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Tytuł:
Attempts to Prepare Precision Composite Castings by Sintering Al2O3/AlSi11 Using Underpressure
Autorzy:
Szymański, P.
Gawdzińska, K.
Nagolska, D.
Powiązania:
https://bibliotekanauki.pl/articles/381239.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
composites
rapid prototyping
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
kompozyty
prototypy
Opis:
This article presents the preparation of composite casts made using the technology of precise casting by the method of melted models. The composite was reinforced with the ceramic sinter from Al2O3 particle shaped in a printed polystyrene female mould, which was fired together with precured ceramics. The resulting ceramic preform, after being saturated with paraffin and after the filling system is installed, was filled with liquid moulding sand and fired together with the mould. The reinforcement was saturated by means of the counter-pressure exerting action on the metal column, being a resultant of pressures inside and outside the chamber. The preliminary assessment showed no apparent defects in the shape of the cast. The casting was measured and the figures were compared with the dimensions of the matrix in which the reinforcing preform was made, the preform after firing and after saturation with paraffin. The results were presented in a table and dimensional deviations were determined. The composite casting was subjected to metallographic tests, which excluded any porous defects or damage to the reinforcement. It can therefore be said that, according to the predictions resulting from the previous calculations, the pressure values used allowed for complete filling of the reinforcement capillaries. The proposed method is therefore suitable for the preparation of precision composite castings with complex shapes.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 49-54
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New look at the process of reclamation of moulding sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Hosadyna, M.
Powiązania:
https://bibliotekanauki.pl/articles/380262.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
masa formierska
innovative foundry materials
innovative foundry technologies
moulding sand
reclaim
ester hardener
Opis:
This paper presents a new perspective on the issue of reclamation of moulding and core sands. Taking as a premise that the reclamation process must remain on the surface of grains some not separated binding materials rests, it should be chosen the proper moulding sand's composition that will be least harmful for the reclaim quality. There are two different moulding and core sands taken into examinations. The researches prove that a small correction of their compositions (hardener type) improves the quality of the received reclaims. Carried out in this article studies have shown that such an approach to the problem of reclamation of the moulding and core sands is needed and reasonable.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 19-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of reclamability of molding sands with new inorganic binders
Autorzy:
Izdebska-Szanda, I.
Baliński, A.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/382753.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
spoiwo nieorganiczne
wytrzymałość
innovative foundry material
innovative foundry technologies
inorganic binders
reclamation
reclamability
strength
Opis:
One of the purposes of the application of chemically modified inorganic binders is to improve knocking out properties and the related reclamability with previously used in foundry inorganic binder (water glass), which allowing the use of ecological binders for casting nonferrous metals. Good knocking out properties of the sands is directly related to the waste sands reclamability, which is a necessary condition of effective waste management. Reclamation of moulding and core sands is a fundamental and effective way to manage waste on site at the foundry, in accordance with the Environmental Guidelines. Therefore, studies of reclamation of waste moulding and core sands with new types of inorganic binders (developed within the framework of the project) were carried out. These studies allowed to determine the degree of recovery of useful, material, what the reclaimed sand is, and the degree of its use in the production process. The article presents these results of investigation. They are a part of broader research programme executed under the project POIG.01.01.02-00-015/09 'Advanced materials and technologies'.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 35-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Rapid Prototyping Technology Using for Casting Process of Mini Turbine Runner
Autorzy:
Hościło, B
Kaczyński, R.
Skorulski, G.
