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Tytuł:
Identification of alloy latent heat using he data of thermal and differential analysis
Identyfikacja utajonego ciepła krzepnięcia stopów na podstawie wyników analizy termiczno-derywacyjnej
Autorzy:
Mochnacki, B.
Szopa, R.
Powiązania:
https://bibliotekanauki.pl/articles/279344.pdf
Data publikacji:
2011
Wydawca:
Polskie Towarzystwo Mechaniki Teoretycznej i Stosowanej
Tematy:
solidification process
latent heat identification
numerical methods
Opis:
Thermal and differential analysis (TDA) is often used as a tool for quantitative estimation of solidification parameters of alloys (e.g. temperatures corresponding to the beginning and the end of phase change, kinetics of latent heat evolution, etc). TDA system offers a possibility of observation of the cooling (heating) rate, which means that the course of derivative ∂T/∂t can be analyzed. In this paper, the identification of alloy latent heat on the basis of additional information resulting from TDA measurements is discussed. At the stage of numerical modelling, the finite difference method (FDM) is used, the examples of computations are also shown.
Analiza termiczno-derywacyjna (ATD) stanowi efektywne narzędzie ilościowej oceny parametrów krzepnięcia stopów odlewniczych (np. temperatury początku i końca krzepnięcia, kinetyki wydzielania się ciepła przemiany, itd.). Urządzenie ATD daje możliwość obserwacji krzywych stygnięcia (nagrzewania) oraz szybkości tych procesów, czyli można również obserwować zmiany pochodnej temperatury względem czasu (∂T/∂t ). W niniejszej pracy rozpatruje się zadanie dotyczące identyfikacji utajonego ciepła krzepnięcia stopów na podstawie informacji wynikających z pomiarów realizowanych urządzeniem ATD. Na etapie obliczeń numerycznych wykorzystano metodę różnic skończonych dla nieliniowych zadań nieustalonego przewodzenia ciepła. W końcowej części pracy przedstawiono wyniki identyfikacji utajonego ciepła krzepnięcia staliwa.
Źródło:
Journal of Theoretical and Applied Mechanics; 2011, 49, 4; 1019-1028
1429-2955
Pojawia się w:
Journal of Theoretical and Applied Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Sensitivity of conti-casting process with respect to cooling conditions
Analiza wrażliwości procesu ciągłego odlewania na warunki chłodzenia wlewka
Autorzy:
Mochnacki, B.
Majchrzak, E.
Powiązania:
https://bibliotekanauki.pl/articles/281418.pdf
Data publikacji:
2002
Wydawca:
Polskie Towarzystwo Mechaniki Teoretycznej i Stosowanej
Tematy:
continuous casting
solidification process
sensitivity analysis
boundary element method
Opis:
In the first part of this paper mathematical description of heat transfer processes proceeding in the domain of continuous casting is presented. The approach called the second generation modelling is taken into account. In particular, the capacity of a source function in the energy equation is determined by the nucleation and growth laws and the Johnson-Mehl-Avrami-Kolmogorow theory. Next, on the basis of the methods of sensitivity analysis the influence of cooling conditions of the cast slab surface on the course of solidification process is analyzed. At the stage of numerical computations the boundary element method has been used. In the final part of the paper an example of computations is presented.
W pierwszej części pracy przedstawiono opis matematyczny krzepnięcia wlewka ciągłego wytwarzanego z czystego matalu. Do opisu wykorzystano podeście nazywane modelem drugiej generacji. W szczególności, wydajność wewnętrznych źródeł ciepła będąca składnikiem równania energii jest wyznaczana na podstawie praw zarodkowania i wzrostu oraz teorii Johnsona-Mehla-Avrami-Kołomogorowa. Następnie, wykorzystując metodę bezpośrednią analizy wrażliwości, badano wpływ warunków chłodzenia powierzchni wlewka na proces jego krzepnięcia. Na etapie obliczeń numerycznych zastosowano metodę elementów brzegowych. W końcowej części pracy pokazano przykład obliczeń numerycznych.
