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    Tytuł:
    Cast steels for creep-resistant parts used in heat treatment plants
    Autorzy:
    Drotlew, A.
    Garbiak, M.
    Piekarski, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/380318.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    staliwo austenityczne Ni-Cr
    obróbka cieplna
    innovative foundry technologies
    innovative foundry materials
    cast Ni-Cr austenitic steel
    castings for heat treatment plants
    Opis:
    Creep-resistant parts of heat treatment furnaces are in most cases made from high-alloyed chromium-nickel and nickel-chromium iron alloys, both cast and wrought. This paper presents the types of casting alloys used for this particular purpose, since the majority of furnace components are made by the casting process. Standards were cited which give symbols of alloy grades used in technical specifications by the domestic industry. It has been indicated that castings made currently are based on a wider spectrum of the creep-resistant alloy grades than the number of alloys covered by the standards. Alloy grades recommended by the technical literature for individual parts of the furnace equipment were given. The recommendations reflect both the type of the technological process used and the technical tasks performed by individual parts of the furnace equipment. Comments were also made on the role of individual alloying elements in shaping the performance properties of castings.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 4; 31-38
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Continuous modification of cast iron by the FLOTRET method
    Autorzy:
    Hanus, A.
    Hanusová, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/380281.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    rozwój produktu
    żeliwo sferoidalne
    metoda FLOTRET
    innovative foundry technologies
    innovative foundry materials
    product development
    cast iron
    spheroidal graphite
    modification of graphite shape
    FLOTRET method
    Opis:
    Increasing demands on the utility properties of materials used for castings have led to the production of cast iron with a modified shape of graphite, where the required properties are achieved by a change in graphite shape, its size and layout, and a change in the basic structure of the metal. This paper is focused on the continuous method of producing spheroidal graphite FLOTRET. In the introductory section is summarized the theoretical foundations of the secondary treatment of cast irons, especially the FLOTRET flow method, describes the advantages and disadvantages of the method. The practical part is divided into laboratory and operational tests. Laboratory experiments were conducted on a laboratory-type modifier FLOTRET chamber, which was designed and hydraulically optimized. Experiments were focused on the effects of pressure altitude and amount of modifier on the residual values of magnesium, as conditions for a successful modification. The method was tested in two foundries under operating conditions and in one of them was observed a long-term modification process.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 3; 43-48
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Microsegregation in nodular cast iron with carbides
    Autorzy:
    Pietrowski, S.
    Gumienny, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/380448.pdf
    Data publikacji:
    2012
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    żeliwo sferoidalne
    węgliki
    mikrosegregacja
    innovative foundry technologies
    innovative foundry materials
    nodular cast iron
    carbides
    microsegregation
    Opis:
    In this paper results of microsegregation in the newly developed nodular cast iron with carbides are presented. To investigate the pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The distribution of linear elements on the eutectic cell radius was examined. To investigate the microsegregation pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The linear distribution of elements on the eutectic cell radius was examined. Testing of the chemical composition of cast iron metal matrix components, including carbides were carried out. The change of graphitizing and anti-graphitizing element concentrations within eutectic cell was determined. It was found, that in cast iron containing Mo carbides crystallizing after austenite + graphite eutectic are Si enriched.
    Źródło:
    Archives of Foundry Engineering; 2012, 12, 4; 127-134
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Characteristic of Cast Zn-Al-Cu Alloy Microstructure after Modification
    Autorzy:
    Krupińska, B.
    Krupiński, M.
    Rdzawski, Z.
    Labisz, K.
