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    Wyświetlanie 1-7 z 7
    Tytuł:
    Influence of Wax Pattern Surface Quality on Prime Coat of Ceramic Mold
    Autorzy:
    Bałkowiec, A.
    Wawulska, P.
    Matysiak, H.
    Rabajczyk, A.
    Smektała, P.
    Zdunek, J.
    Kurzydłowski, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/379707.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    casting quality management
    wax pattern
    technological properties
    ceramic shell mold
    roughness
    X-ray tomography
    zarządzanie jakością odlewów
    model woskowy
    właściwości technologiczne
    forma ceramiczna
    chropowatość
    tomografia rentgenowska
    Opis:
    The authors have made an attempt to enrich the knowledge about the influence of wax pattern washing process and its influence on the quality of the shell prime coat. Two types of wax were investigated: A7Fr/60 and KC2690. A7Fr60 is used for pattern fabrication, while KC2690 is typical sprue wax. The goal of work was to establish wax solubility accuracy in Trisol 60 Plus and Houghto Clean 530 versus time and influence of dipping time to wax samples surface quality. Additionally, after exposition of wax samples, their surface morphology was characterized with the use of laser profilometry and surface roughness measurement. The quality of formed prime coat was established by X-ray tomography. The measurement of wetting angle of the wax by binder was conducted. The results have shown that the main factor which influences the quality of the prime coat is surface wettability rather than wax surface roughness.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1 spec.; 67-72
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The control of solidification kinetics of the vacuum-cast thin-wall nickel-based superalloys by changing the geometrical characteristics of the ceramic mold
    Autorzy:
    Cygan, R.
    Szeliga, D.
    Rokicki, P.
    Sieniawski, J.
    Suchy, J. S.
    Powiązania:
    https://bibliotekanauki.pl/articles/381982.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    nickel based superalloy
    ceramic mold
    thin walled casting
    investment casting
    nadstop niklu
    forma ceramiczna
    odlewanie cienkościenne
    odlewanie precyzyjne
    Opis:
    This paper provides an analysis of experimental research and results of investment casting process. Temperature field in a ceramic mold is one of the problems during numerical simulation. Reducing the costs of production in precision casting involves the reduction of scraps, which is one of the fundamental problems of the foundry industry. Reducing these costs is associated with optimization of precision casting technology of aircraft engines critical parts, including control of the solidification front in thin-walled castings of nickel super alloys cast in a vacuum. It is achieved by changing the geometrical characteristics of the ceramic mold. The results of the tests were used to optimize the industrial production of aircraft components in Precision Foundry of WSK Rzeszów. Temperature distribution gained in the conducted tests allowed verification and optimization of computer simulations.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 4; 21-28
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Analysis of Molding and Modification of the Ceramic Surfaces and Its Impact on the Roughness of Castings
    Autorzy:
    Jesiotr, M.
    Myszka, D.
    Trzaskowski, W.
    Powiązania:
    https://bibliotekanauki.pl/articles/947458.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    nickel coating
    roughness of casting surface
    aluminum alloys
    ceramic mold
    polymer materials
    powłoka niklowa
    chropowatość powierzchni
    stopy aluminium
    formy ceramiczne
    materiały polimerowe
    Opis:
    The article presents an analysis of changes in the outer surface of the casting made in a modified ceramic form. The introduction of the modification in the inner surface of the form, as a metallic coating was intended to produce a high quality of the casting surface. To describe the results, the three parameters have been chosen to characterize the surface roughness, i.e. Ra, Rz and Rq. In implementing the popular method of casting was used, so – called the lost polymer models. The models made from different plastic materials are chemically and electrochemically coated with a layer of nickel. The next step was to remove the model from the form and pouring the liquid metal over it. The observation of the casting surface was performed by using the scanning electron microscope and a profilometer. As a result of these attempts a number of castings have been obtained with an outside layer generated of lower roughness than the casting made in the normal gypsum form. The proposed method can be called an innovative one because it reduces the technological cycle by one processing operation of investment casting. During the process of casting both the cast and the outer layer improving the properties of the manufactured product is being produced.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1 spec.; 47-50
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Interaction of Titanium with Ceramic Molds in the Conditions of Electron Beam Casting Technology
    Autorzy:
    Kaliuzhnyi, P.