Źródło:
Journal of Theoretical and Applied Mechanics; 2002, 40, 1; 129-147
1429-2955
Pojawia się w:
Journal of Theoretical and Applied Mechanics
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Intensive Cooling of Alloy AC-AlSi7Mg with Alloy Additions on Microstructure and Mechanical Properties
Autorzy:
Pisarek, B.
Rapiejko, C.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/356173.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
aluminum alloy
alloy additions
intensive cooling
mechanical properties
Opis:
The work presents results of the investigations of effect of intensive cooling of alloy AC-AlSi7Mg with alloy additions on microstructure and mechanical properties of the obtained casts. The experimental casts were made in ceramic molds preliminarily heated to 180°C, into which AC-AlSi7Mg with alloy additions was poured. Within implementation of the research, a comparison was made of the microstructure and mechanical properties of the casts obtained in ceramic molds cooled at ambient temperature and the ones intensively cooled in a cooling liquid. Kinetics and dynamics thermal effects recorded by the TDA method were compared. Metallographic tests were performed with the use of optical microscope and strength properties of the obtained casts were examined: UTS, Elongation and HB hardness.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 2; 677-681
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Casting Velocity on Structure of Al Continuous Ingots
Autorzy:
Bartocha, D.
Wróbel, T.
Szajnar, J.
Adamczyk, W.
Jamrozik, W.
Dojka, M.
Powiązania:
https://bibliotekanauki.pl/articles/354184.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum
primary structure
ingot
continuous casting
simulation of solidification process
Opis:
The aim of paper was determination of influence of the casting velocity in horizontal continuous casting process on solidification phenomenon and next primary structure of aluminum ingots. In the range of studies was conducted the experiment concerning continuous casting of Al ingots with diameter 30 mm at velocity from 30 to 80 mm/min. Moreover was developed adequate to the real the virtual model of cooled water continuous casting mould, which was used in simulation of solidification process of Al continuous ingot, made in ANSYS Fluent software. In result was determined the influence of casting velocity and temperature of cooling water on position of crystallization front inside the continuous casting mould. While the shape and size of grains in primary structure of Al continuous ingots were determined on the basis of metallographic macroscopic studies. On the basis of the results analysis was affirmed that increase of casting velocity strongly influences on position of crystallization front and causes increase of temperature of ingot leaving the continuous casting mould. In result the increase of casting velocity supposedly leads to decrease of temperature gradient on crystallization front what creates coarse grains in primary structure of aluminum continuous ingots and caused low usable properties i.e. suitability to plastic deformation.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 3; 1609-1613
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modelling of eutectic saturation influence on microstructure in thin wall ductile iron casting using cellular automata
Autorzy:
Burbelko, A. A.
Gurgul, D.
Kapturkiewicz, W.
Górny, M.
Powiązania:
https://bibliotekanauki.pl/articles/380375.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
proces krzepnięcia
automat komórkowy
modelowanie
solidification process
thin cellular automaton
modeling
Opis:
The mathematical model of the globular eutectic solidification in 2D was designed. Proposed model is based on the Cellular Automaton Finite Differences (CA-FD) calculation method. Model has been used for studies of the primary austenite and of globular eutectic grains growth during the ductile iron solidification in the thin wall casting. Model takes into account, among other things, non-uniform temperature distribution in the casting wall cross-section, kinetics of the austenite and graphite grains nucleation, and non-equilibrium nature of the interphase boundary migration. Calculation of eutectic saturation influence (Sc = 0.9 - 1.1) on microstructure (austenite and graphite fraction, density of austenite and graphite grains) and temperature curves in 2 mm wall ductile iron casting has been done.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 11-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Simulation of Dendrite Morphology and Micro-Segregation in U-Nb Alloy During Solidification
Autorzy:
Su, Bin
Liu, Jing-Yuan
Zhang, Xiao-Peng
Yan, Xue-Wei
Powiązania:
https://bibliotekanauki.pl/articles/2174585.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
U-Nb alloys
solidification process
dendrite growth
cellular automaton
numerical simulation
Opis:
Due to the importance of uranium and uranium alloys to national defence and nuclear industrial applications, it is necessary to understand dendrite formation in their solidification structures and to control their microstructures. In this study, a modified cellular automaton model was developed to predict 2-D and 3-D equiaxed dendrite growth in U-Nb alloys. The model takes into account solute diffusion, preferential growth orientation, interface curvature, etc., and the solid fraction increment is calculated using the local level rule method. Using this model, 2-D large-scale and 3-D equiaxed dendrite growth with various crystallographic orientations in the U-5.5Nb alloy were simulated, and the Nb micro-segregation behaviour during solidification was analysed. The simulated results showed reasonable agreement with the as-cast microstructure observed experimentally.
