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    Tytuł:
    Analysis of the Causes of Cracks in a Thick-Walled Bush Made of Die-Cast Aluminum Bronze
    Autorzy:
    Pisarek, B. P.
    Kołakowski, D.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/381784.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    information technology
    foundry industry
    MAGMA5
    die casting
    complex aluminium bronze
    hot tear
    cold crack
    technologia informatyczna
    przemysł odlewniczy
    odlewnictwo ciśnieniowe
    brąz aluminiowy
    pęknięcie zimne
    Opis:
    For the die casting conditions of aluminium bronzes assumed based on the literature data, a thick-walled bush was cast, made of complex aluminium bronze (Cu-Al-Fe-Ni-Cr). After the cast was removed from the mould, cracks were observed inside it. In order to identify the stage in the technological production process at which, potentially, the formation of stresses damaging the continuity of the microstructure created in the cast was possible (hot cracking and/or cold cracking), a computer simulation was performed. The article presents the results of the computer simulation of the process of casting the material into the gravity die as well as solidifying and cooling of the cast in the shape of a thick-walled bush. The simulation was performed with the use of the MAGMA5 program and by application of the CuAl10Ni5,5Fe4,5 alloy from the MAGMA5 program database. The results were compared with the location of the defects identified in the actual cast. As a result of the simulation of the die-casting process of this bush, potential regions were identified where significant principal stresses accumulate, which can cause local hot and cold cracking. Until now, no research has been made of die-cast aluminium bronzes with a Cr addition. Correlating the results of the computer simulation validated by the analysis of the actual cast made it possible to clearly determine the critical regions in the cast exposed to cracking and point to the causes of its occurrence. Proposals of changes in the bush die casting process were elaborated, in order to avoid hot tearing and cold cracking. The article discusses the results of preliminary tests being a prologue to the optimization of the die-casting process parameters of complex aluminium bronze thick-walled bushs.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 4; 119-124
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Granulation of Cu-Al-Fe-Ni Bronze
    Autorzy:
    Pisarek, B. P.
    Powiązania:
    https://bibliotekanauki.pl/articles/381371.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative materials
    aluminium bronze
    granulation
    sieve analysis
    microstructure
    microhardness
    innowacyjne technologie odlewnicze
    materiały innowacyjne
    analiza sitowa
    mikrostruktury
    mikrotwardość
    Opis:
    With the increase in wall thickness of the casting of iron-nickel-aluminium-bronze, by the reduction of the cooling rate the size of &κII phase precipitates increases. This process, in the case of complex aluminium bronzes with additions of Cr, Mo and W is increased. Crystallization of big κII phase, during slow cooling of the casting, reduces the concentration of additives introduced to the bronze matrix and hardness. Undertaken research to develop technology of thick-walled products (g> 6 mm) of complex aluminium bronzes. Particular attention was paid to the metallurgy of granules. As a result, a large cooling speed of the alloy, and also high-speed solidification casting a light weight of the granules allows: to avoid micro-and macrosegregation, decreasing the particle size, increase the dispersion of phases in multiphase alloys. Depending on the size granules as possible is to provide finished products with a wall thickness greater than 6 mm by infiltration of liquid alloy of granules (composites). Preliminary studies was conducted using drip method granulate of CuAl10Fe5Ni5 bronze melted in a INDUTHERM-VC 500 D Vacuum Pressure Casting Machine. This bronze is a starting alloy for the preparation of the complex aluminium bronzes with additions of Cr, Mo, W and C or Si. Optimizations of granulation process was carried out. As the process control parameters taken a casting temperature t (°C) and the path h (mm) of free-fall of the metal droplets in the surrounding atmosphere before it is intensively cooled in a container of water. The granulate was subjected to a sieve analysis. For the objective function was assume maximize of the product of Um*n, the percentage weight "Um" and the quantity of granules 'n' in the mesh fraction...
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 3; 61-66
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Microstructural and Tribological Characterization of Aluminium Bronzes with Additions of Si and Cr
    Autorzy:
    Pisarek, B. P.
    Kowalski, B.
    Atapek, H.
    Polat, Ş.
