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Tytuł:
Chatter In Cutting Processes
Autorzy:
Rusinek, R.
Warmiński, J.
Powiązania:
https://bibliotekanauki.pl/articles/971228.pdf
Data publikacji:
2009
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
chatter
cutting process dynamics
Opis:
Vibrations during a cuttting process are analysed by means of a frictional and a regenerative model. For this purpose a new model which contains a nonlinear friction force, defined by Rayleigh's self-excitation, is developed. Then a one degree of freedom model is examined using analytical and numerical methods. The regenerative model of cutting is separately examined in order to emphasize differences between frictional and regenerative models. Next, a mutual interaction of frictional and regenerative effects is discussed and their influence on process stability is shown. Finally, a two degree of freedom frictional model with an extra centrifugal force is investigated. Various kinds of behaviour, from regular to chaotic are shown.
Źródło:
Journal of Machine Engineering; 2009, 9, 1; 41-49
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Chatter in milling of composites: simulations and diagnostic
Autorzy:
Rusinek, R.
Powiązania:
https://bibliotekanauki.pl/articles/99725.pdf
Data publikacji:
2010
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
milling process
chatter regenerative model
Opis:
The study focuses on the problem of milling stability, specially dedicated for materials with heterogeneous mechanical properties like composite materials where specific cutting force depends on fibre location and orientation. Classical model of regenerative milling is completed by adding a harmonic function which represents a change of specific cutting force. Finally, an influence of specific cutting force modulation on process stability is presented and vibrations analysis is performed.
Źródło:
Journal of Machine Engineering; 2010, 10, 3; 30-36
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Stability analysis in milling based on operational modal data
Autorzy:
Powałka, B.
Chodźko, M.
Jemielniak, K.
Powiązania:
https://bibliotekanauki.pl/articles/99831.pdf
Data publikacji:
2011
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
milling
chatter
operational modal analysis
Opis:
Prediction of process stability in milling is usually based on experimental frequency response functions of machine tool and cutting force model. Alternatively, operational modal analysis may be applied for the prediction of a stability diagram. It does not require modal impact test but uses vibration signal acquired during actual cutting to identify modal parameters. Such an approach considers boundary conditions that may be different during cutting. On the other hand synthesis of frequency response function is not feasible due to the lack of scaled modal residues. Thus, in this paper modal mass obtained by means of impact test is used to calculate frequency response functions. Estimation of modal damping and natural frequency is carried out using only acceleration signals measured during flexible workpiece machining.
Źródło:
Journal of Machine Engineering; 2011, 11, 4; 70-77
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Characterization of band sawing based on cutting forces
Autorzy:
Thaler, T.
Bric, I.
Bric, R.
Potocnik, P.
Muzic, P.
Govekar, E.
Powiązania:
https://bibliotekanauki.pl/articles/99509.pdf
Data publikacji:
2012
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
band sawing
cutting forces
condition monitoring
tool wear
chatter
Opis:
Band sawing is one of the most efficient methods for which in general it is known that uneven tool wear, chatter and cutting blade defects can affect cutting performance significantly. A data acquisition system was arranged on an industrial band saw machine in order to characterize the band sawing process based on measurements of forces. In this paper, the cutting force signals are analyzed in order to demonstrate important relations to workpiece and cutting blade properties. It is shown that cutting forces contain information about in homogeneity of a cut workpiece. Signals of cutting forces also reveal important properties of blade geometry that is related to uneven blade wear. Discontinuities such as blade welding are clearly evident in force signals and it is shown that unevenness of blade backing geometry can cause a significant variation in forces due to wedging between the workpiece and a blade support. An original method for blade shape extraction from force signals is presented in detail. Paper also reports on chatter phenomena observed at specific cutting conditions. Possible solutions to the addressed problems and phenomena are discussed in the conclusion.
Źródło:
Journal of Machine Engineering; 2012, 12, 1; 41-54
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Vibrostability improvement using the active clamp in machining
Zwiększenie granicy stabilności w trakcie skrawania poprzez zastosowanie aktywnego uchwytu obróbkowego
Autorzy:
Parus, A.
Powałka, B.
