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Wyszukujesz frazę "tool temperature" wg kryterium: Temat


Tytuł:
Analiza za pomocą MES wpływu zużycia ostrza na temperaturę skrawania
FEM analysis of the influence of the tool wear on the machining temperature
Autorzy:
Znojkiewicz, N.
Madajewski, M.
Powiązania:
https://bibliotekanauki.pl/articles/945912.pdf
Data publikacji:
2017
Wydawca:
Politechnika Rzeszowska im. Ignacego Łukasiewicza. Oficyna Wydawnicza
Tematy:
symulacja MES
węglik spiekany
model Johnsona-Cooka
zużycie ostrza
rozkład temperatury
FEM simulation
cemented carbide
Johnson-Cook model
tool wear
temperature distribution
Opis:
W artykule przedstawiono analizę metodą elementów skończonych wpływu stopnia zużycia powierzchni przyłożenia na temperaturę procesu, a także model formowania wióra. Symulację prowadzono dla modelu Johnsona-Cooka. Do analizy wybrano dwie płytki skrawające. Ostrza były zamodelowane jako bryły idealnie sztywne, dlatego nie definiowano dla nich opisu zachowania materiału w zakresie występowania odkształceń plastycznych. Badanie każdego z ostrzy zostało przeprowadzone dla stanów zużycia wynoszących VBB = 0,25 mm, VBB = 0,40 mm i dla przypadku nowego ostrza. Podczas symulacji ostrza zostały poddane operacji toczenia ortogonalnego. Przedmiot obrabiany jest definiowany jako warstwa wióra powierzchni nieobrobionej oraz powierzchni obrobionej. Wszystkie wartości temperatury zostały zapisane dla czasu symulacji t = 1,0 ms. W wyniku analizy zmierzono maksymalną wartość temperatury na przedmiocie obrabianym i na ostrzu. Dodatkowo, w analizie temperatury przyjęto arbitralne punkty referencyjne dla przedmiotu obrabianego i ostrza. Zamieszczono także wyniki symulacji dla zmiennej HFL, przedstawiającej gęstość strumienia ciepła i przedstawiono rozkłady pól temperatury.
This paper presents the finite element analysis of the influence of tool wear on the process temperature and on chip formation model behavior. The simulation was conducted for the Johnson--Cook constitutive model. Two cutting inserts were selected for the analysis. In the FE simulation the tool was modeled as a perfectly rigid body, therefore the stress-strain analysis was excluded from its domain. The simulations were carried out for the tool with wear VBB = 0.25 mm, VBB = 0.40 mm and for a new insert geometry. In the simulation, inserts were subjected to an orthogonal turning. The workpiece is defined as a chip layer, as well as non-machined and machined surface. All temperature values were recorded for the simulation time t = 1.0 ms. The maximum temperature values on the workpiece and the tool were measured. In addition, arbitrary reference points for the workpiece and cutting edge were taken into account in the temperature analysis. The simulation results of variable heat flux (HFL) density distribution and the distribution of temperature fields are also presented.
Źródło:
Zeszyty Naukowe Politechniki Rzeszowskiej. Mechanika; 2017, z. 89 [295], 4; 573-583
0209-2689
2300-5211
Pojawia się w:
Zeszyty Naukowe Politechniki Rzeszowskiej. Mechanika
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modelowanie cieplnego zachowania się wrzeciennika ze złożonym napędem
Thermal behaviour modelling of a spindle with a complex drive system
Autorzy:
Winiarski, Z.
Kowal, Z.
Kwaśny, W.
Ha, J.-Y.
Powiązania:
https://bibliotekanauki.pl/articles/269728.pdf
Data publikacji:
2010
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
obrabiarka
wrzeciennik
temperatura
odkształcenie cieplne
model
machine tool
spindle
temperature
thermal deformation
Opis:
Omówiono rozwiązania konstrukcyjne napędów głównych obrabiarek CNC. Zaproponowano procedurę wyznaczania parametrów opisujących łożyska kulkowe skośne, po ich zamontowaniu we wrzecienniku. Omówiono modelowanie wymiany ciepła przez chłodnice, a także modelowanie wymiany ciepła między olejem chłodząco - smarującym a przekładniami zębatymi, wałkami i ściankami wrzeciennika. W modelowaniu wymiany ciepła wewnątrz wrzeciennika zaproponowano posłużenie się dodatkowymi elementami przestrzennymi typu "Ciecz" i "Powietrze". Omówiono model MES i jego weryfikację dla obliczeń nagrzewania się i odkształceń cieplnych wrzecienników. Zamieszczono wyniki obliczeń wrzeciennika ze złożonym napędem, uzyskane z wykorzystaniem: proponowanej procedury dla łożysk i modeli wymiany ciepła wewnątrz wrzeciennika.
