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Wyszukujesz frazę "aluminum alloys welding" wg kryterium: Temat


Tytuł:
The influence of welding method on microstructure and mechanical properties of aluminum alloys joints
Wpływ metody spawania na mikrostrukturę i właściwości mechaniczne złączy ze stopów aluminium
Autorzy:
Noga, Piotr
Richert, Maria
Węglowski, Marek Stanisław
Powiązania:
https://bibliotekanauki.pl/articles/264317.pdf
Data publikacji:
2019
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
aluminum alloys welding
aluminum alloys
welding
TIG
MIG
EBW
FSW
spawanie stopów aluminium
stopy aluminium
spawanie
Opis:
Rapid technological progress in recent years has led to an intensified interest in alternative methods of joining metals. Today’s industry is constantly demanding new joining processes, which enable high-quality welded joints in a wide range of thicknesses of combined materials at low production cost. There are at least several dozen welding methods currently available. The selection of the process depends on the type of welded materials, acceptable heat input, as well as future working conditions. The paper presents the results of the microstructural examination and mechanical properties of joints of the aluminum alloy for plastic working such as EN AW-6082. The paper presents the results of microstructural observations and mechanical properties of EN AW-6082 aluminum alloy. Methods used for joining were successively TIG (welding with a non-consumable electrode in a shield of inert gases), MIG (welding with a consumable electrode in a shield of inert gases), EBW (electron beam welding) along with FSW (friction stir welding method). TIG (welding with a non-consumable electrode in a shield of inert gases), MIG (welding with a consumable electrode in a shield of inert gases), EBW (electron beam welding) along with FSW (friction stir welding method) were used as joining techniques.
Współczesny przemysł wymaga opracowania i udoskonalania metod, które umożliwiają uzyskanie wysokiej jakości połączeń w szerokim zakresie grubości łączonych materiałów oraz obniżenie kosztu produkcji. Istnieje kilkadziesiąt metod spawania. Proces ten trzeba dostosować do rodzaju spajanych materiałów, dostępnych źródeł energii, a także do przyszłych warunków pracy urządzeń. W pracy przedstawiono wyniki badań łączenia najpopularniejszego stopu do przeróbki plastycznej, jakim jest stop EN AW-6082. Metodami wykorzystanymi do łączenia były zarówno najbardziej popularne techniki spawania: TIG (spawanie elektrodą nietopliwą w osłonie gazów obojętnych), MIG (spawanie elektrodą topliwą w osłonie gazów obojętnych), metoda wysokoenergetyczna EBW (spawanie wiązką elektronową), jak również metoda zgrzewania tarciowego z mieszaniem materiały zgrzeiny – FSW.
Źródło:
Metallurgy and Foundry Engineering; 2019, 45, 2; 43-50
1230-2325
2300-8377
Pojawia się w:
Metallurgy and Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Assessment of the Applicability of Aluminum Alloy Welding Processes during the Prefabrication of Ship Structures Based on the Multi-Index Method
Autorzy:
Urbański, Tomasz
Taczała, Maciej
Wąs, Dariusz
Powiązania:
https://bibliotekanauki.pl/articles/2201867.pdf
Data publikacji:
2023
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
ship structures
prefabrication process
aluminum alloys welding
welding processes
evaluation criteria
multi-index evaluation
Opis:
The purpose of the paper is to evaluate the processes of welding aluminum alloys in terms of their applicability to the process of prefabrication of ship structures. The prefabrication process requires solving a number of problems related to the welding processes used (e.g. the problem of welding incompatibilities, deformations). Therefore, the key issue is to choose the right welding process, which is complex and difficult. It requires analysis of the process considering many points of view (e.g. technological, economic, security) in order to maximize the objectivity of the choice. Therefore, an attempt at a comprehensive view requires the formulation of a set of accurate evaluation criteria. The multi-indicator expert assessment presented in the article makes it possible to make such a choice. Currently used methods of welding aluminum alloys, both those from the group of conventional and innovative methods, were assessed. As a result of the analysis, the so-called technological hierarchy that allows to rank the assessed processes in terms of their suitability in the process of prefabrication of ship structures.