Źródło:
Archives of Metallurgy and Materials; 2022, 67, 4; 1333--1339
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Benefit Effect of Low Addition Yttrium on the Phase αMg and eutectic αMg+γ(Mg17Al12) in AZ91 Alloy
Autorzy:
Mikusek, D.
Rapiejko, C.
Andrzejczak, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/2049625.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
magnesium alloy AZ91
yttrium
grain refining
solidification process
investment casting
Opis:
This paper presents results of a study of the effect of inoculation of yttrium on the microstructure of AZ91 alloy. The concentration of the inoculant was increased in samples in the range from 0.1% up to 0.6%. The influence of Y on the thermal effects resulting from the phase transformations occurring during the crystallisation at different inoculant concentrations were examined with the use of Derivative and Thermal Analysis (DTA). The microstructures of the samples were examined with the use of an optical microscope; and an image analysis with a statistical analysis were also carried out. Those analyses aimed at examining oh the effect of inoculation of the Y on the differences between the grain diameters of phase αMg and eutectic αMg+γ(Mg17Al12) in the prepared examined material as well as the average size of each type of grain by way of measuring their perimeters.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 1; 57-63
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Projekt stanowiska eksperymentalnego do badania krzepnięcia w przestrzeni walcowej
The test stand project to analysis solidification in cylinder space
Autorzy:
Gortych, M.
Gortych, A.
Powiązania:
https://bibliotekanauki.pl/articles/372677.pdf
Data publikacji:
2014
Wydawca:
Uniwersytet Zielonogórski. Oficyna Wydawnicza
Tematy:
proces krzepnięcia
konwekcja swobodna
powierzchnia walcowa
solidification process
free convection
cylindrical space
Opis:
W pracy przedstawiono projekt stanowiska eksperymentalnego do badania procesu krzepnięcia wokół powierzchni cylindrycznej. Scharakteryzowano proces konwekcji swobodnej i proces krzepnięcia wokół walca poziomego i pochylonego. Przedstawiono rozkład lokalnych wartości współczynnika przejmowania ciepła przy opływie poprzecznym walca poziomego. Przedstawiono połączenie zjawiska krzepnięcia i konwekcji swobodnej cieczy wokół przestrzeni walcowej.
The paper presents an experimental design to test the position of the solidification process around the cylindrical surface. Characterized the convection and solidification process around the horizontal cylinder and inclined. The distribution of the local heat transfer coefficient of the flow around a transverse horizontal cylinder. A combination solidification phenomena and convection of the liquid around the cylindrical surface.
Źródło:
Zeszyty Naukowe. Inżynieria Środowiska / Uniwersytet Zielonogórski; 2014, 154 (34); 22-29
1895-7323
Pojawia się w:
Zeszyty Naukowe. Inżynieria Środowiska / Uniwersytet Zielonogórski
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Directional solidification of ledeburite
Autorzy:
Trepczyńska-Łent, M.
