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Wyświetlanie 1-15 z 34
Tytuł:
Shrinkage Porosity Criterion and Its Application to A 5.5 Ton Steel Ingot
Autorzy:
Zhang, C.
Bao, Y.
Wang, M.
Zhang, L.
Powiązania:
https://bibliotekanauki.pl/articles/382021.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
quality management
shrinkage porosity
ingot solidification
application of information technology
numerical simulation
przemysł odlewniczy
zarządzanie jakością
porowatość
krzepnięcie
zastosowanie technologii informatycznych
symulacja numeryczna
Opis:
In order to predict the distribution of shrinkage porosity in steel ingot efficiently and accurately, a criterion R√L and a method to obtain its threshold value were proposed. The criterion R√L was derived based on the solidification characteristics of steel ingot and pressure gradient in the mushy zone, in which the physical properties, the thermal parameters, the structure of the mushy zone and the secondary dendrite arm spacing were all taken into consideration. The threshold value of the criterion R√L was obtained with combination of numerical simulation of ingot solidification and total solidification shrinkage rate. Prediction of the shrinkage porosity in a 5.5 ton ingot of 2Cr13 steel with criterion R√L>0.21 m･℃1/2･s-3/2 agreed well with the results of experimental sectioning. Based on this criterion, optimization of the ingot was carried out by decreasing the height-to-diameter ratio and increasing the taper, which successfully eliminated the centreline porosity and further proved the applicability of this criterion.
Źródło:
Archives of Foundry Engineering; 2016, 16, 2; 27-32
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Impact of Values of Diffusion Coefficient on Results of Diffusion Modelling Driven by Chemical Potential Gradien
Autorzy:
Wróbel, Marek
Burbelko, Andriy
Powiązania:
https://bibliotekanauki.pl/articles/2174626.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
application of information technology
diffusion modelling
Calphad method
chemical potential
diffusion coefficient
przemysł odlewniczy
zastosowanie technologii informatycznej
modelowanie dyfuzyjne
metoda Calphad
potencjał chemiczny
współczynnik dyfuzji
Opis:
In the paper critical role of including the right material parameters, as input values for computer modelling, is stressed. The presented model of diffusion, based on chemical potential gradient, in order to perform calculations, requires a parameter called mobility, which can be calculated using the diffusion coefficient. When analysing the diffusion problem, it is a common practice to assume the diffusion coefficient to be a constant within the range of temperature and chemical composition considered. By doing so the calculations are considerably simplified at the cost of the accuracy of the results. In order to make a reasoned decision, whether this simplification is desirable for particular systems and conditions, its impact on the accuracy of calculations needs to be assessed. The paper presents such evaluation by comparing results of modelling with a constant value of diffusion coefficient to results where the dependency of Di on temperature, chemical composition or both are added. The results show how a given deviation of diffusivity is correlated with the change in the final results. Simulations were performed in a single dimension for the FCC phase in Fe-C, Fe-Si and Fe-Mn systems. Different initial compositions and temperature profiles were used.
Źródło:
Archives of Foundry Engineering; 2022, 22, 3; 81--90
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Decision Support System in the Domain of Casting Defects Diagnosis
Autorzy:
Wilk-Kołodziejczyk, D.
Rojek, G.
Regulski, K.
Powiązania:
https://bibliotekanauki.pl/articles/947573.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
castings defects
diagnosis
zastosowanie technologii informatycznych
przemysł odlewniczy
wady odlewów
Opis:
This article presents a computer system for the identification of casting defects using the methodology of Case-Based Reasoning. The system is a decision support tool in the diagnosis of defects in castings and is designed for small and medium-sized plants, where it is not possible to take advantage of multi-criteria data. Without access to complete process data, the diagnosis of casting defects requires the use of methods which process the information based on the experience and observations of a technologist responsible for the inspection of ready castings. The problem, known and studied for a long time, was decided to be solved with a computer system using a CBR (Case-Based Reasoning) methodology. The CBR methodology not only allows using expert knowledge accumulated in the implementation phase, but also provides the system with an opportunity to "learn" by collecting new cases solved earlier by this system. The authors present a solution to the system of inference based on the accumulated cases, in which the main principle of operation is searching for similarities between the cases observed and cases stored in the knowledge base.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 107-110
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Implementation of Computer Platform for Foundries Cooperating in a Supply Chain
Autorzy:
Wilk-Kołodziejczyk, D.
Kluska-Nawarecka, S.
Rojek, G.
Regulski, K.