Powiązania:
https://bibliotekanauki.pl/articles/369026.pdf
Data publikacji:
2012
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
stabilność
drgania samowzbudne
aktywny uchwyt
stability
chatter
active clamp
Opis:
In this paper the results of simulation of vibration suppression during machining are presented. Two versions of the active clamp system were examined. In the case when the work-piece vibration dominates one direction, the active clamp system with 1 degree of freedom (l-DOF) can be used. Also, a 2-DOF system is proposed to show the effectiveness of the active clamp system for a complex vibration scenario.
W artykule przedstawiono koncepcję modyfikacji właściwości dynamicznych przedmiotu obrabianego poprzez zastosowanie aktywnego uchwytu mocującego. Zaletą prezentowanego rozwiązania, w porównaniu do innych metod, jest możliwość pracy z przedmiotami o dużej różnorodności. Ponadto, nie ma potrzeby wprowadzania dodatkowych modyfikacji w obrabianym przedmiocie. W pracy przedstawione zostały wyniki symulacji numerycznych ukazujące redukcję amplitudy drgań w trakcie obróbki dla dwóch wariantów konstrukcyjnych aktywnego uchwytu.
Źródło:
Mechanics and Control; 2012, 31, 1; 51-56
2083-6759
2300-7079
Pojawia się w:
Mechanics and Control
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of chattering phenomenon in industrial S6-high rolling mill
Autorzy:
Valigi, M. C.
Papini, S.
Powiązania:
https://bibliotekanauki.pl/articles/329438.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Polskie Towarzystwo Diagnostyki Technicznej PAN
Tematy:
chatter
vibration analysis
S6-high rolling mill
Opis:
Chatter in rolling mills is the undesirable vibration observed in most of the rolling mills operating at high speed and rolling thin strip. In this work the authors discuss some problems relative to the vibrations occurring in a S6-high cold rolling mill. It can result in not good surface finish for some applications and, rare cases, in gauge variations in the rolled strip and it is considered to be the result of interaction between rolling mill structure and rolling-process. Three basic types of chatter can be classified in rolling mills: torsional, third-octave mode, and fifth-octave-mode chatter. S6-high rolling mill is an innovative mode to work the steel: it allows the use of very small work rolls laterally guided by individually adjustable side support rolls, which are supported by two rows of roller bearings mounted in cassettes. It has six rolls able to roll steel strip coming directly from hot rolling mill train. A proposed solution based on empirical observations, vibration analysis and considerations of a model is described with the aim to improve the quality of the product and increasing production.
Źródło:
Diagnostyka; 2013, 14, 3; 3-8
1641-6414
2449-5220
Pojawia się w:
Diagnostyka
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Avoiding chatter by means of active damping systems for machine tools
Autorzy:
Brecher, C.
Baumler, S.
Brockmann, B.
Powiązania:
https://bibliotekanauki.pl/articles/99996.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tools
milling
grinding
boring
chatter
active damping system
Opis:
Chatter in machining processes is strong dependent on the dynamic compliance behaviour of the machine tool and workpiece. The critical cutting depth where chatter occurs is in inverse proportion to the absolute value of the negative real part of the complex dynamic compliance response function of the machine tool. Therefore, while designing a machine tool, its dynamic behaviour should be investigated and optimized, e.g. by using the finite element method. If further design optimization are not possible, active damping system might help avoiding chatter of the machine tool. Active damping systems can compensate the dynamic displacements between tool centre point of the machine tool and workpiece by applying dynamically correlated external energ (e.g. compensation forces) onto the machine structure. Next to an explanation of the general idea and systemizatio of active damping systems, this paper gives examples of recent research activities in the field of active damping systems for machine tools of the Laboratory for Machine Tools and Production Engineering (WZL) of Aachen University, Germany. The main challenges while designing active damping systems for machine tools are carved out.
Źródło:
Journal of Machine Engineering; 2013, 13, 3; 117-128
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Fundamental issues in self-excited chatter in grinding
Autorzy:
Entwistle, R.
Stone, B.