Powiązania:
https://bibliotekanauki.pl/articles/383216.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
rapid prototyping
ceramic moulds
miniturbine runner
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
formy ceramiczne
Opis:
The previous mini-hydrogenator rotors’ prototypes were made of ABS thermoplastic material with use of fused deposition modelling (FDM). However, there is a need for such rotors made of metallic materials with higher strength. In paper three dimensional printing (3DP) as rapid prototyping technology, was presented, to execute a shell mould of rotor prototype. In initial phase, the moulds were prepared which allow to cast a simple geometric solid with different alloys, for comparative reasons. The form of rotor and testing cast moulds were designed using universal CAD environment and printed composite using material zp151 (Calcium sulfate hemihydrate) with a binder zb63 (2- pyrrolidone) for preparation of colourful presentation models or casting models. The suitability of technology usage with alloys of copper , aluminium and zinc, was analyzed. The strength of the mould during casting, a material resistant to high temperature, the quality of received casting and its surface roughness were assumed as the comparative parameters which characterized method.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 83-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Tendency of Moulding Sands to Generate Core Cracks
Autorzy:
Grabarczyk, A.
Dobosz, S. M.
Kusiński, J.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380432.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
moulding sand
binder
elasticity
cracking
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
masa formierska
spoiwo
Opis:
The constant growth of foundry modernization, mechanization and automation is followed with growing requirements for the quality and parameters of both moulding and core sands. Due to this changes it is necessary to widen the requirements for the parameters used for their quality evaluation by widening the testing of the moulding and core sands with the measurement of their resistance to mechanical deformation (further called elasticity). Following article covers measurements of this parameter in chosen moulding and core sands with different types of binders. It focuses on the differences in elasticity, bending strength and type of bond destruction (adhesive/cohesive) between different mixtures, and its connection to the applied bonding agent. Moulding and cores sands on which the most focus is placed on are primarily the self-hardening moulding sands with organic and inorganic binders, belonging to the group of universal applications (used as both moulding and core sands) and mixtures used in cold-box technology.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 157-161
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Casting routes for porous metals production
Autorzy:
Lichý, P.
Bednarova, V.
Elbel, T.
Powiązania:
https://bibliotekanauki.pl/articles/382433.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
rozwój produktu
pianka metalowa
innovative foundry technologies
innovative foundry material
product development
metal foams
Opis:
The last decade has seen growing interest in professional public about applications of porous metallic materials. Porous metals represent a new type of materials with low densities, large specific surface, and novel physical and mechanical properties, characterized by low density and large specific surface. They are very suitable for specific applications due to good combination of physical and mechanical properties such as high specific strength and high energy absorption capability. Since the discovery of metal foams have been developed many methods and techniques of production in liquid, solid and gas phases. Condition for the use of metal foams - advanced materials with unique usability features, are inexpensive ways to manage their production. Mastering of production of metallic foams with defined structure and properties using gravity casting into sand or metallic foundry moulds will contribute to an expansion of the assortment produced in foundries by completely new type of material, which has unique service properties thanks to its structure, and which fulfils the current demanding ecological requirements. The aim of research conducted at the department of metallurgy and foundry of VSB-Technical University Ostrava is to verify the possibilities of production of metallic foams by conventional foundry processes, to study the process conditions and physical and mechanical properties of metal foam produced. Two procedures are used to create porous metal structures: Infiltration of liquid metal into the mold cavity filled with precursors or preforms and two stage investment casting.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microsegregation in nodular cast iron with carbides
Autorzy:
Pietrowski, S.
Gumienny, G.
Powiązania:
https://bibliotekanauki.pl/articles/380448.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
żeliwo sferoidalne
węgliki
mikrosegregacja
innovative foundry technologies
innovative foundry materials
nodular cast iron
carbides
microsegregation
Opis:
In this paper results of microsegregation in the newly developed nodular cast iron with carbides are presented. To investigate the pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The distribution of linear elements on the eutectic cell radius was examined. To investigate the microsegregation pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The linear distribution of elements on the eutectic cell radius was examined. Testing of the chemical composition of cast iron metal matrix components, including carbides were carried out. The change of graphitizing and anti-graphitizing element concentrations within eutectic cell was determined. It was found, that in cast iron containing Mo carbides crystallizing after austenite + graphite eutectic are Si enriched.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 127-134
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the Stability Selected Properties of Polymeric Binder on the Example of an Aqueous Solution of the Modified Starches
Autorzy:
Kaczmarska, K.
