperature fields were obtained. The influence of the tundish modification on velocity fields in the liquid phase of steel was estimated, because these have an essential influence on high quality of a continuous steel cast slab.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1; 103-106
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837813.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Cooling Rate on the Precipitation Characteristics of Cast Al-Si-Cu Alloy
Autorzy:
Okayasu, M.
Sahara, N.
Touda, M.
Powiązania:
https://bibliotekanauki.pl/articles/2079810.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
casting
solid solution
aging
solidification rate
precipitation
stop aluminium
odlew
szybkość krzepnięcia
Opis:
The influence of the cooling rate on the extent of precipitation hardening of cast aluminum alloy (ADC12) was investigated experimentally. This study explored the cooling rate of the solidification of Cu in the α-Al phase to improve the mechanical properties of ADC12 after an aging process (Cu based precipitation hardening). The solid solution of Cu occurred in the α-Al phases during the casting process at cooling rates exceeding 0.03°C/s. This process was replaced with a solid solution process of T6 treatments. The extent of the solid solution varied depending on the cooling rate; with a higher cooling rate, a more extensive solid solution was formed. For the cast ADC12 alloy made at a high cooling rate, high precipitation hardening occurred after low-temperature heating (at 175°C for 20 h), which improved the mechanical properties of the cast Al alloys. However, the low-temperature heating at the higher temperature for a longer time decreased the hardness due to over aging.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of nozzle outlet angle on flow and temperature field in a slab continuous casting mould
Wpływ kąta wypływu dyszy na pole prędkości i temperatury w krystalizatorze ciągłego odlewania wlewków płaskich
Autorzy:
Sowa, L.
Powiązania:
https://bibliotekanauki.pl/articles/382373.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
continuous casting
molten metal flow
numerical simulation
proces krzepnięcia
odlewanie ciągłe
metal ciekły
symulacja numeryczna
Opis:
The mathematical and numerical simulation model of the growth of the solid metal phase within a continuous cast slab is presented in this paper. The problem was treated as a complex one. The velocity fields are obtained by solving the momentum equations and the continuity equation, whereas the thermal fields are calculated by solving the conduction equation with the convection term. One takes into consideration in the mathematical model the changes of thermophysical parameters depending on the temperature and the solid phase volume fractions in the mushy zone. The problem was solved by the finite element method. A numerical simulation of the cast slab solidification process was made for different cases of continuous casting mould pouring by molten metal. The effect of nozzle outlet angle on the velocity fields in liquid phase and the solid phase growth kinetics of the cast slab were investigated, because these magnitudes have essential an influence on high-quality of a continuous steel cast slab.
W pracy przedstawiono model matematyczny i numeryczny narastania fazy stałej we wlewku ciągłego odlewania. Zadanie potraktowano kompleksowo. Pola prędkości otrzymano z rozwiązania równań pędu i równania ciągłości przepływu, natomiast pola temperatury z rozwiązania równania przewodnictwa z członem konwekcyjnym. Uwzględniono zmianę parametrów termofizycznych od temperatury i od udziału fazy stałej w dwufazowej strefie przejściowej. Problem rozwiązano metodą elementów skończonych. Analizie poddano krystalizator o przekroju prostokątnym. Symulacje numeryczne procesu krzepnięcia wlewka wykonano dla różnych wariantów doprowadzenia ciekłego metalu do krystalizatora (różne kąty wypływu strumienia ciekłego metalu z dyszy wylewu zanurzonego). Badano wpływ zalewania krystalizatora na pole prędkości w fazie ciekłej i kinetykę narastania fazy stałej wlewka ciągłego odlewania.
Źródło:
Archives of Foundry Engineering; 2011, 11, 2 spec.; 199-202
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837851.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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