    Tüfekçi, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/382034.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technologies
    innovative foundry materials
    aluminium bronze
    wear resistant
    TDA method
    microstructure
    tribological properties
    innowacyjne technologie odlewnicze
    innowacyjne materiały odlewnicze
    brąz aluminiowy
    odporność na zużycie
    metoda TDA
    mikrostruktura
    właściwości tribologiczne
    Opis:
    The article presents the investigation results of the crystallization (performed by means of the TDA method) and the microstructure of complex aluminium bronzes with the content of 6% Al, 4% Fe and 4% Ni, as well as Si additions in the scope of 1–2% and Cr additions in the scope of 0.1–0.3%, which have not been simultaneously applied before. For the examined bronze, the following tests were performed: hardness HB, impact strength (KU2). For bronze CuAl6Fe4Ni4Si2Cr0.3, characterizing in the highest hardness, wear tests were conducted with dry friction and the dry friction coefficient. The investigations carried out by means of the X-ray phase analysis demonstrated the following phases in the microstructure of this bronze: αCu, γ2 and complex intermetallic phases based on iron silicide type Fe3Si (M3Si M={Fe,Cr,…}). Compared to the normalized aluminium bronzes (μ=0.18–0.23), the examined bronze characterizes in relatively low wear and lower friction coefficient during dry friction (μ=0.147±0.016).
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 1; 93-98
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Simulation of Stress Distribution in a Thick- Walled Bushing Produced by Die-Casting
    Autorzy:
    Pisarek, B. P.
    Kołakowski, D.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/381088.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    mechanical properties
    metallography
    computer simulation
    residual stress
    complex aluminium bronze
    właściwości mechaniczne
    metalografia
    symulacja komputerowa
    naprężenia własne
    brąz aluminiowy
    Opis:
    Metallographic investigations and a computer simulation of stresses in a gravity die-casting bushing were performed. Simulation of the casting process, solidification of the thick-walled bushing and calculations of the stress was performed using MAGMA5.3 software. The size variability of phases κII affecting the formation of phase stresses σf, depending on the location of the metallographic test area, was identified. The distribution of thermal σt and shrinkage stresses σs, depending on the location of the control point SC in the bushing's volume, was estimated. Probably the nature of these stresses will change slightly even after machining. This can cause variations in operating characteristics (friction coefficient, wear). Due to the strong inhomogeneity of the stress distribution in the bushing's casting, it is necessary to perform further tests of the possibility to conduct thermal treatment guaranteeing homogenization of the internal stresses in the casting, as well as to introduce changes in the bushing's construction and the casting technology. The paper presents the continuation of the results of research aimed at identifying the causes of defects in the thick-walled bushing, die-casting made of CuAl10Fe5Ni5Cr aluminium bronze.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 127-132
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Evaluation of exploitive characteristics BA1032 alloy after TIG welding method treatment
    Ocena właściwości eksploatacyjnych stopu BA1032 po obróbce spawalniczą metodą TIG
    Autorzy:
    Lipiński, T.
    Cudakiewicz, M.
    Wach, A.
    Mikołajczyk, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/329172.pdf
    Data publikacji:
    2008
    Wydawca:
    Polska Akademia Nauk. Polskie Towarzystwo Diagnostyki Technicznej PAN
    Tematy:
    stop Cu
    spawanie
    właściwości użytkowe
    brąz aluminiowy
    Cu alloy
    welding
    using properties
    aluminium bronze
    Opis:
    The aim of this study was to make the diagnosis of the operating conditions of aluminium bronze BA 1032. Current intensity was selected on an experimental way to assure of stable melting of the surface layer together with inserted components at small current intensity. The examined questions were: the influence of surface treatment of aluminium alloy onto structure by collected energy source; the geometric parameters of the surface melted by TIG welding method of bronze surface plated alloy ingredients by using different current parameters. The results of this study indicate that the thermic exposure value, it means: the sort of concentrated energy source as well as its speed, as well as the sort of alloy additives have an influence on exploitation parameters of tested samples.
