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Wyszukujesz frazę "foundry model" wg kryterium: Temat


Wyświetlanie 1-13 z 13
Tytuł:
An innovative and environmentally safe method to manufacture high-quality iron castings for possible use as elements of agricultural machines
Innowacyjna i ekologiczna metoda wykonywania odlewow z zeliwa wysokojakosciowego z mozliwoscia wykorzystania w elementach maszyn rolniczych
Autorzy:
Pytel, A.
Stefanski, Z.
Powiązania:
https://bibliotekanauki.pl/articles/792844.pdf
Data publikacji:
2011
Wydawca:
Komisja Motoryzacji i Energetyki Rolnictwa
Tematy:
ductile iron
vermicular graphite cast iron
foundry model
filter
inoculant
spheroidization
agricultural casting
agricultural machine
Opis:
The article presents the experience related with the manufacture of utility castings poured in bentonitebonded sands on a pilot stand. The technological guidelines were presented for the ductile iron castings weighing 40 kg and 10 kg. For individual castings, the mould technology has been developed, cross-sections of the gating and feeding systems were calculated, and pilot pattern equipment was designed. The results of mechanical tests and structure examinations were discussed. The work will continue within the framework of the project No. POIG.01.03.01-12-061/08-00. The technology currently developed relates to high-quality cast iron with spheroidal and vermicular graphite without and with the addition of alloying elements, including also the grade resistant to thermal fatigue. The idea is to simplify the methods used so far for the manufacture of cast iron subjected to spheroidisation or vermicularisation in a ladle and replace them with an inmould treatment. These steps are expected to improve the ecological conditions, reduce the fume and glare effects related with magnesium treatment, and improve the process economics. The innovative method, discussed in this work and developed further under the above mentioned project, can be successfully used for casting various elements of the agricultural machinery, resulting in increased mechanical properties of the cast elements, longer life on performance and improved magnesium recovery.
W artykule przedstawiono doświadczenia wykonania odlewów użytkowych w formach w masach bentonitowych na stanowisku doświadczalnym. Zaprezentowano założenia technologiczne dla odlewów z żeliwa sferoidalnego o masie 40 kg i 10 kg. Dla poszczególnych odlewów opracowano technologię formy, obliczono przekroje układu wlewowego i zasilającego wykonano omodelowanie próbne. Omówiono rezultaty przeprowadzonych prób, wytrzymałości materiału odlewów i jego struktury. Prace są w dalszym ciągu kontynuowane w ramach prowadzonego projektu: POIG.01.03.01-12-061/08-00. Rozwijana obecnie technologia dotyczy żeliwa wysokojakościowego sferoidalnego i wermikularnego bez dodatków pierwiastków stopowych, jak również z dodatkiem pierwiastków stopowych, także odpornego na zmęczenie cieplne. Ideą zagadnienia jest uproszczenie dotychczasowych metod wytwarzania odlewów z żeliwa poddawanego procesowi sferoidyzacji lub wermikularyzacji w kadzi i zastąpienie procesem sferoidyzacji w formie odlewniczej. Dzięki temu poprawiają się warunki ekologiczne, ograniczone są efekty zadymienia i efekty pirotechniczne związane z reakcją magnezu a także ekonomiką procesu. Omówiona w pracy i rozwijana innowacyjna metoda również w projekcie może był z powodzeniem wykorzystana do odlewania różnych elementów maszyn rolniczych powodując zwiększenie właściwości wytrzymałościowych odlewnych elementów, trwałości a także zwiększenia uzysku magnezu w prowadzonym procesie.
Źródło:
Teka Komisji Motoryzacji i Energetyki Rolnictwa; 2011, 11C
1641-7739
Pojawia się w:
Teka Komisji Motoryzacji i Energetyki Rolnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Research on the Influence of Basic Parameters of the Pre-Expansion of Granules Density
Autorzy:
Buczkowska, K.
Kaczorowski, R.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382544.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry process
lost technology
polystyrene model
proces odlewania
technologia lost
model polistyrenowy
Opis:
The paper presents the process of pre-expanded polystyrene used to produce models in the Lost Technology. There were research on pre-expansion process in order to determine the effect of pressure and time for the initial expansion of the materials density. Analysis of the results confirmed that the higher the pre-expansion pressure is the materials density decreases. There was also a change in the intensity of the process in function of time and pressure, which may indicate the phenomena of material physical and chemical properties during the process.