Powiązania:
https://bibliotekanauki.pl/articles/99440.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
chatter
grinding
vibration
contact stiffness
regeneration
Opis:
The modelling of chatter in grinding is more complex than for metal cutting. This is because the number of parameters that influence the onset of chatter in grinding is daunting. Also, unlike metal cutting, the growth of chatter in grinding may take a significant time and so growth rates are also important. Initially the modelling of grinding chatter was simply an extension of that already developed for metal cutting. However this was soon found to be inadequate and the models were increased in complexity to include improved grinding force models the contact stiffness of the wheel and regeneration of surface waves on both the work and wheel. Some solutions to chatter in grinding were also proposed. Most notably these included the use of varying speed and flexible grinding wheels. This position paper re-visits the almost universal assumption that grinding chatter is always regenerative. It is shown that a grinding force model for oscillating conditions, that has been experimentally confirmed, indicates that both torsional vibration and non-regeneration need to be considered. The consequences for current methods of chatter elimination are discussed.
Źródło:
Journal of Machine Engineering; 2013, 13, 3; 26-50
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Improving machining performance against regenerative tool chatter through adaptive normal pressure at the tool clamping interface
Autorzy:
Fu, Q.
Rashid, A.
Nicolescu, C. M.
Powiązania:
https://bibliotekanauki.pl/articles/99845.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
chatter
tool
internal turning
vibration
clamping
damping
interface
Opis:
Chatter in machining process is one of the common failures of a production line. For a cantilever tool, such as a boring bar, the rule of thumb requires the overhang length of the tool to be less than 4 times the diameter. The reason is because longer overhang will induce severe tool vibration in the form of chatter during machining. When a longer overhang than 4 times diameter is necessary for performing special machining operations, damping methods are needed to suppress tool chatter. One of the methods is the constrained layer damping method. Materials, such viscoelastic material, are applied in the vibration node regions of the structure to absorb the concentrated vibration strain energy and transform the mechanical energy to heat. With a cantilever tool clamped in a tool holder, the clamping interface is usually the vibration node region. The friction in the joint interface with low normal pressure became another source of damping and can be used for tool chatter suppression in mechanical structures. Joint interfaces are well known to possess normal pressure dependent stiffness and damping. The normal pressure's effect on the structures frequency response function had been observed by H. Akesson [1] et al, and L.Mi [2] et al. However, the direct effect of the joint interface normal pressure on machining process stability hasn't been investigated. In this paper, a cantilever tool with 6,5 overhang length to diameter ratio is investigated. The direct effect of the tool clamping interface's normal pressure on the machining process stability is studied. Three different levels of clamping normal pressure are tested with an internal turning process. The machining results indicate another adaptable solution on shop floor for suppressing tool chatter.
Źródło:
Journal of Machine Engineering; 2013, 13, 1; 93-105
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Multiple regenerative effect governing chatter behaviour after onset
Autorzy:
Sato, H.
Powiązania:
https://bibliotekanauki.pl/articles/99970.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
machine tools
chatter
vibration
regenerative effect
Opis:
Chatter is the self-excited vibration that occurs during cutting. The entire structure of a self-excited vibration comprises two core mechanisms, i.e., stability limit and sustained vibration with finite amplitude after onset. The latter mechanism remained unnoticed until the discovery of the multiple regenerative effect (MRE) in 1980. However, its effects have not yet been recognized correctly. This paper summarizes the problems that could be resolved by considering the MRE in the analysis from the theoretical and practical viewpoints. In conventional stability limit analyses,tool traces never intersect; however, after the onset of chatter in an actual system, traces immediately intersect. This resultsin tool-workpiece separation, chip thickness variation during the separation period, and chip breakage. A solution for equation of motion considering the MRE agrees well with chatter behaviour in actual applications. In addition, the solution yields the phase relationship between the displacement of work motion and the cutting force, although this relationship is not considered in the equation of motion. Further, the relationship between the penetrating cutting speed and the resistive force, confirmed experimentally, is introduced in equation of motion, which verifies the widening of the stability region at low cutting speeds.
Źródło:
Journal of Machine Engineering; 2013, 13, 3; 51-76
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Position paper - fundamental issues in self-excited chatter in turning. Appendix – research into process damping by Altintas et al
Autorzy:
Ito, Y.
Powiązania:
https://bibliotekanauki.pl/articles/100059.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
turning
cutting
parametric vibration
chatter
stability
Opis:
Although observing a considerable number of new interesting behavior in dynamic states of machining, nearly all researches into the chatter vibration have been based on those conducted by Tobias, Tlusty and Merritt. In fact, we have established myriad remedies for the chatter suppression on the strength of their achievements; however, some crucial issues remain still in uncertainties, e.g., validity of penetration effects, definition duly what are the essential features of the chatter vibration. This position paper describes the facing problems of the chatter vibration in detail, aiming at the establishment of a generalized chatter loop. By this chatter loop, we may unveil synthetically the deterioration and improvement of the stability chart by all the influencing attributes, such as forced vibration and non-linearity within the machine-tool-work system.