Powiązania:
https://bibliotekanauki.pl/articles/382875.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
innovative foundry technologies
innovative materials
multi-agent technology
production support
zastosowanie technologii informatycznych
przemysł odlewniczy
innowacyjne technologie odlewnicze
materiały innowacyjne
wsparcie produkcji
Opis:
This article presents a practical solution in the form of implementation of agent-based platform for the management of contracts in a network of foundries. The described implementation is a continuation of earlier scientific work in the field of design and theoretical system specification for cooperating companies [1]. The implementation addresses key design assumptions - the system is implemented using multi-agent technology, which offers the possibility of decentralisation and distributed processing of specified contracts and tenders. The implemented system enables the joint management of orders for a network of small and medium-sized metallurgical plants, while providing them with greater competitiveness and the ability to carry out large procurements. The article presents the functional aspects of the system - the user interface and the principle of operation of individual agents that represent businesses seeking potential suppliers or recipients of services and products. Additionally, the system is equipped with a bi-directional agent translating standards based on ontologies, which aims to automate the decision-making process during tender specifications as a response to the request.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 111-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A Study of the Efficiency of Polish Foundries Using Data Envelopment Analysis
Autorzy:
Stawowy, A.
Duda, J.
Powiązania:
https://bibliotekanauki.pl/articles/379915.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
benchmarking
data analysis
application of information technology
efficiency
przemysł odlewniczy
analiza danych
zastosowanie technologii informacyjnch
efektywność
Opis:
The article presents a study on the effectiveness of the foundries using Data Envelopment Analysis (DEA) method. The aim of the article is to analyze the usefulness of DEA method in the study of the relative efficiency of the foundries. DEA is a benchmarking technique based on linear programming to evaluate the effectiveness of the analyzed objects. The research was conducted in four Polish and two foreign plants. Evaluated foundries work in similar markets and have similar production technology. We created a DEA model with two inputs (fixed assets and employment) and one output (operating profit). The model was produced and solved using Microsoft Excel together with its Solver add-in. Moreover, we wrote a short VBA script to perform automating calculations. The results of our study include a benchmark and foundries’ ranking, and directions to improve the efficiency of inefficient units. Our research has shown that DEA can be a very valuable method for evaluating the efficiency of foundries.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 223-227
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Applicability of Business Rules to Production Management in Foundries
Autorzy:
Stawowy, A.
Duda, J.
Wrona, R.
Powiązania:
https://bibliotekanauki.pl/articles/383187.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
operation management
business rules
zastosowanie technologii informatycznych
przemysł odlewniczy
zarządzanie operacyjne
reguły biznesowe
Opis:
The size and complexity of decision problems in production systems and their impact on the economic results of companies make it necessary to develop new methods of solving these problems. One of the latest methods of decision support is business rules management. This approach can be used for the quantitative and qualitative decision, among them to production management. Our study has shown that the concept of business rules BR can play at most a supporting role in manufacturing management, but alone cannot form a complete solution for production management in foundries.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 85-88
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Coordinated Production Planning and Scheduling Problem in a Foundry
Autorzy:
Stawowy, A.
Duda, J.
Powiązania:
https://bibliotekanauki.pl/articles/381726.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
application of information technology
production planning
scheduling
heuristics
przemysł odlewniczy
zastosowanie technologii informatycznych
planowanie produkcji
planowanie skoordynowane
Opis:
In the paper, we present a coordinated production planning and scheduling problem for three major shops in a typical alloy casting foundry, i.e. a melting shop, molding shop with automatic line and a core shop. The castings, prepared from different metal, have different weight and different number of cores. Although core preparation does not required as strict coordination with molding plan as metal preparation in furnaces, some cores may have limited shelf life, depending on the material used, or at least it is usually not the best organizational practice to prepare them long in advance. Core shop have limited capacity, so the cores for castings that require multiple cores should be prepared earlier. We present a mixed integer programming model for the coordinated production planning and scheduling problem of the shops. Then we propose a simple Lagrangian relaxation heuristic and evolutionary based heuristic to solve the coordinated problem. The applicability of the proposed solution in industrial practice is verified on large instances of the problem with the data simulating actual production parameters in one of the medium size foundry.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 133-138
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Production Scheduling for the Two Furnaces – One Casting Line System
Autorzy:
Stawowy, A.
Duda, J.