Powiązania:
https://bibliotekanauki.pl/articles/382901.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
ledeburite
directional solidification
structure
interfacial distance
proces krzepnięcia
ledeburyt
krzepnięcie kierunkowe
struktura
odległość międzyfazowa
Opis:
Directional solidification of ledeburite was realised out using a Bridgman’s device. The growth rate for movement sample v=83.3 μm/s was used. In one sample the solidification front was freezing. The value of temperature gradient in liquid at the solidification front was determined. Interfacial distance λ on the samples was measured with NIS-Elements application for image analysis.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 101-106
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructural and Mechanical Characterization of Al-0.80Mg-0.85Si-0.3Zr Alloy
Autorzy:
Kahrıman, F.
Zeren, M.
Powiązania:
https://bibliotekanauki.pl/articles/380758.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
heat treatment
mechanical properties
proces krzepnięcia
obróbka cieplna
właściwości mechaniczne
Opis:
In this study, Al-0.80Mg-0.85Si alloy was modified with the addition of 0.3 wt.-% zirconium and the variation of microstructural features and mechanical properties were investigated. In order to produce the billets, vertical direct chill casting method was used and billets were homogenized at 580 °C for 6 h. Homogenized billets were subjected to aging practice following three stages: (i) solution annealing at 550 °C for 3 h, (ii) quenching in water, (iii) aging at 180 °C between 0 and 20 h. The hardness measurements were performed for the alloys following the aging process. It was observed that peak hardness value of Al-0.80Mg-0.85Si alloy increased with the addition of zirconium. This finding was very useful to obtain aging parameters for the extruded hollow profiles which are commonly used in automotive industry. Standard tensile tests were applied to aged profiles at room temperature and the results showed that modified alloy had higher mechanical properties compared to the non-modified alloy.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 73-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Temperature and Velocity Fields During Filling of Continuous Casting Mould
Autorzy:
Sowa, L.
Skrzypczak, T.
Kwiatoń, P.
Powiązania:
https://bibliotekanauki.pl/articles/379679.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
continuous casting
numerical simulation
molten metal flow
krzepnięcie
odlewanie
symulacja numeryczna
Opis:
In this paper, the mathematical model and numerical simulations of the molten steel flow by the submerged entry nozzle and the filling process of the continuous casting mould cavity are presented. In the mathematical model, the temperature fields were obtained by solving the energy equation, while the velocity fields were calculated by solving the momentum equations and the continuity equation. These equations contain the turbulent viscosity which is found by solving two additional transport equations for the turbulent kinetic energy and its rate of dissipation. In the numerical simulations, coupling of the thermal and fluid flow phenomena by changes in the thermophysical parameters of alloy depending on the temperature has been taken into consideration. This problem (2D) was solved by using the finite element method. Numerical simulations of filling the continuous casting mould cavity were performed for two variants of liquid metal pouring. The effect of the cases of pouring the continuous casting mould on the velocity fields and the solid phase growth kinetics in the process of filling the continuous casting mould was evaluated as these magnitudes have an influence on the high quality of the continuous cast steel slab.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 115-118
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Inoculation of grey cast iron with master alloys containing strontium and zirconium
Autorzy:
Soiński, M. S.
Jędrecki, P.
Grzesiak, K.
Powiązania:
https://bibliotekanauki.pl/articles/383343.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
cast iron
inoculation
mechanical properties
proces krzepnięcia
żeliwo szare
właściwości mechaniczne
Opis:
The effectiveness of cast iron inoculation performed by means of three various inoculants: FeSiSr–SYSTR 75 AV, FeSiZr–SYZR 25 AV and Zircinoc was determined. The inoculants were introduced to the cast iron during the pouring of production moulds. Examination of cast iron structure and mechanical properties were carried out for specimens cut out of the collars of the cast valve bodies. It was found that the quantity of eutectic cells increased to the greatest degree if FeSiZr–SYZR 25 AV inoculant was applied in quantities of 0.20% or 0.25%. This inoculant in the mentioned quantities also increases the tensile strength to the greatest degree, rising it to the level of 250-265 MPa.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 195-198
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Selected Principles of Feeding Systems Design: Simulation vs Industrial Experience
Autorzy:
Perzyk, M.