Źródło:
Journal of Machine Engineering; 2013, 13, 3; 7-25
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Review of potential advantages and pitfalls of numerical simulation of self-excited vibrations
Autorzy:
Jemielniak, K.
Wypysiński, R.
Powiązania:
https://bibliotekanauki.pl/articles/99795.pdf
Data publikacji:
2013
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
numerical simulation
nonlinear chatter
cutting dynamic
Opis:
Machining stability is one of the most important factors influencing the geometrical and dimensional accuracy of the machined parts. Regenerative chatter is a major limitation to the productivity and quality of machining operations due to poor surface finish and faster tool wear. In general there are two methods of stability analysis: solution of differential equations of the system in frequency domain or numerical simulation in time domain. Fast and easy calculations in the frequency domain are possible using a simplified linear model of cutting process. Important limitations of these methods are difficult or impossible considering of changes of dynamic cutting force coefficients and dynamic characteristic of a process. Numerical simulation has not these limitations and regards many specific phenomena of the cutting processes, therefore it is often used in the stability analysis. The paper presents main advantages of numerical simulation, which differentiates it from the analytical solutions, as well as some inevitable difficulties and limitations.
Źródło:
Journal of Machine Engineering; 2013, 13, 3; 77-90
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A method of identification of complex cutting forces acting in unstable cutting process
Autorzy:
Bach, P.
Polacek, M.
Chvojka, P.
Burian, D.
Drobilek, J.
Powiązania:
https://bibliotekanauki.pl/articles/99872.pdf
Data publikacji:
2014
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
chatter
stability inaccuracy
complex cutting forces
forces identification
Opis:
The calculations of machining stability limit currently known do not provide a precise prediction of chatter-free cutting conditions. The inaccuracy is probably caused by mathematical models of dynamic forces acting on the cutting process during unstable machining. These models need to be modified. A new analysis of experimental data measured by one of the authors, M. Poláček, in the 1968-1974 period, forecasted an existence of several dynamic forces, which are mutually phase-shifted, thus complex. This fact has not been thoroughly investigated previously. As the assumed forces cannot be calculated from any equations, they must be identified experimentally. This research paper proposes a theoretical method of an experimental identification of these forces. The new model is intended to be used in the future for the development of a more accurate calculation of stability diagram.
Źródło:
Journal of Machine Engineering; 2014, 14, 4; 18-28
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analytical time-domain model for tool point dynamics in turning
Autorzy:
Berglind, L.
Ziegert, J.
Powiązania:
https://bibliotekanauki.pl/articles/99687.pdf
Data publikacji:
2014
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
chatter
turning
analytical model
time domain
Opis:
An analytical time domain solution is developed to model the dynamic response of a tool during a simple turning operation. The time domain solution developed in this paper relies on the superposition principal under the linear assumption to construct the time response of single mode, single degree of freedom cutting tool. The results from the analytical solution are compared with those generated using numerical time domain simulations and it is found that the two solutions converge as the time step used in the numerical simulation decreases.
Źródło:
Journal of Machine Engineering; 2014, 14, 4; 75-94
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Illumination for chatter mark detection using machine vision
Autorzy:
Szydłowski, M.
Powałka, B.
Berczyński, S.
Powiązania:
https://bibliotekanauki.pl/articles/100021.pdf
Data publikacji:
2014
Wydawca:
Wrocławska Rada Federacji Stowarzyszeń Naukowo-Technicznych
Tematy:
inspection
chatter detection
image processing
wavelet transform
Opis:
Authors of this research present a new method for image acquisition using special illumination for milled surfaces. The presented method uses special light and camera setup to reveal chatter marks on processed surfaces. After the acquisition the images are digitally processed using a method based on Continuous Wavelet Transform. A milling experiment has been preformed for validation of the methods. The biggest advantage of this method is that it doesn't have to be manually set like other image processing methods used in chatter detection.
Źródło:
Journal of Machine Engineering; 2014, 14, 2; 38-46
1895-7595
2391-8071
Pojawia się w:
Journal of Machine Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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