    Król, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/379655.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative cast materials
    innovative cast technologies
    metallography
    modification
    cast zinc alloys
    microstructure
    nowoczesne materiały odlewnicze
    innowacyjne technologie odlewnicze
    metalografia
    modyfikacja
    mikrostruktura
    stop cynku
    Opis:
    Cast zinc alloys have similar properties to aluminium alloys. The differences are due to the lower melting point and higher density. Zinc has a density of 7.14 g/cm3, a melting point of 419.5°C and the boiling temperature of 906º C. In the temperature range from 150 to 200°C, zinc has good susceptibility to plastic deformation. It is also resistant to atmospheric factor influence, but is not resistant to acids. The main use of zinc alloy, is the production of thin-walled casts that require high precision. Zinc alloys are also used for die casting moulds, housings and covers as well as a variety of devices that are used in the precision industry, electrical engineering, automotive and construction industry. Properly performed chemical modification leads to improve of properties of the produced castings. Therefore it is very important to know how the cast structure with the change of the chemical composition by adding metallic modifiers to the liquid metal. In this work there was studied the effect of chemical modification of cast zinc alloy on the properties and microstructure of the alloys before and after modification. Modified alloys were prepared by adding modifiers in the range of 0.1% to 1% in form of Ti- Sr and B as aluminium master alloy and then cast into the metal moulds. Next the thermo-derivative analysis was performed of the modified Zn-Al-Cu alloy, the microstructure investigation was carried out using light microscopy and scanning electron microscopy with EDS X-ray microanalysis usage as well as hardness was measured of the modified Zn-Al-C alloys.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4 spec.; 77-82
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Cooling Rate on Microstructure of Thin-Walled Vermicular Graphite Iron Castings
    Autorzy:
    Górny, M.
    Kawalec, M.
    Sikora, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/380738.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative materials
    vermicular graphite cast iron
    cooling rate
    thermal analysis
    microstructure
    innowacyjne technologie odlewnicze
    materiały innowacyjne
    żeliwo grafitowe wermikularne
    chłodzenie
    analiza termiczna
    mikrostruktura
    Opis:
    This article addresses the effect of cooling rate and of titanium additions on the microstructure of thin-walled vermicular graphite iron (TWCI) castings as determined by changing molding media, section size and Ferro Titanium. The research work was carried out on TWCI castings and reference castings of 2-5 mm and 13-mm wall thickness, respectively. Various molding materials were employed (silica sand and insulating sand ‘‘LDASC’’) to achieve different cooling rates. Thermal analysis was implemented for determinations of the actual cooling rates at the onset of solidification. This study shows that the cooling rates exhibited in the TWCI castings varies widely (70- 14oC/s) when the wall thickness is changed from 2 to 5 mm. In turn, this is accompanied by a significant variation in the vermicular graphite fraction. The resultant cooling rates were effectively reduced by applying an insulating sand in order to obtain the desired vermicular graphite shape. In addition, good agreement was found between the theoretical predictions of the solidification process and the experimental outcome. Ti additions in combination with LDASC sand molds were highly effective in promoting the development of over 80 % vermicular graphite in castings with wall thicknesses of 2 and 3 mm as evidenced by quantitative metallographic analyses.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1 spec.; 139-142
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Temperature on Ausferritic Nodular Cast Iron Microstructure
    Autorzy:
    Gumienny, G.
    Klimek, L.
    Powiązania:
    https://bibliotekanauki.pl/articles/379556.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    nodular cast iron
    ausferrite
    annealing
    innowacyjne materiały odlewnicze
    innowacyjne technologie
    żeliwo sferoidalne
    wyżarzanie
    Opis:
    The work presents the results of the studies of the effect of the temperature on the microstructure of ausferritic nodular cast iron. The ausferrite in the matrix was obtained by way of a specific combination of molybdenum and copper. The cast iron underwent annealing at the temperatures of 520, 550 and 580°C. The work presents the effect of the annealing temperature on the fraction of austenite in the cast iron matrix. The annealed and non-annealed cast iron hardness is given. The work also proves that an increase in the temperature up to 580°C causes a drop in the cast iron hardness.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 3 spec.; 21-24
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Investigation of an Advanced Cellulose Profile Used for the Manufacture of Gating Systems
    Autorzy:
    Zawieja, Z.
    Sawicki, J.
    Gumienny, G.
    Sobczyk-Guzenda, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/380939.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting technologies
    innovative casting materials
    cellulose profiles
    gating system
    aluminium silicates
    gray cast iron
    ausferrite
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    glinokrzemiany
    żeliwo szare
    Opis:
    The here in paper contains the results of investigations on a new type of cellulose blend used for the manufacture of profiles applied in the process of making gating systems in the foundry industry. A standard cellulose profile was subjected to an experiment. During the experiment the profile was filled with a liquid cast iron and at the same time the temperatures of the liquid metal crystallizing inside the profile were measured as well as the temperature of the outer layer of the profile was controlled. Further, the microstructure of the cast iron, which crystallized out inside the cellulose profile, was analysed and the cellulose, thermally degraded after the experiment, was verified with the use of the chemical analysis method. Moreover, a quality analysis of the original as well as the degraded cellulose profile was run with the use of the FTIR infrared spectroscopy. The presented results revealed that the cellulose blend is aluminium silicate enriched and contains organic binder additives. The cast iron, which crystallized out, tended to have an equilibrium pearlitic structure with the release of graphite and carbides. The generation of disequilibrium ausferrite phases was also observed in the structure.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 3; 123-128
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Kinetics of the σ Phase Precipitation in Respect of Erosion-corrosion Wear of Duplex Cast Steel
    Autorzy:
    Brodziak-Hyska, A.
