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Tytuł:
Classification of structure defects of metal matrix castings with saturated reinforcement
Autorzy:
Gawdzińska, K.
Nagolska, D.
Szweycer, M.
Powiązania:
https://bibliotekanauki.pl/articles/380258.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
wada odlewu
klasyfikacja
composite castings defects
classification
Opis:
Definition of a composite [1] describes an ideal composite material with perfect structure. In real composite materials, structure is usually imperfect - composites contain various types of defects [2, 3-5], especially as the casted composites are of concern. The reason for this is a specific structure of castings, related to course of the manufacturing process. In case of metal matrix composite castings, especially regarding these manufactured by saturation, there is no classification of these defects [2, 4]. Classification of defects in castings of classic materials (cast iron, cast steel, non-ferrous alloys) is insufficient and requires completion of specific defects of mentioned materials. This problem (noted during manufacturing metal matrix composite castings with saturated reinforcement in Institute of Basic Technical Sciences of Maritime University Szczecin) has become a reason of starting work aimed at creating such classification. As a result, this paper was prepared. It can contribute to improvement of quality of studied materials and, as a consequence, improve the environment protection level.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 29-36
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Klasyfikacja wad struktury metalowych odlewów kompozytowych z nasycanym zbrojeniem
Classification of structure defects of metal matrix castings with saturated reinforcement
Autorzy:
Gawdzińska, K.
Nagolska, D.
Szweycer, M.
Powiązania:
https://bibliotekanauki.pl/articles/382377.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlew kompozytowy
wada odlewu
zbrojenie nasycane
composite casting
casting defect
saturated reinforcement
Opis:
Definicja kompozytu [1] określa materiał kompozytowy idealny o doskonałej budowie. W rzeczywistych materiałach kompozytowych mamy na ogół do czynienia z budową niedoskonałą – materiały kompozytowe zawierają różnorodne wady [2, 3–5], szczególnie kiedy rozpatrujemy kompozyty wytwarzane przez odlewanie. Odlewy bowiem charakteryzują się specyficzną budową związaną z przebiegiem procesu ich wytwarzania. W przypadku odlewów z kompozytów metalowych, a szczególnie wytwarzanych przez nasycanie, brak jest klasyfikacji tych wad [2, 4]. Klasyfikacja wad odlewów z materiałów klasycznych (żeliwo, staliwo, stopy metali nieżelaznych) jest niewystarczająca i wymaga uzupełnienia o specyficzne wady wspomnianych tworzyw. Problem ten (zauważony podczas wytwarzania odlewów z metalowych kompozytów nasycanych w Instytucie Podstawowych Nauk Technicznych Akademii Morskiej w Szczecinie oraz w Instytucie Technologii Materiałów Politechniki Poznańskiej) stał się przyczyną podjęcia prac nad stworzeniem takiej klasyfikacji i w efekcie do powstania niniejszej propozycji, która przyczynić się może do poprawy jakości badanych materiałów, a co jest z tym związane, z ochroną środowiska.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1s; 39-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Expert System for Analysis of Casting Defects - ESVOD
Autorzy:
Elbel, T.
Králová, Y.
Hampl, J.
Powiązania:
https://bibliotekanauki.pl/articles/380687.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
expert system
defect identification
casting defect
system ekspertowy
identyfikacja wady
wada odlewu
Opis:
The powerful tool for defect analysis is an expert system. It is a computer programme based on the knowledge of experts for solving the quality of castings. We present the expert system developed in the VSB-Technical University of Ostrava called ‘ESWOD’. The ESWOD programme consists of three separate modules: identification, diagnosis /causes and prevention/ remedy. The identification of casting defects in the actual form of the system is based on their visual aspect.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 17-20
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Casting defects analysis by the Pareto method
Autorzy:
Borowiecki, B.
Borowiecka, O.
Szkodzińska, E.
Powiązania:
https://bibliotekanauki.pl/articles/381830.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting defect
Pareto analysis
slag inclusions
sand hole
wada odlewu
analiza Pareto
wtrącenia żużlowe
Opis:
On the basis of receive results formed of diagram Pareto Lorenz. On the basis of receive graph it affirmed, that for 70% general number casting defects answered 3 defects (9 contribution – 100% defects). For 70% general number defects of influence it has three type of causes: sand holes, porosity and slag inclusions. The defects show that it is necessary to take up construction gating system. The remaining 8 causes have been concerned only 25%, with general number of casting defects. Analysis of receive results permit to determine of direction of correct actions in order to eliminate or to limit the most defects.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 33-36
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modele naprężeniowe do oceny wpływu wad odlewniczych na wytrzymałość mechaniczną odlewu
Stress models and their application in explanation of casting defect influence on the cast part mechanical behaviour
Autorzy:
Piekło, J.