    Voron, M.
    Mykhanian, O.
    Tymoshenko, A.
    Neima, O.
    Iangol, O.
    Powiązania:
    https://bibliotekanauki.pl/articles/2079826.pdf
    Data publikacji:
    2021
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    investment casting
    electron beam casting
    titanium
    ceramic shell mold
    technologie odlewania
    wiązka elektronów
    tytan
    formy ceramiczne
    Opis:
    For the manufacture of near net shape complex titanium products, it is necessary to use investment casting process. Melting of titanium is promising to carry out by electron beam casting technology, which allows for specific processing of the melt, and accordingly control the structure and properties of castings of titanium alloys. However, the casting of titanium in ceramic molds is usually accompanied by a reaction of the melt with the mold. In this regard, the aim of the work was to study the interaction of titanium melt with ceramics of shell molds in the conditions of electron beam casting technology. Ceramic molds were made by using the following refractory materials – fused corundum Al2O3, zircon ZrSiO4 and yttria-stabilized zirconium oxide ZrO2, and ethyl silicate as a binder. Melting and casting of CP titanium was performed in an electron beam foundry. Samples were made from the obtained castings and electron microscopic metallography was performed. The presence and morphology of the altered structure, on the sample surface, were evaluated and the degree and nature of their interaction were determined. It was found that the molds with face layers of zirconium oxide (Z1) and zircon (ZS1) and backup layers of corundum showed the smallest interaction with the titanium melt. Corundum interacts with titanium to form a non-continuous reaction layer with thickness of 400-500 μm. For shell molds with face and backup layers of zircon on the surface of the castings, a reaction layer with thickness of 500-600 μm is formed. In addition, zirconium-silicon eutectic was detected in these layers.
    Źródło:
    Archives of Foundry Engineering; 2021, 21, 3; 27-32
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Novel Method of Thermal Conductivity Measurement Using Stefan-Boltzmann Law
    Autorzy:
    Leśniewski, W.
    Czekaj, E.
    Wieliczko, P.
    Wawrylak, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/356312.pdf
    Data publikacji:
    2019
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    thermal conductivity
    thermal radiation
    ceramic shell mold
    aluminum casting
    Opis:
    The article presents a novel method that allows measurement of thermal conductivity that is based on Stefan-Boltzmann law. The developed method can be used to determine thermal conductivity of ceramic investment casting molds. The methodology for conducting thermal conductivity tests of ceramic material samples is presented. Knowledge of the value of thermal capacity and thermal conductivity as a function of temperature enables computer simulations of the process of cooling and solidification of liquid metal in a mold.
    Źródło:
    Archives of Metallurgy and Materials; 2019, 64, 1; 311-315
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    3DP Technology for the Manufacture of Molds for Pressure Casting
    Autorzy:
    Skorulski, G.
    Powiązania:
    https://bibliotekanauki.pl/articles/383141.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative materials
    innovative casting technologies
    rapid prototyping
    ceramic mold
    pressure casting
    materiały innowacyjne
    innowacyjne technologie odlewnicze
    prototypy
    formy ceramiczne
    odlewanie ciśnieniowe
    Opis:
    The paper presents the use of rapid prototyping technology of three dimensional printing (3DP) to make a prototype shell casting mold. In the first step, for identification purposes, a mold was prepared to enable different alloys to be cast. All molds being cast were designed in a universal CAD environment and printed with the zp151 composite material (Calcium sulfate hemihydrate) with a zb63 binder (2-pyrrolidone). It is designated to be used to prepare colourful models presenting prototypes or casting models and molds. The usefulness of 3DP technology for use with copper alloys, aluminum and zinc was analyzed. The strength of the mold during casting was assumed as a characteristic comparative feature in the material resistance to high temperature, the quality of the resulting casting and its surface roughness. Casting tests were carried out in vacuum – pressure casting. The casting programs applied, significantly increased the quality of castings and enabled precise mold submergence. Significant improvement was noted in the quality compared to the same castings obtained by gravity casting.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 99-102
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Badania właściwości mas formierskich z korundu i glinokrzemianu przeznaczonych na ceramiczne formy odlewnicze
    Studies of the properties of alumina and aluminosilicate slurries for ceramic shell moulds
    Autorzy:
    Wiśniewski, P.