    Stradomski, Z.
    Kolan, C.
    Powiązania:
    https://bibliotekanauki.pl/articles/382274.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry materials
    innovative technologies
    duplex cast steel
    sigma phase
    shape factor
    erosive-corrosive wear
    materiały odlewnicze
    innowacyjne technologie odlewnicze
    staliwa duplex
    współczynnik kształtu
    korozja
    zużycie
    Opis:
    The examined material comprised two grades of corrosion-resistant cast steel, namely GX2CrNiMoN25-6-3 and GX2CrNiMoCuN25-6-3-3, used for example in elements of systems of wet flue gas desulphurisation in power industry. The operating conditions in media heated up to 70°C and containing Cl- and SO4 ions and solid particles produce high erosive and corrosive wear. The work proposes an application of the σ phase as a component of precipitation strengthening mechanism in order to increase the functional properties of the material. The paper presents the results of examination of the kinetics of σ phase precipitation at a temperature of 800°C and at times ranging from 30 to 180 minutes. Changes in the morphology of precipitates of the σ phase were determined using the value of shape factor R. Resistance to erosion-corrosion wear of duplex cast steel was correlated with the kinetics of sigma phase precipitating.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1; 17-20
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of the Annealing Temperature on the Microstructure and Properties of Ausferritic Nodular Cast Iron
    Autorzy:
    Gumienny, G.
    Klimek, L.
    Kurowska, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/383050.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technologies
    ausferritic cast iron
    nodular cast iron
    impact strength
    annealing
    innowacyjne materiały odlewnicze
    innowacyjne technologie odlewnicze
    żeliwo ausferrytyczne
    żeliwo sferoidalne
    siła uderzenia
    wyżarzanie
    Opis:
    The paper presents the microstructure and selected properties of ausferritic nodular cast iron annealed at the temperature 520 and 550°C. This choice was dictated by the temperatures used in the practice of nitriding. Nodular graphite in cast iron was obtained with use of Inmold process. Cast iron containing molybdenum and copper ensuring obtaining an ausferrite in the cast iron matrix without the use of heat treatment of castings was tested. The effect of annealing temperature on the microstructure and the kind of fracture of the ausferritic nodular cast iron was presented. The effect of an annealing temperature on hardness, impact strength and the microhardness of ausferritic nodular cast iron matrix was shown too. The lamellar structure of phases in the cast iron matrix after annealing has been ascertained. There has been an increase in hardness of an annealed cast iron and microhardness of its matrix. The reduction in the impact strength of the cast iron annealed at 520 and 550°C was approximately 10-30%. Both an increase in the hardness of cast iron as well as an decrease in its impact strength is probably due to the separation of secondary carbides during the heat treatment.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 43-48
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Features of Cast Iron Smelting in Induction Crucible Furnaces
    Autorzy:
    Grachev, V.
    Powiązania:
    https://bibliotekanauki.pl/articles/381609.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    heat treatment
    cast iron smelting
    electric induction furnace
    crucible
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    obróbka cieplna
    hutnictwo żeliwa
    piec indukcyjny
    tygiel
    Opis:
    The article describes the trend towards increased use of induction crucible furnaces for cast iron smelting. The use of gas cupola’s duplex process – induction crucible furnace – has been proved the effective direction of scientific and technical advance in the foundry industry. Gas cupolas and induction furnaces are used for cast iron smelting at the Penza Compressor Plant where in the 1960s the author developed and introduced gas cupolas for the first time in the world. In the article, the author represents the findings of the investigation on thermodynamics of crucible reduction of silicon, which is pivotal when choosing the technological mode for cast iron smelting in induction furnaces. The author proposes a new reaction crucible diagram with due account of both partial pressure and activity of the components involved into the process. For the first time ever, the electrochemical mechanism of a crucible reaction has been studied and the correctness of the proposed diagram has been confirmed.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 3; 45-50
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
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