Pysz, S.
Powiązania:
https://bibliotekanauki.pl/articles/391779.pdf
Data publikacji:
2009
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
wada odlewu
model numeryczny
naprężenie
symulacja krzepnięcia
casting defect
numerical model
stress
simulation of solidification process
Opis:
Artykuł analizuje możliwość zastosowania analitycznych i numerycznych modeli wady odlewniczej typu pustki do określenia lokalnego wzrostu naprężenia w jej otoczeniu. Wartość tego naprężenia może być jednym z czynników decydujących o dopuszczeniu odlewu do eksploatacji. Analizę zaproponowanych modeli przeprowadzono na przykładzie odlewu zaworu ciśnieniowego wykonanego z żeliwa EN GJS 400 -15.
The article examines possible use of analytical and numerical models of casting defects of a void type in determination of local increase of stresses in the vicinity of casting defect. The stress level can be one of the factors that will decide about the casting acceptance for service. The proposed models were examined on the example of a pressure valve made from cast iron of EN GJS 400 - 15 grade.
Źródło:
Prace Instytutu Odlewnictwa; 2009, 49, 4; 39-48
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Optimization of Side Feeders Systems by Means of Simulation of Solidification
Autorzy:
Perzyk, M.
Kozlowski, J.
Mazur, M.
Szymczewski, K.
Powiązania:
https://bibliotekanauki.pl/articles/382649.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
castings defect
side feeders
simulation
design rules
proces krzepnięcia
wada odlewu
podajnik
zasady projektowania
Opis:
Simulation software can be used not only for checking the correctness of a particular design but also for finding rules which could be used in majority of future designs. In the present work the recommendations for optimal distance between a side feeder and a casting wall were formulated. The shrinkage problems with application of side feeders may arise from overheating of the moulding sand layer between casting wall and the feeder in case the neck is too short as well as formation of a hot spot at the junction of the neck and the casting. A large number of simulations using commercial software were carried out, in which the main independent variables were: the feeder’s neck length, type and geometry of the feeder, as well as geometry and material of the casting. It was found that the shrinkage defects do not appear for tubular castings, whereas for flat walled castings the neck length and the feeders’ geometry are important parameters to be set properly in order to avoid the shrinkage defects. The rules for optimal lengths were found using the Rough Sets Theory approach, separately for traditional and exothermic feeders.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 69-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of blowing of argon on the cleanness of steel
Autorzy:
Pribulová, A.
Powiązania:
https://bibliotekanauki.pl/articles/380207.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
wada odlewu
metalografia
wtrącenia niemetaliczne
argon
castings defects
metallography
non-metallic inclusions
argon blowing
argon flow rate
Opis:
The mechanical properties of steel components are controlled by the chemical composition and mechanical treatment to which the steel is submitted. Non-metallic inclusions have a very high influence on the steel quality but secondary metallurgy enables to reduce their content in the steel. Possibilities of secondary metallurgy are relatively extensive but financial situation in Slovak foundries does not enable to make investments in secondary metallurgy in the near future. Accessible means for influencing of steel quality is injection of an inert gas. Main goal of experiments described in the article was verify the influence of blowing of argon into the steel in an electric induction furnace on its cleanness. Duration and flow-rate of argon blowing have a very clearly influence on the final content of non-metallic inclusions. Minimum time of argon blowing necessary for reducing of content of non-metallic inclusions in one tonne electric induction furnace was more then 6 minutes and recommended argon flow rate was 10 litters per minute.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 91-94
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Techniki spawalnicze w odlewnictwie. Napawanie
Welding Technology in Foundry
Autorzy:
Wojciechowski, W.
Kowalski, J. S.
Powiązania:
https://bibliotekanauki.pl/articles/383086.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
naprawa odlewu
technika spawalnicza
wada odlewu
pomiar twardości
mikrostruktura powierzchni
cast repair
welding technique
cast defect
hardness test
surface microstructure
Opis:
W artykule omówiono problemy związane z naprawami wad odlewniczych. Przeanalizowano możliwości naprawy odlewów metodami spawalniczymi. Opisano technologię naprawy przez napawanie wlewnic wykonanych z żeliwa szarego. Napawanie prowadzono ręcznie elektrodami otulonymi oraz w osłonie gazów metodą MAG. Oceniono mikrostrukturę stref napawanych naprawianych odlewów oraz wyniki pomiarów twardości i rozkład mikrotwardości.