Kochański, A.
Mazurek, P.
Karczewski, K.
Powiązania:
https://bibliotekanauki.pl/articles/379595.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
castings defects
simulation software
feeding flow
krzepnięcie
wady odlewów
przepływ
oprogramowanie
Opis:
Simulation software dedicated for design of casting processes is usually tested and calibrated by comparisons of shrinkage defects distribution predicted by the modelling with that observed in real castings produced in a given foundry. However, a large amount of expertise obtained from different foundries, including especially made experiments, is available from literature, in the form of recommendations for design of the rigging systems. This kind of information can be also used for assessment of the simulation predictions. In the present work two parameters used in the design of feeding systems are considered: feeding ranges in horizontal and vertical plates as well as efficiency (yield) of feeders of various shapes. The simulation tests were conducted using especially designed steel and aluminium castings with risers and a commercial FDM based software. It was found that the simulations cannot predict appearance of shrinkage porosity in horizontal and vertical plates of even cross-sections which would mean, that the feeding ranges are practically unlimited. The yield of all types of feeders obtained from the simulations appeared to be much higher than that reported in the literature. It can be concluded that the feeding flow modelling included in the tested software does not reflect phenomena responsible for the feeding processes in real castings properly. Further tests, with different types of software and more fundamental studies on the feeding process modelling would be desirable.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 77-82
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Boron on Crystallization and Microstructure of Ductile Cast Iron
Autorzy:
Dojka, R.
Studnicki, A.
Powiązania:
https://bibliotekanauki.pl/articles/379815.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
metallography
ductile cast iron
boron
TDA
proces krzepnięcia
metalografia
żeliwo sferoidalne
bor
Opis:
The objective of the research was to determine the influence of boron on the crystallization process and microstructure of ductile cast iron. In the case of ductile cast iron it is a vital issue because even as little as trace presence of boron changes the properties of ductile cast iron in a significant way. With the use of a new ATD-4 (TDA) tester and CRYSTALDIGRPAH converter it was possible to measure the crystallization process parameters of the same alloy with four different contents of boron in one mould. Four samples with different boron contents were extracted, their microhardness was measured and quantitative analysis of microstructure was conducted. Obtained results allowed to state that with increasing content of boron the amount of graphite precipitates decreases, the amount of pearlite precipitates increases, the shape of graphite precipitates deteriorates and hardness increases. It is also planned to perform additional testings with boron contents between previously tested values.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 15-20
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Gadolinium on the Microstructure of Magnesium Alloy AZ91
Autorzy:
Rapiejko, Cezary
Mikusek, D.
Just, P.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/1837784.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
solidification process
magnesium alloys
gadolinium
DTA process
metalografia
proces krzepnięcia
stopy magnezu
gadolin
proces DTA
Opis:
The paper presents the results of research related to the possibility of inoculation of the AZ91 magnesium alloy casted into ceramic moulds by gadolinium. Effects of gadolinium content (0.1–0.6 wt%) on microstructure of the AZ91 alloy under as-cast state were investigated. The influence of the inoculator on the formation of the microstructure investigated by means of the thermal and derivative analysis by analysing the thermal effects arising during the alloy crystallization resulting from the phases formed. The degree of fragmentation of the microstructure of the tested alloys was assessed by means of the light microscopy studies and an image analysis with statistical analysis was performed. Conducted analyses have aimed at examining on the effect of inoculation of the gadolinium on the differences between the grain diameters and average size of each type of grain by way of measuring their perimeters of all phases, preliminary αMg and eutectics αMg+γ(Mg17Al12) in the prepared examined material.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 31-36
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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