Powiązania:
https://bibliotekanauki.pl/articles/383276.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
heuristics
application of information technology
foundry industry
scheduling
production planning
heurystyka
zastosowanie technologii informatycznej
przemysł odlewniczy
planowanie
planowanie produkcji
Opis:
The paper presents a production scheduling problem in a foundry equipped with two furnaces and one casting line, where the line is a bottleneck and furnaces, of the same capacity, work in parallel. The amount of produced castings may not exceed the capacity of the line and the furnaces, and their loads determine metal type from which the products are manufactured on the casting line. The purpose of planning is to create the processing order of metal production to prevent delays in the delivery of the ordered products to the customers. The problem is a mix of a lot-sizing and scheduling problems on two machines (the furnaces) run in parallel. The article gives a mathematical model that defines the optimization problem, and its relaxed version based on the concept of a rolling-horizon planning. The proposed approaches, i.e. commercial solver and Iterated Local Search (ILS) heuristic, were tested on a sample data and different problem sizes. The tests have shown that rolling horizon approach gives the best results for most problems, however, developed ILS algorithm gives better results for the largest problem instances with tight furnace capacity.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 43-48
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Computer Catalog and Semantic Search of Data in the Domain of Cast Iron Processing
Autorzy:
Rojek, G.
Regulski, K.
Wilk-Kołodziejczyk, D.
Kluska-Nawarecka, S.
Wawrzaszek, T.
Powiązania:
https://bibliotekanauki.pl/articles/381770.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technologies
foundry
semantic search
ontology
cast iron processing
zastosowanie technologii informacyjnych
odlewnictwo
obróbka żeliwa
Opis:
The aim of this study is to design and implement a computer system, which will allow the semantic cataloging and data retrieval in the field of cast iron processing. The intention is to let the system architecture allow for consideration of data on various processing techniques based on the information available or searched by a potential user. This is achieved by separating the system code from the knowledge of the processing operations or from the chemical composition of the material being processed. This is made possible by the creation and subsequent use of formal knowledge representation in the form of ontology. So, any use of the system is associated with the use of ontologies, either as an aid for the cataloging of new data, or as an indication of restrictions imposed on the data which draw user attention. The use of formal knowledge representation also allows consideration of semantic meaning, a consequence of which may be, for example, returning all elements in subclasses of the searched process class or material grade.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 79-84
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Methods of Computational Intelligence in the Context of Quality Assurance in Foundry Products
Autorzy:
Rojek, G.
Regulski, K.
Wilk-Kołodziejczyk, D.
Powiązania:
https://bibliotekanauki.pl/articles/380386.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
quality management
casting defects
computational intelligence
artificial intelligence
zastosowanie technologii informatycznych
przemysł odlewniczy
zarządzanie jakością
wady odlewnicze
inteligencja obliczeniowa
sztuczna inteligencja
Opis:
One way to ensure the required technical characteristics of castings is the strict control of production parameters affecting the quality of the finished products. If the production process is improperly configured, the resulting defects in castings lead to huge losses. Therefore, from the point of view of economics, it is advisable to use the methods of computational intelligence in the field of quality assurance and adjustment of parameters of future production. At the same time, the development of knowledge in the field of metallurgy, aimed to raise the technical level and efficiency of the manufacture of foundry products, should be followed by the development of information systems to support production processes in order to improve their effectiveness and compliance with the increasingly more stringent requirements of ergonomics, occupational safety, environmental protection and quality. This article is a presentation of artificial intelligence methods used in practical applications related to quality assurance. The problem of control of the production process involves the use of tools such as the induction of decision trees, fuzzy logic, rough set theory, artificial neural networks or case-based reasoning.
Źródło:
Archives of Foundry Engineering; 2016, 16, 2; 11-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of ALSV(FD) logic and XTT knowledge representation in the range of ADI properties
Autorzy:
Regulski, K.
Wilk-Kołodziejczyk, D.
Rojek, B.
Kluska-Nawarecka, S.
Adrian, W. T.
Powiązania:
https://bibliotekanauki.pl/articles/380492.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry production
computer aided foundry
application of information technologies
ADI
ALSV
rule based XTT format
odlewnia
odlewy
komputerowe wspomaganie odlewni
zastosowanie technologii informatycznych
Opis:
The objective of studies presented in this publication was structuring of research knowledge about the ADI functional properties and changes in these properties due to material treatment. The results obtained were an outcome of research on the selection of a format of knowledge representation that would be useful in further work aiming at the design, application and implementation of an effective system supporting the decisions of a technologist concerning the choice of a suitable material (ADI in this case) and appropriate treatment process (if necessary). ALSV(FD) logic allows easy modelling of knowledge, which should let addressees of the target system carry out knowledge modelling by themselves. The expressiveness of ALSV (FD) logic allows recording the values of attributes from the scope of the modelled domain regarding ADI, which is undoubtedly an advantage in the context of further use of the logic. Yet, although the logic by itself does not allow creating the rules of knowledge, it may form a basis for the XTT format that is rule-based notation. The difficulty in the use of XTT format for knowledge modelling is acceptable, but formalism is not suitable for the discovery of rules, and therefore the knowledge of technologist is required to determine the impact of process parameters on values that are functional properties of ADI. The characteristics of ALSV(FD) logic and XTT formalism, described in this article, cover the most important aspects of a broadly discussed, full evaluation of the applicability of these solutions in the construction of a system supporting the decisions of a technologist.