In this paper discusses issues related to the repair of large castings. Analyzed the possibility repair of castings of welding methods. Describes the technology of repair by welding of cast iron ingot molds. Welding with coated electrodes was carried out manually and gas shielded MAG. Rated zones padded structure and performance measurement and distribution of microhardness.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1 spec.; 87-90
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Examination and elimination of defects in cone casting made of ductile cast iron
Autorzy:
Guzik, E.
Łagowski, M.
Nowak-Dudek, A.
Niedzielski, B.
Powiązania:
https://bibliotekanauki.pl/articles/380013.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ductile iron
cone casting
casting defect
ferrite
pearlite
graphite
żeliwo sferoidalne
stożek odlewniczy
wada odlewu
ferryt
perlit
grafit
Opis:
In the scope of existing cooperation with the Foundry of Cast Iron ZM “WSK Rzeszów” Ltd. there was carried out research work of microstructure and mechanical properties in the walls of a cone casting made of ductile cast iron. The particular attention was being put to the search of the potential brittle phases which have deleterious effect on ductility and dynamic properties of highly strained use of the casting prone to the potential risk of cracks during the highly strained use.
Źródło:
Archives of Foundry Engineering; 2013, 13, 4; 43-48
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Althoff-Radtke Test Adapted for High Chromium Cast Iron
Autorzy:
Kopyciński, D.
Siekaniec, D.
Szczęsny, A.
Sokolnicki, M.
Nowak, A.
Powiązania:
https://bibliotekanauki.pl/articles/382642.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
mechanical properties
casting defect
hot crack
high chromium cast iron
właściwości mechaniczne
wada odlewu
pęknięcie gorące
żeliwo wysokochromowe
Opis:
The paper presents results of the possibility of adapting the Althoff-Radtke test for High Chromium Cast Iron. The Althoff-Radtke test is a clump attempt used for steel. The Althoff-Radtke test has four different lengths of clamp which qualifies it as a test to quantitatively take into account different kinds of shrinkage ΔL. The length of the slot of the cracked corner and the length of each staple (50 - 350 mm) are the parameters tendency to cast cracks. Castings of white cast iron have a high tendency to hot cracking due to the large range of solidification temperatures, unfavorable kinetics parameters of shrinkage, and especially a lack of expansion before shrinkage. Shrinkage of high chromium white cast iron is similar to the shrinkage of cast steel, and is approximately 2%. Therefore it is important to test susceptibility to hot cracks. Research was carried out under industrial conditions. Four melts were performed, one of the initial chemical composition and the other three modified by different amounts of Fe-Ti, respectively, 0.25%, 0.5% and 0.75% Fe-Ti. The propensity for hot cracking was based on the observation of the dark surface in the corner of the sample. The study shows that the Althoff-Radtke test can be adapted to determine the tendency for hot cracking of high chromium cast iron. It should however be noted that the test results can not be compared with those for other alloys.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 61-64
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure of Precision Castings Made of the Inconel 713C Alloy
Autorzy:
Łyczkowska, K.
Adamiec, J.
Powiązania:
https://bibliotekanauki.pl/articles/382665.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting defect
nickel alloy
Inconel 713C
precision casting
pad welding
wada odlewu
stop niklu
odlewanie precyzyjne
napawanie
Opis:
Inconel 713C alloy belongs to the group of materials with high application potential in the aerospace industry. This nickel alloy has excellent features such as high strength, good surface stability, high creep and corrosion resistance. The paper presents the results of metallographic examinations of a base material and padding welds made by laser beam on the Inconel 713C alloy. The tests were made on precisely cast test plates imitating low - pressure turbine blades dedicated for the aerospace industry. Observations of the macro- and microstructure of the padding welds, heat-affected zone and base material indicate, that the Inconel 713C alloy should be classified as a hard-to-weld material. In the investigated joint, cracking of the material is disclosed mainly in the heat-affected zone and at the melted zone interface, where pad weld crystals formed on partially melted grains. The results show that phases rich with chromium and molybdenum were formed by high temperature during welding process, which was confirmed by EDS analysis of chemical composition.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of casting defects on fatigue resistance of elektron 21 magnesium alloy
Autorzy:
Pikos, I.
Kiełbus, A.
Adamiec, J.
