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Wyświetlanie 1-5 z 5
Tytuł:
Comparison of Molding Sand Technology Between Alphaset (APNB) and Furan (FNB)
Autorzy:
Ghosh, Dipak K.
Powiązania:
https://bibliotekanauki.pl/articles/381891.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Alphaset
Furan
foundries
molding sand
heat strength
residual strength
gases
environment
odlewanie
piasek formierski
wytrzymałość cieplna
Opis:
The paper focuses on investigation of properties of two most widely used self-set sand binder systems APNB and FNB across the Globe, for making molds and cores in foundries to produce castings of different sizes involving wide range of metals and alloys, ferrous and nonferrous. This includes study of compression strength values of samples made out of molding sand at different binder addition level using new, mechanically reclaimed (MR) and thermally reclaimed (TR) sand. Strength values studied include dry strength (at room temperature) at specified intervals simulating different stages of mold handling, namely stripping and pre heating, followed by degraded strength after application of thinner based zircon wash by brush, subsequent lighting of, then checking strength both in warm (degraded strength) & cold (recovered strength) conditions. Throughout the cycle of mold movement from stripping to knock out, strength requirements can be divided into two broad classifications, one from stripping to closing (dry strength) and another from pouring to knock out (hot & retained strength). Although the process for checking of dry strength are well documented, no method using simple equipments for checking hot & retained strength are documented in literature. Attempts have been made in this paper to use some simple methods to standardize process for checking high strength properties using ordinary laboratory equipments. Temperature of 450°C has been chosen by trial & error method to study high temperature properties to get consistent & amplified values. Volume of gases generated for both binders in laboratory at 850°C have also been measured. Nature of gases including harmful BTEX and PAH generated on pyrolysis of FNB and APNB bonded sands are already documented in a publication [1]. This exercise has once again been repeated in same laboratory, AGH University, Poland with latest binder formulations in use in two foundries in India.
Źródło:
Archives of Foundry Engineering; 2019, 4; 11-20
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Energy Savings in Foundries through Yield Improvement and Defect Reduction in Castings
Autorzy:
Chokkalingam, B.
Raja, V.
Dhineshkumar, M.
Priya, M.
Immanual, R.
Powiązania:
https://bibliotekanauki.pl/articles/382444.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundries
energy savings
casting yield
defective casting
melting
odlewnie
oszczędność energii
wydajność odlewania
wadliwe odlewy
topienie
Opis:
Energy conservation is an important step to overcome the energy crisis and prevent environmental pollution. Casting industry is a major consumer of energy among all the industries. The distribution of electrical energy consumed in all the departments of the foundry is presented. Nearly 70% of the energy is consumed especially in the melting department alone. Production of casting involves number of process variables. Even though lot of efforts has been taken to prevent defects, it occurs in the casting due to variables present in the process. This paper focuses the energy saving by improving the casting yield and by reducing the rejections. Furthermore an analysis is made on power consumption for melting in the induction furnace to produce defective castings and improvement in the casting yield. The energy consumed to produce defective castings in all other departments is also presented. This analysis reveals that without any further investment in the foundry, it is possible to save 3248.15 kWh of energy by reducing the rejections as well as by improving the casting yield. The redesign of the feeding system and the reduced major rejection shrinkage in the body casting improved the casting yield from 56% to 72% and also the effective yield from 12.89% to 66.80%.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 15-18
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Materials and Producers Base Operating in the CAPCAST System
Autorzy:
Mrzygłód, B.
Durak, J.
Śmigiel, D
Daczyszyn, K.
Powiązania:
https://bibliotekanauki.pl/articles/380923.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
base of engineering materials
base of producers
base of foundries
CAPCAST system
baza materiałów inżynierskich
baza producentów
baza odlewni
system CAPCAST
Opis:
The article presents two modules operating in a hybrid CAPCAST system implemented in the Department of Applied Computer Science and Modelling, AGH University of Science and Technology, Cracow. These are the modules: CAPCAST-base of producers and CAPCAST-base of materials. Registered producers may benefit from other modules of the system, the base can also be an independent source of knowledge about Polish foundries and their production capacity, and can serve as a kind of platform for the implementation of the basic functions of e-business. The base of materials can also be a source of knowledge about materials, and it allows searching and filtering the lists of materials in terms of user-selected attributes using a multi-level search engine. This module is integrated with the rest of the system and can be used by other modules. The system has been developed at the AGH Department of Applied Computer Science and Modelling in Cracow.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mulling and its Effect on the Properties of Sand-Water-Bentonite Moulding Mixture
Autorzy:
Gawronová, Martina
Kielar, Š.
Lichý, Petr
Powiązania:
https://bibliotekanauki.pl/articles/2174629.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundries
greener production
bentonite
compressive strength
cumulative mulling
quality of the castings
odlewnie
produkcja ekologiczna
bentonit
wytrzymałość na ściskanie
jakość odlewów
Opis:
Today, foundries are facing increasing demands for greener and more economical production while maintaining or improving the quality of the castings produced. The importance and use of green sand mixtures using bentonite as a binder are thus coming to the fore once again. They have the advantage of both eliminating the chemicalization of production and also allowing the immediate use of the already used mixture, including the binder, after adjustment of the composition and mulling. In order to maintain the quality of the resulting castings, it is necessary to monitor the properties of the moulding mixture through a series of laboratory tests. It is also essential to look at the processing quality of these mixtures, i.e. the combination of good mulling quality and efficient mulling time, which is often neglected. It is the quality of mulling and the effective mulling time that help to develop the bonding properties of the bentonite, improve the properties of the mixture, determine the efficiency of the muller and possibly reduce the time and energy required for mulling. The aim of this work is to present the effect of mulling on the properties of sand-water-bentonite mixtures. The properties studied are mainly the compactability, strength characteristics, moisture content of the mixture and the order of addition of raw materials.
Źródło:
Archives of Foundry Engineering; 2022, 22, 3; 107--112
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modelling and Optimization of Organization of Workplaces in a Foundry
Autorzy:
Kukla, S.
Powiązania:
https://bibliotekanauki.pl/articles/380728.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
application of information technology
foundry industry
automation in foundries
robotics in foundries
equipment effectiveness
modelling of production systems
simulation of production systems
work ergonomics
zastosowanie technologii informatycznych
przemysł odlewniczy
automatyzacja odlewni
robotyka w odlewniach
skuteczność urządzeń
modelowanie systemów produkcyjnych
symulacja systemów produkcyjnych
ergonomia pracy
Opis:
The paper presents a practical example of improvement of foundry production systems in terms of post-finishing of nodular iron castings produced in the conditions of bulk production for automotive industry. The attention was paid to high labour-intensive efforts, which are difficult to be subjected to mechanization and automation. The times of actions related to grinding processing of castings in three grinding positions connected with a belt conveyor were estimated with the use of a time study method. A bottleneck as well as limiting factors were specified in a system. A number of improvements were proposed, aimed at improving work organization on the castings post-finishing line. An analysis of work ergonomics at the workplace was made in order to eliminate unnecessary and onerous for the employee actions. A model of production system using the Arena software, on which a simulation experiment was conducted, was drawn up in order to visualize the analysed phenomena. The effects of the project were shown on graphs comparing times, costs, work ergonomics and overall efficiency of production equipment indicator.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 55-58
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-5 z 5

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