Źródło:
Archives of Foundry Engineering; 2013, 13, 2 spec.; 22-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of time and pressure of forming a pattern on mechanical properties
Autorzy:
Pacyniak, T.
Buczkowska, K.
Kaczorowski, R.
Powiązania:
https://bibliotekanauki.pl/articles/382163.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
foundry engineering
lost foam
polystyrene pattern
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
przemysł odlewniczy
tracona piana
styropianowy model odlewniczy
Opis:
In this paper, the technology of forming patterns on a research station equipped with an autoclave A-600 of Polish company GROM is presented. This study was conducted to determine the influence of pressure and time of forming a pattern on the bending strength. Analysis of the results confirmed that bending strength increases with increasing the pressure. The time of forming a pattern has a similar effect.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 151-156
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Próba obniżenia energochłonności produkcji podzespołów przekładni planetarnej w oparciu o technologię odlewania z wykorzystaniem metod szybkiego prototypowania
An attempt to reduce energy consumption in production of planetary gear components based on the casting technology and rapid prototyping technique
Autorzy:
Gil, A.
Kowalski, P.
Wańczyk, K.
Powiązania:
https://bibliotekanauki.pl/articles/336455.pdf
Data publikacji:
2012
Wydawca:
Sieć Badawcza Łukasiewicz - Przemysłowy Instytut Maszyn Rolniczych
Tematy:
odlewnictwo
model odlewniczy
przekładnia planetarna
technologia odlewnicza
energochłonność
foundry
casting model
planetary gear
casting technology
energy consumption
Opis:
W artykule przedstawiono propozycję obniżenia energochłonności wykonania półfabrykatów elementów przekładni planetarnej dzięki zastosowaniu technologii odlewniczej. W pierwszej kolejności dokonano analizy ilości skrawanego materiału dla wytwarzanych elementów w technologii wytaczania z pełnej bryły oraz dla surowych odlewów. Następnie opracowana została technologia odlewania poszczególnych elementów, dla której oprzyrządowanie wykonano przy zastosowaniu metod szybkiego prototypowania. Efektem prowadzonych prac było uzyskanie serii odlewów prototypowych, przeznaczonych do testów eksploatacyjnych oraz uruchomienie produkcji analizowanych podzespołów przekładni planetarnej.
The article presents a proposal for reduced energy consumption level when making semi-finished components of the planetary gear by casting technology. First, an analysis was made of the material volume removed from elements machined by boring from a full block as compared with raw castings. Then the casting technology was developed for different elements, for which tooling was made by the rapid prototyping technique. The result of the work was obtaining a series of prototype castings intended for field testing, and launching the production of the analysed components of the planetary gear.
Źródło:
Journal of Research and Applications in Agricultural Engineering; 2012, 57, 1; 41-46
1642-686X
2719-423X
Pojawia się w:
Journal of Research and Applications in Agricultural Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The analysis of the influence of the polystyrene patterns shaping parameters on the resistance properties
Autorzy:
Pacyniak, T.
Buczkowska, K.
Bogus, W.
Powiązania:
https://bibliotekanauki.pl/articles/382906.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewnictwo
tracona piana
styropianowy model odlewniczy
odlew
foundry
lost foam
polystyrene patterns
casts
Opis:
This work presents the technology of making foam plastics patterns used in casting as well as the final shaping stand. The analysis of the sintering process was carried out aiming at determining the influence of the pressure and the time of sintering on the flexural strength properties. The analysis of the research results confirmed that when the sintering pressure grows to the value of Pa =1,7 bar the flexural strength also increases, when the pressure value is higher than that, the degradation of the material takes place and the strength properties decrease.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 227-234
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of the basic styrofoam patterns final shaping parameters on the resistance properties
Autorzy:
Pacyniak, T.
Buczkowska, K.
Powiązania:
https://bibliotekanauki.pl/articles/380452.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewnictwo
tracona piana
styropianowy model odlewniczy
odlew
foundry
lost foam
polystyrene patterns
casts
Opis:
This work presents the analysis of the final shaping process of the patterns aimed at determining the influence of the pressure and the time of sintering on the resistance to bending. The analysis of the research results proved that when the pressure of the sintering rises and reaches Ps=2.1 bar the resistance to bending increases, above this level of the pressure the resistance value starts decreasing. The time of styrofoam sintering at which the highest bending resistance values were obtained is ts=90 s. When the sintering pressure is less than 2 bar prolongation of the time of sintering over 90 s causes a slight increase in the resistance, however, at higher pressures prolongation of the time of sintering causes submelting of the styrofoam pattern.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 121-126
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The deformation of wax patterns and castings in investment casting technology
Autorzy:
Herman, A.