Źródło:
Advances in Science and Technology. Research Journal; 2023, 17, 1; 133--139
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical properties of 5083, 5059 and 7020 aluminium alloys and their joints welded by MIG
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/245438.pdf
Data publikacji:
2011
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
welding MIG
aluminum alloys
mechanical properties
Opis:
The article presents the research results on the mechanical properties of aluminum alloy 7020 and its MIG welded joints. For comparison alloy 5083 - the most currently used in shipbuilding alloy was chosen as well as 5059 -the new high-strength alloy. Besides the native material alloys there were investigated their joints welded by MIG -the same method as alloy 7020. Welding parameters used for the connection of the sheets made of 7020, 5083 and 5059 alloys were presented. Metallographic analysis showed the correct construction of structural bonded joints. The arc welding method - MIG is the most common method of joining aluminum alloys used in shipbuilding. It replaces the TIG method of providing equally high quality of joints with a much higher performance. The research was carried out using a static tensile test in accordance with the requirements of the Polish Standard PN-EN 10002:2004. Flat samples cut perpendicular to the direction of rolling were used. The research was conducted at the temperature of + 20 centigrade. The 7020 alloy has higher strength properties then alloys: 5083 and 5059. The yield stress is higher by 14.8% compared to 5083 alloy, and by 11.7% compared to the alloy 5059. Plastic properties of an alloy 7020 are the lowest, but with reserves meet the requirements of classification societies. The joints welded by MIG of 7020 alloy have higher strength properties then joints of alloys: 5083 and 5059. Plastic properties of alloy 7020 compared to 5083 alloy are smaller and at the same level as the connector alloy 5059.
Źródło:
Journal of KONES; 2011, 18, 3; 73-77
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructure of Friction Stir Welded Dissimilar Wrought 2017A and Cast AlSi9Mg Aluminum Alloys
Autorzy:
Kopyściański, M.
Dymek, S.
Hamilton, C.
Węglowska, A.
Pietras, A.
Szczepanek, M.
Wojnarowska, M.
Powiązania:
https://bibliotekanauki.pl/articles/1032926.pdf
Data publikacji:
2017-05
Wydawca:
Polska Akademia Nauk. Instytut Fizyki PAN
Tematy:
friction stir welding
aluminum alloys
microstructure
Opis:
Friction stir welding was applied to join dissimilar aluminum alloys: wrought 2017A and cast AlSi9Mg. The produced weldment was free from cracks and any discontinuities. The weld microstructure was composed of alternating bands of the welded alloys; however, the alloy that was placed on the advancing side (AlSi9Mg) dominated the weld center. The grain size within the particular bands was similar in both alloys. The hardness profile reflected the microstructure formed during welding. The weld microstructure as well as the shape of hardness profile across the weld were justified by numerical simulation of material flow during welding.
Źródło:
Acta Physica Polonica A; 2017, 131, 5; 1390-1393
0587-4246
1898-794X
Pojawia się w:
Acta Physica Polonica A
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Fractography analysis of AW-7020 alloy joints welded by FSW
Autorzy:
Dudzik, K.
Charchalis, A.
Powiązania:
https://bibliotekanauki.pl/articles/244221.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
aluminum alloys
welding
fractography
scanning electron microscopy
Opis:
Technology development of Friction Stir Welding (FSW) method for joining AW-7020 aluminum alloy elements was described. Two kinds of tools were used during research: with a regular pin and with a „TRI-FLUTE” pin. Tools were with different dimensions and the following parameters changed mandrel’s rotary speed Vn [rev/min], welding speed Vz [mm/min], angle of tool deflection αz [o]. The thickness of the joining sheets was g = 12 mm. The sheets were one side milled to a thickness of 10 mm in the contact portion. Samples were tested by Charpy impact strength according to PN-EN ISO 148-1:2010. After these tests, the samples were analysed by means of fractographic examination. The tests were made with using a scanning electron microscope (SEM) Philips XL-30. The analysis has shown that there is the influence of the joining parameters and chosen tools for the possibility of occurrence welding defects in joints. Welding defects detected in the structure of joints after impact studies were: incomplete fusion, separations dissection, and cracks. During the development of friction stir welding technology, the best results, in terms of structure homogeneity and the absence of welding defects, were achieved for the tool with TRI-FLUTE pin and joining parameters: Vn = 450 rev/min, Vz = 180 mm/min, αz = 88.5 °.
Źródło:
Journal of KONES; 2014, 21, 1; 67-74
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Ultrasonic-vibration assisted arc-welding of aluminum alloys
Autorzy:
Krajewski, A.
Włosiński, W.
Chmielewski, T.
Kołodziejczak, P.
Powiązania:
https://bibliotekanauki.pl/articles/201701.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ultrasonic vibrations
MIG/TIG welding
aluminum alloys
structure
microhardness
Opis:
The structure and hardness of the surface-welds and fusion-welds made on a 2017A aluminum alloy waveguide using the MIG and TIG methods with and without the participation of ultrasonic vibrations were examined. Cross-sections of the fusions and surface-welds thus obtained were observed in a microscope and the hardness distributions were determined. The aim of the study was to analyze the effects of the ultrasonic vibrations applied to the melted metal pool by a vibrating substrate which in our experiments was a waveguide. The interactions of the ultrasonic vibrations with the molten metal during its solidification and also with the heat-affected zone were examined at various phases of the vibration wave. The ultrasonic vibrations affected the structure of a weld. These changes are strongly depended on the wave phase.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2012, 60, 4; 841-852
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Mechanism of Solid State Joining THA with AlMg3Mn Alloy
Autorzy:
Kaczorowski, M.