Powiązania:
https://bibliotekanauki.pl/articles/383305.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting defect
mechanical properties
microstructure
magnesium alloy
Elektron 21 alloy
wada odlewu
właściwości mechaniczne
mikrostruktura
stop magnezu
stop Elektron 21
Opis:
The Mg-RE alloys are attractive, constructional materials, especially for aircraft and automotive industry, thanks to combination of low density, good mechanical properties, also at elevated temperature, and good castability and machinability. Present paper contains results of fatigue resistance test carried out on Elektron 21 magnesium alloy, followed by microstructural and fractographical investigation of material after test. The as-cast material has been heat treated according to two different procedures. The fatigue resistance test has been conducted with 106 cycles of uniaxial, sine wave form stress between 9 MPa and 90 MPa. Fractures of specimens, which ruptured during the test, have been investigated with scanning electron microscope. The microstructure of specimens has been investigated with light microscopy. Detrimental effect of casting defects, as inclusions and porosity, on fatigue resistance has been proved. Also the influence of heat treatment's parameters has been described.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2; 103-106
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mould components impact on structure and quality of elektron 21 alloy
Autorzy:
Dybowski, B.
Kiełbus, A.
Jarosz, R.
Powiązania:
https://bibliotekanauki.pl/articles/379489.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
Elektron 21 alloy
quantitative metallography
casting defects
mould technology
metalografia
stop Elektron 21
metalografia ilościowa
wada odlewu
technologia odlewnicza
Opis:
Magnesium alloys due to their low density and high strength-to-weight ratio are promising material for the automotive and aerospace industries. Many elements made from magnesium alloys are produced by means of sand casting. It is essential to investigate impact of the applied mould components on the microstructure and the quality of the castings. For the research, six identical, 100x50x20mm plates has been sand cast from the Elektron 21 magnesium casting alloy. Each casting was fed and cooled in a different way: one, surrounded by mould sand, two with cast iron chills 20mm and 40mm thick applied, another two with the same chills as well as feeders applied and one with only the feeder applied. Solid solution grain size and eutectics volume fraction were evaluated quantitatively in Met-Ilo program, casting defects were observed on the scanning electron microscope Hitachi S3400N. The finest solid solution grain was observed in the castings with only the chills applied. Non metallic inclusions were observed in each plate. The smallest shrinkage porosity was observed in the castings with the feeders applied.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2; 17-23
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Methodology of Comparative Validation of Selected Foundry Simulation Codes
Autorzy:
Ignaszak, Z.
Popielarski, P.
Hajkowski, J.
Codina, E.
Powiązania:
https://bibliotekanauki.pl/articles/379771.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
castings defect
simulation codes
cast iron
macromodel
micro model
proces krzepnięcia
wada odlewu
żeliwo
model makro
model mikro
Opis:
The validation of each simulation code used in foundry domain requires individual approach due to its specificity. This validation can by elaborated on the basis of experimental results or in particular cases by comparison the simulation results from different codes. The article concerns the influence of grey cast iron density curve and different forms of solid fraction curve Fs=f(T) on the formation of shrinkage discontinuities. Solid fraction curves applying Newtonian Thermal Analysis (NTA) were estimated. The experimental and numerical simulation tests were performed on the castings, which were made with Derivative Thermal Analysis (DerTA) standard cups. The numerical tests were realized using NovaFlow&Solid (NF&S), ProCast and Vulcan codes. In this work, the coupled influence of both curves on the dynamics of the shrinkage-expansion phenomena and on shrinkage defects prognosis in grey cast iron castings has been revealed. The final evaluation of the simulation systems usefulness should be based on validation experiment, preceded by comparing the simulation results of available systems which are proposed in given technology.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 37-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numerical analysis of influence of the mold material on the distribution of shrinkage cavities
Autorzy:
Dyja, R.
Powiązania:
https://bibliotekanauki.pl/articles/379945.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
information technology
foundry industry
casting defect
macroshrinkage
solidification process
finite element method
technologia informacyjna
przemysł odlewniczy
wada odlewu
krzepnięcie stopu
metoda elementów skończonych
Opis:
Production of castings, like any other field of technology is aimed at providing high-quality product, free from defects. One of the main causes of defects in castings is the phenomenon of shrinkage of the casting. This phenomenon causes the formation of shrinkage cavities and porosity in the casting. The major preventive measure is supplementing a shortage of liquid metal. For supplement to be effective, it is necessary to use risers in proper shapes. Usually, the risers are selected on the basis of determination the place of formation of hot-spots in the castings. Although in these places the shrinkage defects are most likely to occur, shape and size of these defects are also affected by other factors. The article describes the original program setting out the shape and location of possible cavities in the casting. In the program is also taken into account the effect of temperature on the change in volume of liquid metal and the resultant differences in the shape and size of formed shrinkage cavities. The aim of the article is to describe the influence that have material properties of the mold on the simulation results.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1; 15-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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