    Celem pracy była diagnostyka właściwości eksploatacyjnych brązu aluminiowego BA1032. Próbki do badań pobierano z obszaru ustabilizowanego oddziaływaniem skupionego źródła ciepła (stała, ustabilizowana szerokość strefy wpływu ciepła). Natężenie prądu dobrano eksperymentalnie zapewniając stabilne przetopienie warstwy powierzchniowej wraz z wprowadzanymi składnikami przy realnie małym jego natężeniu. Z analizy wyników badań wynika, że zarówno wartość ekspozycji cieplnej, tj. rodzaj zastosowanej energii źródła skupionego ciepła, prędkość jego przemieszczania jak i rodzaj dodatków stopowych wpływają na parametry eksploatacyjne obrobionych elementów.
    Źródło:
    Diagnostyka; 2008, 4(48); 119-122
    1641-6414
    2449-5220
    Pojawia się w:
    Diagnostyka
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Feeding and Cooling and Time of Thermal Treatment of a Massive Bush Made of the Complex Aluminum Bronze Cast by the Lost Foam
    Autorzy:
    Just, P.
    Pisarek, B. P.
    Powiązania:
    https://bibliotekanauki.pl/articles/380931.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative materials
    innovative casting technologies
    lost foam
    aluminium bronze
    casting properties
    riser head
    steel internal chill
    thermal treatment
    nowoczesne materiały
    innowacyjne technologie odlewnicze
    właściwości odlewów
    obróbka termiczna
    Opis:
    Small additions of Cr, Mo and W to aluminium-iron-nickel bronze are mostly located in phases &kappa i (i=II; III; IV),and next in phase &alpha (in the matrix) and phase γ2. They raise the temperature of the phase transformations in aluminium bronzes as well as the casts’ abrasive and adhesive wear resistance. The paper presents a selection of feeding elements and thermal treatment times which guarantees structure stability, for a cast of a massive bush working at an elevated temperature (650–750°C) made by means of the lost foam technology out of composite aluminium bronze. So far, there have been no analyses of the phenomena characteristic to the examined bronze which accompany the process of its solidification during gasification of the EPS pattern. There are also no guidelines for designing risers and steel internal chill for casts made of this bronze. The work identifies the type and location of the existing defects in the mould’s cast. It also proposes a solution to the manner of its feeding and cooling which compensates the significant volume contraction of bronze and effectively removes the formed gases from the area of mould solidification. Another important aspect of the performed research was establishing the duration time of bronze annealing at the temperature of 750°C which guarantees stabilization of the changes in the bronze microstructure – stabilization of the changes in the bronze HB hardness.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4; 39-44
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Wpływ modyfikacji węglikiem wapnia na wlaściwości mechaniczne brązu BA 1044
    Effect of calcium carbide modification on the mechanical properties of BA 1044 bronze
    Autorzy:
    Górny, Z.
    Kluska-Nawarecka, S.
    Saja, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/391708.pdf
    Data publikacji:
    2012
    Wydawca:
    Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
    Tematy:
    brąz aluminiowy
    modyfikacja
    starzenie
    obróbka cieplna
    właściwości mechaniczne
    aluminium bronze
    modification
    aging
    heat treatment
    mechanical properties
    Opis:
    Badano wpływ przesycania z chłodzeniem mikrostrumieniowym w czasie przesycania oraz modyfikowania C + Ca i CaC2 stopu BA1044 w stanie lanym, przesycanym i ulepszanym cieplnie. Modyfikowanie oraz przesycanie są wyraźnie korzystne w stanie ulepszonym cieplnie dla Rp0,2. Wyżarzanie wysokotemperaturowe pozwala na uzyskanie wyższych wła- ściwości plastycznych, a nisokotemperaturowe wyższych właściwości wytrzymałościowych.
    The effect of solution heat treatment with jet cooling and modification with C + Ca and CaC2 on the behaviour of BA1044 alloy in as-cast state, and after solution heat treatment and toughening was examined. The microjet modification and solution heat treatment are clearly beneficial for the Rp0,2 in quenched and tempered state. High-temperature annealing enables obtaining higher plastic properties, while low-temperature annealing improves the mechanical properties.