Goroch, O.
Krzyńska, A.
Powiązania:
https://bibliotekanauki.pl/articles/381603.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
friction welding
tungsten heavy alloys
aluminum alloys
structure
properties
zgrzewanie
stop wolframu
stopy aluminium
struktura
właściwości
Opis:
The results of experimental study of solid state joining of tungsten heavy alloy (THA) with AlMg3Mn alloy are presented. The aim of these investigations was to study the mechanism of joining two extremely different materials used for military applications. The continuous rotary friction welding method was used in the experiment. The parameters of friction welding process i.e. friction load and friction time in whole studies were changed in the range 10 to 30kN and 0,5 to 10s respectively while forging load and time were constant and equals 50kN and 5s. The results presented here concerns only a small part whole studies which were described elsewhere. These are focused on the mechanism of joining which can be adhesive or diffusion controlled. The experiment included macro- and microstructure observations which were supplemented with SEM investigations. The goal of the last one was to reveal the character of fracture surface after tensile test and to looking for anticipated diffusion of aluminum into THA matrix. The results showed that joining of THA with AlMg2Mn alloy has mainly adhesive character, although the diffusion cannot be excluded.
Źródło:
Archives of Foundry Engineering; 2014, 14, 2; 37-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wytwarzanie drutu spawalniczego do spawania kształtowników ze stopów aluminium o podwyższonej zawartości magnezu za pomocą wyciskania na zimno metodą KOBO
Manufacture by means of KOBO cold extrusion method of welding wire with increased magnesium content for welding profiles of aluminum alloys
Autorzy:
Heyduk, F.
Garbiec, D.
Lijewski, M.
Powiązania:
https://bibliotekanauki.pl/articles/211670.pdf
Data publikacji:
2018
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Obróbki Plastycznej
Tematy:
stopy aluminium
wyciskanie
metoda KOBO
drut spawalniczy
aluminum alloys
extrusion
KOBO method
welding wire
Opis:
Do spawania stopów aluminium serii 5xxx dostępne są na rynku jedynie druty spawalnicze wykonane ze stopów Al-Mg o zawartości magnezu do maksymalnie 5%. W artykule przedstawiono technologię wytwarzania drutu spawalniczego do spawania kształtowników ze stopów aluminium o podwyższonej zawartości magnezu za pomocą wyciskania metodą KOBO oraz wstępne wyniki badań drutu o 7% zawartości magnezu. Materiałem przeznaczonym do wyciskania były odlewy uzyskane w procesie odlewania grawitacyjnego z materiału wsadowego w postaci pociętych profili ze stopu AlMg7. Uzyskane odlewy, w kształcie walca o średnicy 40,0 mm, poddano wyciskaniu na zimno metodą KOBO z wykorzystaniem zmodernizowanej prasy Sack&Kiesselbach o sile 25000 kN. W zestawie narzędziowym zastosowano pojemnik (recypient) o średnicy 40,5 mm i otwór w obrotowym stemplu o średnicy 2,0 mm, co odpowiada stopniowi przerobu plastycznego materiału λ = 410. Celem uzyskania lepszej jakości powierzchni i dokładnej średnicy drutu, wynoszącej 1,2 mm, zastosowano proces przeciągania. Przeciąganie drutu od średnicy 2,0 mm do średnicy 1,2 mm (λ = 3) spowodowało wzrost twardości o 65%, wytrzymałości na rozciąganie o 63%, w porównaniu do drutu wyciskanego. Wykazano, że zastosowanie metody KOBO do wytwarzania drutu spawalniczego ze stopu AlMg7 jest możliwe. Wytworzony w ten sposób drut charakteryzuje się wymaganym składem chemicznym i właściwościami mechanicznymi umożliwiającymi stosowanie go w zrobotyzowanym procesie spawania.