Grabowska, B.
Drożyński, D.
Łątka, P.
Powiązania:
https://bibliotekanauki.pl/articles/379627.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
polymeric binders
starch derivative
stability
innowacyjne materiały odlewnicze
spoiwa polimerowe
pochodna skrobi
stabilność
Opis:
The aim of this study was to determine the stability of the physicochemical properties of foundry binders based on modified starch. On the basis analysis of structural changes (FT-IR), thermal characteristics (TG / DSC), were conducted an initial assessment of the stability of the binder during the 3-month duration of the measurement cycle. Additionally, there were studied the strength of moulding sand bonded by starch binder prepared at the beginning of the test cycle and starch binder after 3-month storage period.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3 spec.; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Crystallization Process of Intensive Cooled AlSi20CuNiCoMg Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Dębowska, K.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/379541.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
casting die cooling
water mist
silumin
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
odlewanie kokilowe
mgła wodna
Opis:
The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of multicomponent synthetic hypereutectic alloy AlSi20CuNiCoMg. The study was conducted for unmodified silumin on the research station allowing the cooling of the special permanent sampler using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of multicomponent alloy. The study demonstrated that the use of mold cooled with water mist stream allows in wide range to form the microstructure of hypereutectic multicomponent silumin. It leads to higher homogeneity of microstructure and refinement of crystallizing phases of casting.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 137-144
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Microstructure and Properties of the Bimetallic AZ91/AlSi17 Joint Produced by Compound Casting
Autorzy:
Mola, R.
Bucki, T.
Powiązania:
https://bibliotekanauki.pl/articles/381472.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
casting process
microstructure
mechanical properties
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
proces odlewania
mikrostruktura
właściwości mechaniczne
Opis:
Bimetallic AZ91/AlSi17 samples were produced by compound casting. The casting process involved pouring the AZ91 magnesium alloy heated to 650ºC onto a solid AlSi17 aluminum alloy insert placed in a steel mould. Prior to casting, the mould with the insert inside was heated to about 370ºC. The bonding zone formed between AZ91 and AlSi17 had a thickness of about 200 μm; it was characterized by a non-homogeneous microstructure. Two different areas were distinguished in this zone: the area adjacent to the AZ91 and the area close to the AlSi17. In the area closest to the AZ91 alloy, a eutectic composed of an Mg17Al12 intermetallic phase and a solid solution of Al in Mg was observed. In bonding zone at a certain distance from the AZ91 alloy an Mg2Si phase co-occurred with the eutectic. In the area adjacent to the AlSi17 alloy, the structure consisted of Al3Mg2, Mg17Al12 and Mg2Si. The fine Mg2Si phase particles were distributed over the entire Mg-Al intermetallic phase matrix. The microhardness of the bonding zone was much higher than those of the materials joined; the microhardness values were in the range 203-298 HV. The shear strength of the AZ91/AlSi17 joint varied from 32.5 to 36 MPa.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 71-76
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Defects in Castings Cast by Rheocasting Method SEED
Autorzy:
Bryksi Stunova, B.
Bryksi, V.
Powiązania:
https://bibliotekanauki.pl/articles/381889.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
innovative foundry technologies
innovative foundry materials
rheocasting
casting defects
simulation
krzepnięcie
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
wady odlewów
symulacja
Opis:
The paper analyses specific defects of castings produced by semi-solid casting process, especially rheocasting method SEED, which uses mechanical swirling for reaching proper structure in semisolid state with high content of solid fraction. Heat treated alloy AlSi7Mg0.3 was applied for producing an Engine Bracket casting part. For observing structure, metallographic observation by light and SEM microscopy was used. To analyse the process, software ProCAST was used to simulate the movements in shot chamber and filling of the mold.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 15-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Aluminium Alloys Smelting in Shaft- Reverberatory Furnaces in a Liquid Bath Mode
Autorzy:
Grachev, V.