Česal, M.
Mikeš, P.
Powiązania:
https://bibliotekanauki.pl/articles/382400.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
technologia informatyczna
przemysł odlewniczy
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
odlewanie precyzyjne
model odlewniczy
information technology
foundry industry
innovative foundry technologies
innovative foundry material
investment casting
wax patterns
Opis:
The dimensional accuracy of the final casting of Inconel alloy 738 LC is affected by many aspects. One of them is the choice of method and time of cooling wax model for precision investment casting. The main objective was to study the initial deformation of the complex shape of the casting of the rotor blades. Various approaches have been tested for cooling wax pattern. When wax models are cooling on the air, without clamping in jig for cooling, deviations from the ideal shape of the casting are very noticeable (up to 8 mm) and most are in extreme positions of the model. When blade is cooled in fixing jig in water environment, the resulting deviations compared with cooling in air are significantly larger, sometimes up to 10 mm. This itself does not mean that the final shape of the casting is dimensionally more accurate with usage of wax models, which have deviations from the ideal position smaller. Another deformation occurs when shell mould is produced around wax pattern and furthermore deformations emerge while casting of blade is cooling. This paper demonstrates first steps in describing complex process of deformations of Inconel alloy blades produced with investment casting technology by comparing results from thermal imagery, simulations in foundry simulation software ProCAST 2010 and measurements from CNC scanning system Carl Zeiss MC 850. Conclusions are so far not groundbreaking, but it seems deformations of wax pattern and deformations of castings do in some cases cancel each other by having opposite directions. Describing entirely whole process of deformations will help increase precision of blade castings so that models at the beginning and blades in the end are the same.
Źródło:
Archives of Foundry Engineering; 2012, 12, 1; 37-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Aging Time Effects of the Pre-expanded Polystyrene on the Patterns Mechanical Properties
Autorzy:
Buczkowska, K.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381049.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
Innovative casting material
foundry
lost foam
model of polystyrene
casting
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
tracona piana
polistyrenowy model odlewniczy
Opis:
The aging granulate is to activate the blowing agent during the manufacturing process to granulate models can re-expand and shape the model of well-sintered granules, smooth surface and a suitable mechanical strength. The article presents the results of studies which aim was to determine the optimum time for aging pre-foamed granules for pre-selected raw materials. The testing samples were shaped in an autoclave, with constant parameters sintering time and temperature. Samples were made at 30 minute intervals. Models have been subjected to flexural strength and hardness.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 131-137
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Dual Phase Lag Model of Melting Process in Domain of Metal Film Subjected to an External Heat Flux
Autorzy:
Mochnacki, B.
Ciesielski, M.
Powiązania:
https://bibliotekanauki.pl/articles/382640.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theoretical basis
foundry process
solidification process
microscale heat transfer
dual phase lag model
control volume method
podstawy teoretyczne
proces odlewania
proces krzepnięcia
wymiana ciepła
model dwufazowy
Opis:
Heating process in the domain of thin metal film subjected to a strong laser pulse are discussed. The mathematical model of the process considered is based on the dual-phase-lag equation (DPLE) which results from the generalized form of the Fourier law. This approach is, first of all, used in the case of micro-scale heat transfer problems (the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered). The external heating (a laser action) is substituted by the introduction of internal heat source to the DPLE. To model the melting process in domain of pure metal (chromium) the approach basing on the artificial mushy zone introduction is used and the main goal of investigation is the verification of influence of the artificial mushy zone ‘width’ on the results of melting modeling. At the stage of numerical modeling the author’s version of the Control Volume Method is used. In the final part of the paper the examples of computations and conclusions are presented.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 85-90
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Methodology of Fault Diagnosis in Ductile Iron Melting Process
Autorzy:
Perzyk, M.
Kozlowski, J.