For welding 5xxx aluminum alloys, only welding wires made of Al-Mg alloys with a magnesium content up to a maximum of 5% are available on the market. The paper presents the technology of welding wire production by means of KOBO extrusion with an increased magnesium content for welding profiles of aluminum alloys and the preliminary results of wire studies with a 7% magnesium content. The material to be extruded were ingots obtained in the process of gravity casting, from feedstock in the form of cut AlMg7 alloy profiles. The obtained cylindrical ingots with a diameter of 40.0 mm were subjected to cold extrusion using the KOBO method, using a modernized Sack & Kiesselbach press with the force of 25,000 kN. A container (recipient) with a diameter of 40.5 mm and a hole in a rotating punch with a diameter of 2.0 mm are used in the tool set, which corresponds to the degree of plastic material processing λ = 410. To achieve a better surface quality and accurate wire diameter of 1.2 mm, a drawing process was used. Wire drawing, from 2.0 mm in diameter to 1.2 mm in diameter (λ = 3), increased the hardness by 65%, the tensile strength by 63% compared to the extruded wire. It has been shown that the use of the KOBO method for producing AlMg7 alloy welding wire is possible. The wire manufactured in this way is characterized by the required chemical composition and mechanical properties, making it possible to use it in a robotic welding process.
Źródło:
Obróbka Plastyczna Metali; 2018, 29, 1; 87-96
0867-2628
Pojawia się w:
Obróbka Plastyczna Metali
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Joint Formation and Mechanical Properties of 2060 Aluminum Alloy Refill Friction Stir Spot Welding Joint
Autorzy:
Shang, Zhen
Zuo, Yingying
Ji, Shude
Wang, Yue
Chai, Peng
Powiązania:
https://bibliotekanauki.pl/articles/2049424.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
refill friction stir spot welding
2060 aluminum alloys
plunge depth
defect characteristics
mechanical properties
Opis:
Refill friction stir spot welding (RFSSW) was used to weld the 2060 aluminum alloy with 2 mm thickness. Joint formation, defect characteristics and mechanical properties were investigated. Results show that stir zone (SZ) is clarified into dynamic recrystallization zone (DRZ) and heat extruded zone (HEZ) due to different microstructural features. The size of void near the hook tip decreases with the increase of the plunge depth. Different hook morphologies are obtained under different plunge depths. The tensile-shear load of joint with the void defect initially decreases and then increases with increasing plunge depth. The mean loads of joints under different plunge depths are in the range of 5.1-5.8 kN. The void separates the hook from lap interface, so the cracks initiating from the hook propagate along the sleeve retreating path. The hook has a larger influence on the tensile-shear load of joint than void. All the tensile specimens present a shear-plug fracture mode.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 1; 153-161
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Features of 2017A and AlSi9Mg aluminum alloys friction stir welded with root-side heating
Właściwości stopów 2017A i AlSi9Mg zgrzewanych metodą friction stir welding z podgrzewaniem grani zgrzeiny
Autorzy:
Mroczka, K.
Pietras, A.
Jura, J.
Powiązania:
https://bibliotekanauki.pl/articles/263855.pdf
Data publikacji:
2016
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
aluminum alloys
friction stir welding
heating
structure
mechanical properties
stopy aluminium
nagrzewanie
struktura
właściwości mechaniczne
Opis:
Aluminum alloys 2017A and AlSi9Mg (hypo-eutectic silumin) were friction stir welded with a relatively high linear velocity (over 1 m/min) and use of an additional heat source from the root side of the weld. Macrostructure investigation (with high-resolution images) showed no effect of heating on weld quality. The welding process caused significant fragmentation of the secondary phases in the AlSi9Mg alloy. Furthermore, it was proven that the material above the weld nugget was not mixed and contained micro-defects that were not caused by welding. Also, it contained cavities on the boundaries between Si-particles and the matrix. Based on hardness distribution, a slight strengthening of the cast alloy was observed at the bottom and middle parts of the weld. However, the hardness of the 2017A alloy initially decreased and then increased due to natural aging. This means that the FSW process produced a metastable state in the alloy.
Stop aluminium 2017A i podeutektyczny silumin AlSi9Mg zgrzewano, stosując metodę friction stir welding (FSW). Zastosowano dużą prędkość liniową, powyżej 1 m/min, oraz dodatkowe podgrzewanie grani zgrzeiny. Badania makrostruktury wykazały brak wpływu podgrzewania na jakość złącza. Proces zgrzewania spowodował znaczną fragmentację faz występujących w stopie AlSi9Mg. Ponadto udowodniono, że materiał występujący powyżej jądra zgrzeiny nie jest mieszany i może zawierać mikrodefekty, które nie powstały w wyniku zgrzewania. Zaobserwowano również nieciągłości na granicach cząstek Si/osnowa. Na podstawie rozkładu twardości stwierdzono niewielkie umocnienie stopu odlewniczego pośrodku dolnej części zgrzeiny. Natomiast twardość stopu 2017A najpierw zmalała, a następnie wzrosła w wyniku starzenia naturalnego. To oznacza, że proces zgrzewania wytworzył metastabilny stan tego stopu.
Źródło:
Metallurgy and Foundry Engineering; 2016, 42, 2; 105-115
1230-2325
2300-8377
Pojawia się w:
Metallurgy and Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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