Design solutions for main drives of CNC machine tools are discussed. The authors propose the procedure of determining parameters describing angular contact ball bearings, after they are mounted in a headstock. Modelling of heat exchange by radiators is discussed, as well as modelling of heat exchange between cooling-lubricating oil and gear transmissions, shafts and headstock walls. In modelling of heat exchange inside the headstock, the use of additional space elements of type "Fluid" and "Air" is proposed. FEM model and its verification for headstocks heating and thermal deformations was described. Paper also includes computation results of the headstock with a complex drive acquired with the use of proposed procedure for bearings and models of heat exchange inside the headstock.
Źródło:
Inżynieria Maszyn; 2010, R. 15, z. 1/2; 116-129
1426-708X
Pojawia się w:
Inżynieria Maszyn
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal model of the spindle drive structure
Autorzy:
Winiarski, Z.
Kowal, Z.
Kwaśny, W.
Ha, J.-Y.
Powiązania:
https://bibliotekanauki.pl/articles/99430.pdf
Data publikacji:
2010
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tool
spindle unit temperature
thermal deformations
model
Opis:
A computation system dedicated for machine tool spindle drives is presented which integrates a FDM model with a FEM model. Modelling of heat exchange through coolers are discussed, as well as modelling of heat exchange between cooling-lubricating oil and gear transmissions, shafts and headstock walls. In modelling of heat exchange inside headstock, the use of additional elements - type "Fluid" and "Air" - is proposed. Sample modelling results are presented concerning a headstock from a drilling-milling machine tool for machining with high loads and are compared with experimental data.
Źródło:
Journal of Machine Engineering; 2010, 10, 4; 41-52
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A simplistic regression-based genetic algorithm optimization of tool-work interface temperature
Autorzy:
Utkarsh
Kumar, Saumya
Kumar, Saaransh
Kiran, G. Uday
Mukhopadhyay, Arkadeb
Barman, Manik
Powiązania:
https://bibliotekanauki.pl/articles/38884187.pdf
Data publikacji:
2022
Wydawca:
Instytut Podstawowych Problemów Techniki PAN
Tematy:
turning
tool-work thermocouple
cutting temperature
ANOVA
Opis:
This work aims to investigate the average tool-work interface temperature for the HSS tool and AISI 1040 steel pair. A tool-work thermocouple is proposed for the measurement of temperature because of its simple construction in addition to the low cost. The machining process of AISI 1040 steel is considered due to its extensive application, including industry usage. The changes in cutting temperature are studied for combinations of cutting speed, feed and the depth of cut during turning operation. The orthogonal array L9 by Taguchi is adopted for designing the experiments within a restricted set of runs. The average cutting temperature shows an increasing curve with functions of speed versus depth of cut and speed versus feed. But no clear trend is observed for a combination of feed versus depth of cut. A second-order regression equation with reasonable accuracy (R2 = 0.99) is fitted using the data. Analysis of variance (ANOVA) reveals the highest contribution from cutting speed, which influences average temperature at the interface of tool and work. Further, the genetic algorithm predicts an optimal combination of parameters, which is 82.542 m/min cutting speed, 0.276 mm/rev feed rate and 0.2 mm depth.