    Sitek, R.
    Mizera, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/168714.pdf
    Data publikacji:
    2017
    Wydawca:
    Sieć Badawcza Łukasiewicz - Instytut Ceramiki i Materiałów Budowlanych
    Tematy:
    ceramiczna forma odlewnicza
    masy formierskie
    Al2O3
    glinokrzemian
    nano SiO2
    odlewanie precyzyjne
    ceramic shell mold
    slurries
    aluminosilicate
    precision casting
    Opis:
    W artykule przedstawiono wyniki badań właściwości mieszanek formierskich z korundu oraz glinokrzemianu (Remasil 60), które przeznaczono na pierwszą warstwę oraz warstwy konstrukcyjne form odlewniczych służących do odlewania precyzyjnego. Określono wpływ zawartości fazy stałej na parametry mas formierskich oraz dokonano wyboru systemów formierskich o odpowiednich parametrach. Najkorzystniejsze wyniki otrzymano dla mieszanek formierskich: przeznaczonych na warstwę przymodelową, których stężenie fazy stałej wynosiło 72,5% wag. oraz mieszanki na warstwy konstrukcyjne, gdzie udział proszku wyniósł 70% wag. Spoiwem konstrukcyjnym był nanokompozyt polimerowo-ceramiczny zawierający nanocząstki SiO2 (LUDOX AM30). Proszki charakteryzowano z użyciem: analizatora wielkości cząstek metodą dyfrakcji laserowej oraz skaningowych mikroskopów elektronowych (SEM), a nanokompozyt z wykorzystaniem mikroskopu STEM. Masy formierskie charakteryzowano pod względem: lepkości dynamicznej i względnej, gęstości, pH oraz adhezji do płyty (tzw. „test płyty”). Pomiary te przeprowadzano przez siedem dni w warunkach laboratoryjnych w temperaturze 20°C. Otrzymane wyniki pokazały, że masy lejne z korundu i glinokrzemianu oraz nanokompozytu zawierającego krzemionkę koloidalną charakteryzują się dobrymi właściwościami i mają szansę zostać zastosowane w odlewnictwie precyzyjnym do otrzymywania form.
    The paper presents results properties of alumina and aluminosilicate slurries dedicated to the first layer and construction layers of shell molds, respectively. The influence of the solid phase content on the parameters of the slurries was determined. Particle size distribution was determined with use of the advanced laser particle size analyzer Horiba LA-950 (LALLS technique). To characterize morphology of the powders and binder scanning electron microscopy (SEM and STEM) observations were performed. The slurries were prepared in a mechanical mixer. The experiment was based on a daily plate weight tests and pH, Zahn cup (4 mm diameter) viscosity and dynamic viscosity by rheometer with a shear rate range of 1–100–1 1/s measurements that are fundamental for investment casting industry. Adhesion of the examined mass was determined by the plate immersion (dimensions: 75×75 mm) in a slurry and estimation its weight of 75.46 g. The slurry dipping was controlled during 180 seconds with results notation every 15 seconds. The obtained results proved opportunity of their application for the investment casting and foundry, being prospective issue for future fabrication of shell moulds.
    Źródło:
    Szkło i Ceramika; 2017, R. 68, nr 6, 6; 16-20
    0039-8144
    Pojawia się w:
    Szkło i Ceramika
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-7 z 7

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