Źródło:
Archives of Foundry Engineering; 2016, 16, 2; 75-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Introducing Advanced Data Analytics in Perspective of Industry 4.0 in a Die Casting Foundry
Autorzy:
Perzyk, M.
Dybowski, B.
Kozłowski, J.
Powiązania:
https://bibliotekanauki.pl/articles/381424.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
mechanical properties
die casting
process control
data analytics
zastosowanie technologii informatycznych
przemysł odlewniczy
właściwości mechaniczne
odlewanie
kontrola procesu
analityka danych
Opis:
The paper presents some aspects of a development project related to Industry 4.0 that was executed at Nemak, a leading manufacturer of the aluminium castings for the automotive industry, in its high pressure die casting foundry in Poland. The developed data analytics system aims at predicting the casting quality basing on the production data. The objective is to use these data for optimizing process parameters to raise the products’ quality as well as to improve the productivity. Characterization of the production data including the recorded process parameters and the role of mechanical properties of the castings as the process outputs is presented. The system incorporates advanced data analytics and computation tools based on the analysis of variance (ANOVA) and applying an MS Excel platform. It enables the foundry engineers and operators finding the most efficient process variables to ensure high mechanical properties of the aluminium engine block castings. The main features of the system are explained and illustrated by appropriate graphs. Chances and threats connected with applications of the data-driven modelling in die casting are discussed.
Źródło:
Archives of Foundry Engineering; 2019, 1; 53-57
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Methodology for Diagnosing the Causes of Die-Casting Defects, Based on Advanced Big Data Modelling
Autorzy:
Okuniewska, A.
Perzyk, M. A.
Kozłowski, J.
Powiązania:
https://bibliotekanauki.pl/articles/2126910.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
die casting
castings defects
process control
data analytics
application of information technology
przemysł odlewniczy
odlewanie ciśnieniowe
wady odlewów
kontrola procesu
analiza danych
zastosowanie technologii informatycznych
Opis:
The purpose of this paper was to develop a methodology for diagnosing the causes of die-casting defects based on advanced modelling, to correctly diagnose and identify process parameters that have a significant impact on product defect generation, optimize the process parameters and rise the products’ quality, thereby improving the manufacturing process efficiency. The industrial data used for modelling came from foundry being a leading manufacturer of the high-pressure die-casting production process of aluminum cylinder blocks for the world's leading automotive brands. The paper presents some aspects related to data analytics in the era of Industry 4.0. and Smart Factory concepts. The methodology includes computation tools for advanced data analysis and modelling, such as ANOVA (analysis of variance), ANN (artificial neural networks) both applied on the Statistica platform, then gradient and evolutionary optimization methods applied in MS Excel program’s Solver add-in. The main features of the presented methodology are explained and presented in tables and illustrated with appropriate graphs. All opportunities and risks of implementing data-driven modelling systems in high-pressure die-casting processes have been considered.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 103--109
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental Verification of the Cast Iron Solidification Model
Autorzy:
Mendakiewicz, Jerzy
Powiązania:
https://bibliotekanauki.pl/articles/2174627.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industry
application of information technology
solidification process
numerical techniques
thermal analysis
derivative analysis
przemysł odlewniczy
zastosowanie technologii informatycznych
krzepnięcie
techniki numeryczne
analiza termiczna
Opis:
The article concerns the experimental verification of the numerical model simulating the solidification and cooling processes proceeding in the domain of cast iron casting. The approximate course of the function describing the evolution of latent heat and the value of substitute specific heat resulting from its course were obtained using the thermal and derivative analysis (TDA) method The TDA was also used to measure the cooling curves at the distinguished points of the casting. The results obtained in this way were compared with the calculated cooling curves at the same points. At the stage of numerical computations, the explicit scheme of the finite difference method was applied. The agreement between the measured and calculated cooling curves is fully satisfactory.
Źródło:
Archives of Foundry Engineering; 2022, 22, 3; 91--94
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 34

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