Powiązania:
https://bibliotekanauki.pl/articles/382712.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
heat treatment
aluminum alloys
smelting
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
obróbka cieplna
stopy aluminium
wytapianie
Opis:
The aim of research was creation of a furnace for aluminum alloys smelting “in a liquid bath” in order to reduce metal loss. In the paper, the author demonstrates the results of research on smelting of aluminum alloys in a shaft-reverberatory furnace designed by the author. It has been shown that smelting aluminum alloy in a liquid bath was able to significantly reduce aluminum loss and that shaft-reverberatory design provided high efficiency and productivity along with lower energy costs. Ensuring continuous operation of the liquid bath and superheating chamber, which tapped alloy with the required texture, was achieved by means of the optimal design of partition between them. The optimum section of the connecting channels between the liquid bath of smelting and the superheating chamber has been theoretically substantiated and experimentally confirmed. The author proposed a workable shaft-reverberatory furnace for aluminum alloys smelting, providing solid charge melting in a liquid bath.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 183-189
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Temperature on Ausferritic Nodular Cast Iron Microstructure
Autorzy:
Gumienny, G.
Klimek, L.
Powiązania:
https://bibliotekanauki.pl/articles/379556.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting materials
innovative casting technologies
nodular cast iron
ausferrite
annealing
innowacyjne materiały odlewnicze
innowacyjne technologie
żeliwo sferoidalne
wyżarzanie
Opis:
The work presents the results of the studies of the effect of the temperature on the microstructure of ausferritic nodular cast iron. The ausferrite in the matrix was obtained by way of a specific combination of molybdenum and copper. The cast iron underwent annealing at the temperatures of 520, 550 and 580°C. The work presents the effect of the annealing temperature on the fraction of austenite in the cast iron matrix. The annealed and non-annealed cast iron hardness is given. The work also proves that an increase in the temperature up to 580°C causes a drop in the cast iron hardness.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3 spec.; 21-24
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigating of the Knocking Out Properties of Moulding Sands with New Inorganic Binders Used for Castings of Non-ferrous Metal Alloys in Comparison with the Previously Used
Autorzy:
Izdebska-Szanda, I.
Angrecki, M.
Matuszewski, S.
Powiązania:
https://bibliotekanauki.pl/articles/379552.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
innovative foundry technologies
inorganic binders
modification
knocking out properties
residual strength
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
środki wiążące nieorganiczne
Opis:
The article presents the results of investigations, which make a fragment of the broad-scale studies carried out as a part of the project POIG.01.01.02-00-015/09 “Advanced materials and technologies”. One of the objectives of the introduction of new inorganic binders is to provide a good knocking out properties of moulding sands, while maintaining an appropriate level of strength properties. Therefore, a logical continuation of the previous studies were carried out the tests knocking out properties of moulding sands with new inorganic binders, including making moulds, pouring them by the chosen of non-ferrous metal alloys, knoking-out, and determining the knocking out work. The results of the study were related to the research results obtained by applying the moulding sand performed by existing technology.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2s; 117-120
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Studies on the renewability of polymeric binders for foundry
Autorzy:
Grabowska, B.
Kaczmarska, K.
Bobrowski, A.
Powiązania:
https://bibliotekanauki.pl/articles/380277.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
masa formierska
spoiwo polimerowe
sieciowanie
innovative foundry materials
innovative foundry technologies
moulding sand
polymeric binders
crosslinking
renewability
Opis:
In this paper the results of studies of polymeric binders on the example of the new BioCo2 binder, including the problem of its renewability, are presented. The results of structural studies (FT-IR) for the BioCo2 binder before and after crosslinking, and bending strength tests Rgu fresh and renewed cured molding sands with BioCo2 binder are discussed. The cross-linking binder and curring of moulding sand was carried out by physical agents (microwave radiation, temperature). On the basis of obtained results was shown that it is possible to restore the initial properties of the adhesive of BioCo2 binder. The initial properties of moulding sand can be achieved, after the cross-linking binders and after curing in the moulding sands with bioCo2 binder , by supplementing the moulding sand composition by the appropriate amount of water.