Powiązania:
https://bibliotekanauki.pl/articles/382169.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
quality management
information technology
foundry industry
process fault diagnosis
ductile iron
data driven model
zarządzanie jakością
technologia informatyczna
przemysł odlewniczy
diagnostyka uszkodzeń
żeliwo ADI
model danych
Opis:
Statistical Process Control (SPC) based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm) and elongation (A5), based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals) and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 101-108
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modeling of Melting and Resolidification in Domain of Metal Film Subjected to a Laser Pulse
Autorzy:
Majchrzak, E.
Mochnacki, B.
Powiązania:
https://bibliotekanauki.pl/articles/379913.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry process
heat transfer
melting
solidification
dual phase lag model
numerical methods
theoretical basis
proces odlewniczy
przenikanie ciepła
topienie
krzepnięcie
model dwufazowy
metody numeryczne
podstawy teoretyczne
Opis:
Thermal processes in domain of thin metal film subjected to a strong laser pulse are discussed. The heating of domain considered causes the melting and next (after the end of beam impact) the resolidification of metal superficial layer. The laser action (a time dependent bell-type function) is taken into account by the introduction of internal heat source in the energy equation describing the heat transfer in domain of metal film. Taking into account the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered, the mathematical model of the process is based on the dual phase lag equation supplemented by the suitable boundary-initial conditions. To model the phase transitions the artificial mushy zone is introduced. At the stage of numerical modeling the Control Volume Method is used. The examples of computations are also presented.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 41-44
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Model of Cu-Al-Fe-Ni bronze crystallization
Autorzy:
Pisarek, B. P.
Powiązania:
https://bibliotekanauki.pl/articles/383278.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theoretical basis
foundry proces
thermal analysis
derivative analysis
microstructure
Cu-Al-Fe-Ni bronze
model of crystallization
podstawy teoretyczne
proces odlewniczy
analiza termiczna
analiza derywacyjna
mikrostruktura
brąz Cu-Al-Fe-Ni
model krystalizacji
Opis:
According to the analysis of the current state of the knowledge shows that there is little information on the process of phase transformations that occur during the cooling Cu-Al-Fe-Ni hypo-eutectoid bronzes with additions of Cr, Mo and/or W, made additions individually or together, for the determination of: the type of crystallizing phases, crystallizing phases, order and place of their nucleation. On the basis of recorded using thermal and derivative analysis of thermal effects phases crystallization or their systems, analysis of the microstructure formed during crystallization - observed on the metallographic specimen casting ATD10-PŁ probe, analysis of the existing phase equilibrium diagrams forming elements tested Cu-Al-Fe-Ni bronze, with additions of Cr, Mo, W and/or Si developed an original model of crystallization and phase transformation in the solid state, the casting of high quality Cu-Al-Fe-Ni bronze comprising: crystallizing type phase, crystallizing phase sequence, place of nucleation.
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 72-79
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Diagnosis of Missed Ductile Iron Melts with Process Modelling
Autorzy:
Perzyk, M.
Werlaty, M.
Powiązania:
https://bibliotekanauki.pl/articles/382916.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
quality management
information technology
foundry industry
process fault diagnosis
ductile iron melting
data driven model
zarządzanie jakością
technologia informacyjna
przemysł odlewniczy
diagnostyka uszkodzeń
topienie żeliwa
Opis:
The paper presents an application of advanced data-driven (soft) models in finding the most probable particular causes of missed ductile iron melts. The proposed methodology was tested using real foundry data set containing 1020 records with contents of 9 chemical elements in the iron as the process input variables and the ductile iron grade as the output. This dependent variable was of discrete (nominal) type with four possible values: ‘400/18’, ‘500/07’, ‘500/07 special’ and ‘non-classified’, i.e. the missed melt. Several types of classification models were built and tested: MLP-type Artificial Neural Network, Support Vector Machine and two versions of Classification Trees. The best accuracy of predictions was achieved by one of the Classification Tree model, which was then used in the simulations leading to conversion of the missed melts to the expected grades. Two strategies of changing the input values (chemical composition) were tried: content of a single element at a time and simultaneous changes of a selected pair of elements. It was found that in the vast majority of the missed melts the changes of single elements concentrations have led to the change from the non-classified iron to its expected grade. In the case of the three remaining melts the simultaneous changes of pairs of the elements’ concentrations appeared to be successful and that those cases were in agreement with foundry staff expertise. It is concluded that utilizing an advanced data-driven process model can significantly facilitate diagnosis of defective products and out-of-control foundry processes.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 123-126
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-13 z 13

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