Źródło:
Engineering Transactions; 2022, 70, 2; 141-156
0867-888X
Pojawia się w:
Engineering Transactions
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Development on AI optimizing technology of NC program using tool free-cutting temperature for turning
Autorzy:
Tanabe, Ikuo
Isobe, Hiromi
Powiązania:
https://bibliotekanauki.pl/articles/2212054.pdf
Data publikacji:
2023
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
NC program
correction
free-cutting temperature
high productivity
tool condition
Opis:
In recent years, manufacturing must not only focus on high precision and productivity, but also on saving energy, resources and the environment. At the same time, there are increasing demands for high quality, high grade, wear resistance, heat-resisting property and high rigidity in machining workpieces. Therefore, for example, when creating NC programmes for machining difficult-to-machine materials such as titanium alloys and nickel alloys used in the aerospace industry, it has been very difficult to determine their optimum cutting conditions and create highly productive NC programmes due to lack of experience. Therefore, an AI optimizing technology of NC program using tool free-cutting temperatures for turning was developed and evaluated. The turning was used for this research and neural networks were used for AI optimizing. The algorithm for optimizing NC program using tool free-cutting temperature was firstly developed. Then the AI optimizing program for NC program was developed by C programming language. Previous NC program can rewrite for optimum condition by using the AI optimizing program. The proposed AI optimizing technology of NC program was evaluated by the several experiments. It is concluded from the results that; (1) The AI optimizing program for NC programmes using tool free-cutting temperatures in turning was developed, (2) The developed program was very useful for high productivity, long tool life and environmentally friendly.
Źródło:
Journal of Machine Engineering; 2023, 23, 1; 57--70
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Control of tool temperature using neural network for machining materials with low thermal conductivity
Autorzy:
Soe, Y. H.
Tanabe, I.
Iyama, T.
Abe, Y.
Powiązania:
https://bibliotekanauki.pl/articles/99454.pdf
Data publikacji:
2010
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
titanium alloy
nickel alloy
neural network
tool
tool temperature
Opis:
Recently titanium and nickel alloys have become pre-eminent for aeronautic and astronautic parts. Since these cutting and becomes severely demaged. It is important to control cutting tool temperature. In this paper,the control system of tool tip temperature using inverse analysis of neural network for machining these materials was developed and evaluated. The neural network between cutting conditions and tool temperature was firstly created by a set of teaching data. Then, a mathematical model using algebra was developed. Cutting speed was selected as parameter to be controlled in reducing tool temperature. The relationship between the optimum cutting speed and cutting time was calculated with the inverse analysis of neural network by pre-reading of NC program before cutting. The tool temperature can be maintained at the desired value. The developed system is evaluated by the expaeriments using the turning process and workpiece of Ti6Al4V. From the results, it is concluded that; (1) Tool tip temperature can be controlled by using the proposed inverse analysis of the neural network, (2) CThe cutting tool life can be maintained by this method, for cutting materials with low thermal conductivity.
Źródło:
Journal of Machine Engineering; 2010, 10, 3; 78-89
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Tool technology to reduce cutting heat generation and its influences
Autorzy:
Soe, Y. H.
Tanabe, I.
Iyama, T.
Hoang, T. B.
Powiązania:
https://bibliotekanauki.pl/articles/99936.pdf
Data publikacji:
2010
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
tool temperature
tool life
tool material heat generation
frictional coefficient
Opis:
Recently, the use of hard materials has increased for product quality and safety reasons. Consequently, the cutting conditions for these materials become severe resulting in shorter tool life due to higher cutting temperature. In this paper, tool technology to reduce heat generation and its influences during cutting is investigated and evaluated experimentally. The approach for reducing cutting heat generation is considered by changing the tool geometry and reducing the frictiona coefficient between tool and chip. The approach for reducing influence of the generated heat is application of a therma insulator (coating) on the tool material having high thermal conductivity and heat-resistance. The turning process is used in the experiments. The thermal influences are made clear by each experimental parameter and then, the optimum tool parameters were considered from experimental results. It is concluded that; (1) When rake angle was 15 degree, temperature rise on the tool was smallest. (2) Temperature rise on the tools coated with TiAlN or DLC (Diamond Like Carbon) were reduced from 20 % to 30 %. (3) Several tool materials were quantitatively evaluated by consideration of the thermal conductivity, as well as thermal dependency of their hardness.
Źródło:
Journal of Machine Engineering; 2010, 10, 3; 5-16
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of high-temperature heating on chemical changes in M7C3 carbides of AISI D2 tool steel
Autorzy:
Nykiel, T.
Hryniewicz, T.