Źródło:
Archives of Foundry Engineering; 2012, 12, 3; 37-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of the Mould Filling Conditions on the Quality of Castings Made of EN AC-44000 Alloy
Autorzy:
Nadolski, M.
Konopka, Z.
Łągiewka, M.
Zyska, A.
Powiązania:
https://bibliotekanauki.pl/articles/380440.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
innovative foundry technologies
plaster mould
counter-gravity casting
vacuum casting
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
forma odlewnicza
odlewanie próżniowe
Opis:
The work deals with the influence of change in the filling conditions of the ceramic moulds with plaster binder on the presence of gaseous porosity and the microstructure of the achieved test castings with graded wall thickness. Castings made of EN AC-44000 alloy, produced either by gravity casting, or by gravity casting with negative pressure generated around the mould (according to the Vacumetal technology), or by counter-gravity casting were compared. The results of examinations concerning the density of the produced castings indicate that no significant change in porosity was found. The increased size of silicon crystals was found for the increased wall thicknesses due to the slower cooling and solidification of castings.
Źródło:
Archives of Foundry Engineering; 2014, 14, 2; 19-22
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of Wear Mechanisms of Graphites Used for Crystallisers for Continuous Casting
Autorzy:
Brudny, Anna
Kulasa, Joanna
Juszczyk, Barbara
Myalski, Jerzy
Roskosz, Stanisław
Wycisk, R.
Kwaśniewski, Paweł
Strzępek, Paweł
Poręba, Marek
Powiązania:
https://bibliotekanauki.pl/articles/2203941.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
wear resistance
graphite
crystallizers
tribology
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
odporność na zużycie
grafit
krystalizatory
tribologia
Opis:
This paper presents the results of research concerning the evaluation of tribological properties of graphite materials used, among others, for crystallisers for continuous casting of non-ferrous metals and their alloys. Graphite materials differing not only in their physical properties but also in the technology of their production were selected from a wide range of commercially available products. Wear resistance investigations of the tested graphite materials were carried out on a pin-on-disc tribometer under technically dry friction conditions on a sliding distance of 1000 m. A constant load but variable speed was used in the tests. The mean value of the coefficient of friction and the wear of the material were determined based on the tribological tests carried out. It was observed that as the speed increases, the average value of the coefficient of friction decreases, while the wear increases. A microstructural analysis of the wear track showed that the friction mechanism depends mainly on the graphite formation technology, which is related to the microstructure of the tested materials, and to a lesser extent to their physical and mechanical properties. Varying the speed values made it possible to trace changes in the wear mechanism, on the basis of which it is possible to predict the durability and reliability of graphite crystalliser operation.
Źródło:
Archives of Foundry Engineering; 2022, 22, 4; 109--115
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Reclamation of self-setting mixtures with olivine bound with alkaline resols
Autorzy:
Jelínek, P.
Duda, J.
Mikšovský, F.
Beňo, J.
Powiązania:
https://bibliotekanauki.pl/articles/382404.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
właściwości mechaniczne
regeneracja
innovative foundry technologies
innovative foundry material
mechanical properties
self setting mixtures
alkaline resols
reclamation
Opis:
For the reasons of environmental problems connected with the use of furan binders the attention is increasingly paid to self-setting mixtures with alkali resols. A resol binder stabilized with KOH, NaOH is hardened by liquid esters with the formation of alkaline salts. The increase of their concentration affects the shortening of the mixture bench life, it decreases strength, abrasive wear of moulds and cores is growing, and it results in uneconomical dilution of the reclaim with expensive new base sand. Length of life (bench life) of mixtures plays an important role just in manufacture of huge and voluminous moulds and cores in self-setting mixtures. This contribution aims at analyzing the function of reactive alkaline salts in the reclaim, it monitors consequences of its thermal exposure on properties of self-setting mixtures, and it deals with development of methods evaluating its qualities.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 47-52
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of the Method of Mould Filling on the Quality of Castings Made of EN AC-44000 or EN AC-46200 Alloy
Autorzy:
Nadolski, M.
