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Wyszukujesz frazę "real-time compensation" wg kryterium: Temat


Wyświetlanie 1-4 z 4
Tytuł:
Real-Time Compensation of Machine Tool Thermal Error Including Cutting Process
Autorzy:
Horejs, O.
Mares, M.
Hornych, J.
Powiązania:
https://bibliotekanauki.pl/articles/99782.pdf
Data publikacji:
2015
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
thermal error
real-time compensation
cutting process
Opis:
The challenge to be addressed by this paper is to extend the common machine tool thermal compensation models considering only internal heat sources to include the effects of the cutting process. Although real-time software compensations of thermal errors exist, the majority of these models only presume machine tools under load-free rotation of the main spindle without any reference to rough machining. The machining process is completely neglected in spite of the fact that it represents a significant heat source and causes workpiece inaccuracy. This paper presents a real-time compensation of three-axis vertical milling centre thermal errors including the cutting process effect. The simulation is based on dynamic modelling using transfer functions. The model was implemented into a standard CNC controller of a three-axis vertical milling centre to compensate for thermal errors in real time. The inputs of the compensation algorithm are the spindle rotational speed, the 5 temperatures of the machine structure and spindle power. A reduction of thermal errors achieved by using the new approximation TF model including cutting process impact is up to 79% for steel cutting tests with different cutting conditions.
Źródło:
Journal of Machine Engineering; 2015, 15, 3; 5-18
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Advanced Thermal Error Compensation of a Floor Type Machining Centre Allowing for the Influence of Interchangeable Spindle Heads
Autorzy:
Mares, M.
Horejs, O.
Hornych, J.
Powiązania:
https://bibliotekanauki.pl/articles/99507.pdf
Data publikacji:
2015
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
heavy-duty machine tool
real-time compensation
thermal error
spindle head
Opis:
Thermal errors caused by internal and external heat sinks and sources may cause more than 50% of machine tool (MT) total error. Demands on machining accuracy and machine time utilization are still increasing. Therefore, research on thermal behaviour of MT structures is crucial for successful manufacturing. Direct (measuring between tool and work-piece) and indirect (predictive models) approaches to compensation of thermo-dependent tool centre point (TCP) displacement can be used to reduce sensitivity to heat flow or temperature control of MT and its environment. Thermal error indirect compensation is one of the techniques widely employed to reduce thermal errors due to its cost-effectiveness and ease of implementation. This paper is a continuation of scientific work on the modelling of complex MT thermal behaviour using a dynamic method with a physical basis: thermal transfer functions (TF). Previously published works focusing on middle-sized MTs are extended here to include heavy-duty MT application. Particular attention is paid to issues concerning compensation of thermal errors caused by interchangeable spindle heads.
Źródło:
Journal of Machine Engineering; 2015, 15, 3; 19-32
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis and application of real-time compensation of positioning precision of the turntable with a harmonic function
Autorzy:
Zhou, Yi
Zhu, Weibin
Shu, Yi
Huang, Yao
Zou, Wei
Xue, Zi
Powiązania:
https://bibliotekanauki.pl/articles/2173885.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
harmonic function
positioning error
compensation
real-time
CORDIC
Opis:
In order to guarantee the accuracy of turntable angle measurement, a real-time compensation method for turntable positioning precision based on harmonic analysis is proposed in this paper. Firstly, the principle and feasibility of the real-time compensation method are analysed, and a detailed description of harmonic compensation is provided herein. Secondly, we analyse the relationships between the surface number of the polygon with the compensation order of the harmonic function and its corresponding compensation accuracy. The effects of the iterations number and the data width on calculation accuracy in the coordinate rotation digital computer (CORDIC) algorithm are analysed and the quantization models of the approximation error and rounding error of the CORDIC algorithm are established. Then, the calculation of the harmonic error function and real-time compensation processes are implemented on a field programmable gate array (FPGA) chip. The resource occupation and time delay of the phase angle calculation and the harmonic component calculation are discussed separately. Finally, the validity of the harmonic compensation method is proven through comparing the compensation effect with that of linear interpolation and the polynomial compensation method. The influences of the compensation order, the iterations number and the data width on the compensation results are demonstrated by simulation. A test platform with a laboratory-made FPGA circuit is built to evaluate the effect of real-time compensation with the harmonic function and the positioning error compensation can be performed within 760 ns. The results confirmed the effectiveness of the harmonic compensation method, revealing an improvement of the positioning precision from 54.21ʹʹ to 1.63ʹʹ, equivalent to 96.99% reduction in positioning error.
Źródło:
Metrology and Measurement Systems; 2022, 29, 3; 553--571
0860-8229
Pojawia się w:
Metrology and Measurement Systems
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Model based compensation of geometrical deviations due to process forces
Autorzy:
Denkena, B.
Dahlmann, D.
Peters, R.
Witt, M.
Powiązania:
https://bibliotekanauki.pl/articles/99994.pdf
Data publikacji:
2017
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
model based compensation
reduction of geometrical errors
real-time model
Opis:
Machining accuracy can be considerably affected by deflections of machine tool components and the workpiece. This work presents a new approach for real-time deflection compensation, based on control integrated models. A real-time material removal rate (MRR) simulation determines the depth of cut which is used for process force calculation by Kienzle-Equations. Machine tool and workpiece deflections are then derived from a mechanical model using the calculated process forces. For this purpose, control based signals are used as model inputs. The total deviation is sent to the position controller as a setpoint offset. A dynamometer was applied to validate the simulated process forces. The presented approach was validated for cylindrical turning operations on chucked steel shafts. The experiments were carried out on a high-precision slant bed lathe. The results show, that geometrical errors could be reduced by more than 70% on average.
Źródło:
Journal of Machine Engineering; 2017, 17, 1; 5-16
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-4 z 4

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