Powiązania:
https://bibliotekanauki.pl/articles/411883.pdf
Data publikacji:
2014
Wydawca:
Przedsiębiorstwo Wydawnictw Naukowych Darwin / Scientific Publishing House DARWIN
Tematy:
D2 tool steel
high-temperature heating
Austenitizing
coarse primary M7C3 carbides
chemical composition
Opis:
The paper presents the study results obtained on 16H12MF/NC11LV/D2 tool steel. The main purpose of the study was to establish the chemical composition of the coarse primary M7C3 carbides occurring in that steel after a standard soft annealing. The effect of high-temperature annealing in the air atmosphere was investigated. The study was limited to the decarburized layer, on the distance of about 0.4 mm from the surface, of hardened steel after annealing and austenitizing at 1150 ºC in the air atmosphere for the periods of 30 and 90 minutes. It was found that the coarse primary M7C3 carbides of the annealed D2 tool steel differ significantly as to the contents of Cr, Mo, and V, and in the most degree to the contents of chromium and molybdenum. The average concentration of chromium rises successively with the growth of austenitizing time. On the other hand, the concentrations of molybdenum and vanadium are lower after 30 minutes of austenitizing than their concentrations in the similar carbides of the annealed steel. Prolongation of the austenitizing time up to 90 minutes results in the increase of molybdenum and vanadium contents in the coarse carbides. It was found that austenitizing of AISI D2 tool steel at the temperature of 1150 ºC in the air atmosphere leads to precipitation of the second phase, brighter in the BSE_Z pictures, in relation to the matrix of carbides, with the amount and magnitude being higher with the annealing time.
Źródło:
International Letters of Chemistry, Physics and Astronomy; 2014, 17, 3; 258-271
2299-3843
Pojawia się w:
International Letters of Chemistry, Physics and Astronomy
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Strategies of Heating and Hardening External Corners on the Example of Bending Tools for Press Brakes
Autorzy:
Nowotyńska, Irena
Kut, Stanisław
Powiązania:
https://bibliotekanauki.pl/articles/2204047.pdf
Data publikacji:
2022
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
bending tool
laser hardening
temperature distributions
FEM simulation
finite element method simulation
Opis:
In the paper the methods of laser hardening of external tool corners on the example of bending tools for press brakes were presented. The disadvantages and limitations of the most commonly used techniques for guiding a hardening laser light beam are presented, i.e.: (i) in one pass parallel to the tool corner plane symmetry, (ii) in two passes perpendicular to the surfaces adjacent to the corner, and (iii) in one pass perpendicular to the surface adjacent to the corner by using two diode lasers. The microstructure of the tool material after laser and induction hardening was compared. A significant influence of the heating method on the microstructure of the tool material after hardening was demonstrated. The original method of hardening the outer corners of bending tools using a hardening laser beam splitter was subject to a more detailed analysis. The analysis of material heating in simultaneously hardened corner area and adjacent surfaces was carried out using the Marc/Mentat software based on the finite element method. By analyzing the temperature distributions it was shown that if a beam splitter was used, obtaining a continuous and uniform hardened layer (i.e. with comparable hardness, depth, without tempered or non-tempered areas) in the area of the outer corner and adjacent surfaces was possible. In practice, achieving such a layer is conditioned by the correct selection of the size of the k parameter which determines the distance between the separated beams of laser light. Depending on the geometry of the hardened tool corner and the parameters of the hardening laser beam, this distance can be determined experimentally or on the basis of numerical simulation.
Źródło:
Advances in Science and Technology. Research Journal; 2022, 16, 5; 250--260
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Handling ambient temperature changes in correlative thermal error compensation
Autorzy:
Naumann, Christian
Geist, Alexander
Putz, Matthias
Powiązania:
https://bibliotekanauki.pl/articles/28407326.pdf
Data publikacji:
2023
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tool
thermal error
correlative compensation model
ambient effect
ETVE
environmental temperature variation error
Opis:
Thermal errors are one of the leading causes for positioning inaccuracies in modern machine tools. These errors are caused by various internal and external heat sources and sinks, which shape the machine tool’s temperature field and thus its deformation. Model based thermal error prediction and compensation is one way to reduce these inaccuracies. A new composite correlative model for the compensation of both internal and external thermal effects is presented. The composite model comprises a submodel for slow long- and medium-term ambient changes, one for short-term ambient changes and one for all internal thermal influences. A number of model assumptions are made to allow for this separation of thermal effects. The model was trained using a large number of FE simulations and validated online in a five-axis machine tool with measurements in a climate chamber. Despite the limitations, the compensation model achieved good predictions of the thermal error for both normal ambient conditions (21°C) and extreme ambient conditions (35°C).
Źródło:
Journal of Machine Engineering; 2023, 23, 4; 43--63
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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