Konopka, Z.
Łągiewka, M.
Zyska, A.
Powiązania:
https://bibliotekanauki.pl/articles/380335.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
innovative foundry technologies
plaster mould
counter-gravity casting
vacuum casting
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
forma odlewnicza
odlewanie próżniowe
Opis:
The performed examinations concerning the process of filling the plaster ceramic moulds with aluminium alloys allowed to assess the influence of various methods of introducing the metal into the mould cavity on the macro- and microstructure of the obtained experimental castings. The comparison was performed for castings with graded wall thickness made either of EN AC-44000 alloy or of EN AC-46000 alloy, produced either by gravity casting, or by gravity casting with negative pressure generated around the mould (according to the Vacumetal technology), or by counter-gravity casting. It was found that the silicon crystals grow in size with an increase in wall thickness due to the slower cooling and solidification of castings.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4; 73-76
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical Stresses Induced by Compression in Castings of the Load-carrying Grate
Autorzy:
Słowik, J.
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/380480.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
castings
innovative foundry technologies
innovative foundry materials
heat treatment
mechanical stresses
grates
odlewy
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
obróbka cieplna
naprężenia mechaniczne
Opis:
The main aim of this study was to examine the compression-induced state of stress arising in castings of the guide grates during operation in pusher-type furnaces for heat treatment. The effect of grate compression is caused by its forced movement in the furnace. The introduction of flexible segments to the grate structure changes in a significant way the stress distribution, mainly by decreasing its value, and consequently considerably extends the lifetime of the grates. The stress distribution was examined in the grates with flexible segments arranged crosswise (normal to the direction of the grate compression) and lengthwise (following the direction of force). A regression equation was derived to describe the relationship between the stress level in a row of ribs in the grate and the number of flexible segments of a lengthwise orientation placed in this row. It was found that, regardless of the distribution of the flexible segments in a row, the stress values were similar in all the ribs included in this row, and in a given row of the ribs/flexible segments a similar state of stress prevailed, irrespective of the position of this row in the whole structure of the grate and of the number of the ribs/flexible segments introduced therein. Parts of the grate responsible for the stress transfer were indicated and also parts which play the role of an element bonding the structure.
Źródło:
Archives of Foundry Engineering; 2016, 16, 2; 51-54
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Method and Apparatus for Assessing the Properties of Slags
Autorzy:
Biernat, S.
Bydałek, A. W.
Wołczyński, W.
Holtzer, M.
Powiązania:
https://bibliotekanauki.pl/articles/381284.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environmental protection
innovative materials
innovative casting technologies
laboratory station
slags
ochrona środowiska
innowacyjne materiały odlewnicze
technologie innowacyjne
stanowisko laboratoryjne
żużle
Opis:
A special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author's analytical methodology was supplemented by a thyristor measuring system (described in the article). The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement ⁰C - measurement only below 1000 ⁰C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates the crystallization process and in which latent heat begins to exude raising the temperature until the coagulation temperature is reached.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 13-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Water Mist Cooling on Microstructure of Hypereutectic Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Powiązania:
https://bibliotekanauki.pl/articles/382973.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
casting die cooling
water mist
hypereutectic silumin
microstructure
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
chłodzenie
silumin nadeutektyczny
mikrostruktura
Opis:
The work is a continuation of research on the use water mist cooling in order to increase efficiency of die-casting aluminum alloys using multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic AlSi20 alloy. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified AlSi20 alloy and modified with phosphorus, titanium and boron on the research station allowing sequential multipoint cooling using a dedicated program of computer control. The study demonstrated that the use of mold cooled with water mist stream allows the formation of the microstructure of hypereutectic silumins. A wide range of solidification temperature of hypereutectic silumins increases the potential impact of changes in the cooling rate on a size, a number and a morphology of preeutectic silicon and eutectic α+β (Al+Si).
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 117-122
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Analysis of the Accuracy of Wax Casting Models for Medical Applications
Autorzy:
Markowska, O.
Budzik, G.
Grzelka, M.
Dziubek, T.
Cader, M.
Turek, P.
Powiązania:
https://bibliotekanauki.pl/articles/380915.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry materials
innovative Foundry Technologies
reverse engineering
rapid prototyping
vacuum casting
measuring systems
innowacyjne materiały odlewnicze
innowacyjne technologie odlewnicze
odlewanie próżniowe
systemy pomiarowe
Opis:
The article presents an analysis of the dimensional accuracy of wax models, made by Vacuum Casting Method (VC), used in the manufacturing process of bone defects implants of the skull vault. Silicone molds were made on the basis of Rapid Prototypes (RP) models. The RP prototypes were created from 3D-CAD (CATIA V5) developed during studies of the shape of the cranial vault bone defects. The technology used in the RP process was stereolithography (SLA). During the researches also were used an additional tested models. These models were designed on the basis of the dome with cutouts of different shapes. The measurement process was conducted by optical coordinate measuring system. The research was carried out using an Atos Triple Scan scanner. The analysis presents that there is a possibility of using the technology of Vacuum Casting wax models in silicon molds, as the indirect method in the process of implementation of the implant-bone of the skull cap.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 77-82
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Cast Grates Used in Heat Treatment Furnaces
Autorzy:
Piekarski, B.
Drotlew, A.
Powiązania:
https://bibliotekanauki.pl/articles/381751.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
castings for heat treatment plants
crates
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
odlewy dla zakładów obróbki cieplnej
kraty
Opis:
Examples of cast grates whose construction was based on previously used "old" patterns of the technological equipment for heat treatment furnaces (TEq) are presented. Manufacturers of this type of castings have at their disposal numerous earlier designs of the applied TEq. Their adaptation for the needs of a new order, i.e. the creation of a new design or modification of the already existing one, significantly reduces both cost and time of the implementation. It also allows making new grate constructions of various shapes and sizes, reducing in this way the number of patterns stored by the manufacturer of castings. The examples of cast grates shown and discussed in this study document the variety of ways that can be used when making them from the already existing patterns or castings. The presented grates were made using master patterns, entire castings or their fragments, and modular segments.
Źródło:
Archives of Foundry Engineering; 2019, 3; 49-54
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Grain Refinement of AlSi7Mg0,3 Alloy Cast by Rheocasting SEED
Autorzy:
Bryksí Stunová, B.
Bryksí, V.
Vitkova, J.
Powiązania:
https://bibliotekanauki.pl/articles/382371.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theory of crystallization
innovative foundry technologies
innovative foundry materials
solidification process
metallography
rheocasting
teoria krystalizacji
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
proces krzepnięcia
metalografia
Opis:
The paper concerns experimental work studying chemical composition, structures and selected mechanical properties of castings produced by rheocasting method SEED. After previous experiments, which showed inclusions in the primary phase α(Al) when observing structures, hypothesis of external nuclei was taken. The main goal of the work was to determine the influence of inoculation by various additions of titanium/boron based inoculant on the structure and properties of AlSi7Mg0,3 alloy. The master alloy AlTi5B1 was added in amounts of 0,05, 0,1, 0,15, 0,2 wt %. Metallographic observation by light and SEM microscopy was used for analysing the structures. Measurements of grain size were realised and evaluated. Brinell hardness measurements were performed. Chemical composition was measured by GDS analysis. Undertaken experiments did not prove the effect of inoculation of combined AlTi5B1 master alloy on castings made of AlSi7Mg0,3 alloy made by rheocasting SEED at given amounts and conditions.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 161-166
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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