    Źródło:
    Prace Instytutu Odlewnictwa; 2012, 52, 4; 5-16
    1899-2439
    Pojawia się w:
    Prace Instytutu Odlewnictwa
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Operational Research of Wear of Railway Buffers Heads Covered with Aluminum Bronze
    Autorzy:
    Gamon, Wojciech
    Powiązania:
    https://bibliotekanauki.pl/articles/503964.pdf
    Data publikacji:
    2017
    Wydawca:
    Międzynarodowa Wyższa Szkoła Logistyki i Transportu
    Tematy:
    railway buffer
    buffer head
    aluminium bronze
    wear
    friction
    Opis:
    In recent years in Europe and in Poland a discernible trend of significant increase safety in rail transport can be observed. Safety improvement is realized at many levels and in many aspects (organizational, systematic, technical etc.). Implementation of Safety and Maintenance Management Systems are an example of activities seeking to systematically increase safety in rail in Europe. Similarly, on the part of technical solutions, there are discernible activities which are aimed at improving the safety level. There offer new construction solutions, new control systems or new communication technologies which are designed to increase reliability and safety of this mode of transport. For innovations introduced in vehicles, almost only improving safety in the field of implementing enhancements in construction of running gear systems of vehicle used to be thought about. However, it is worth remembering that not only the bogie, wheel set or wheels are responsible for the proper cooperation of the vehicle with the track and its safe running. Elements that have not been yet subjected to deeper analyzes are railway buffers whose proper maintenance and cooperation is a guarantee of correct vehicle dynamics, especially when passing through rail curves. This article presents the results of operational research of railway buffers whose heads were covered with an aluminium bronze layer. This solution has helped to increase the durability of their co-operating surfaces, and has allowed the resignation of the now-proposed solution, which consists in periodically covering buffers heads with the grease which has a lot of defects.
    Źródło:
    Logistics and Transport; 2017, 36, 4; 63-68
    1734-2015
    Pojawia się w:
    Logistics and Transport
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of metallic die temperature in the solidification of Cu-10%Al-2%Fe alloy
    Rola temperatury odlewania ciśnieniowego w trakcie krystalizacji stopu Cu-10%Al-2%Fe
    Autorzy:
    Cenoz, I.
    Powiązania:
    https://bibliotekanauki.pl/articles/353442.pdf
    Data publikacji:
    2010
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    brąz aluminiowy
    metalografia
    odlewanie ciśnieniowe
    aluminium bronze
    metallography
    cooper
    iron die
    Opis:
    The phases obtained in copper aluminium bronze alloy (Cu-Al10-Fe2) cast into a permanent die were investigated. The parameters examined were the pre-heating temperatures of the die and the graphite coating thickness. The phases α and γ2 were detected as well as the metastable phases β' and γ'. The intermetallics of the system Fe-Al were obtained in various stoichiometric compositions. The different cooling rates of the casting resulted in two mechanisms of transformation to α grains out of the unstable β phase, one being nucleation and growth producing needle shaped α grains, the other exhibiting a massive transformation to spherical α grains. These two mechanisms determine the changes in the size of the α grains as a result of changes in the cooling rate in its various ranges.
    Zbadane zostały fazy brązu aluminiowego (Cu-Al10-Fe2) odlewanego ciśnieniowo w sposób ciągły. Kontrolowanymi parametrami była temperatura wstępnego ogrzewania kokili oraz grubość powłoki grafitowej. Stwierdzono występowanie faz α i γ2, metastabilnych faz β' oraz γ', podobnie jak stechiometrycznych faz międzymetalicznych o różnych składach z układu Fe-Al. Różne prędkości chłodzenia odlewu powodowały występowanie dwóch mechanizmów transformacji fazy α, nie związanych z niestabilną fazę β - jednego w formie zarodkowania i wzrostu igiełkowatych ziaren α oraz drugiego, poprzez występowanie masywnej przemiany do kulistych ziaren ?. Mechanizmy te wywoływały zmiany wielkości α - ziaren jako rezultat zmian szybkości chłodzenia ustalanego w różnych zakresach.
    Źródło:
    Archives of Metallurgy and Materials; 2010, 55, 4; 1029-1033
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Tribological Characterization of Al-bronzes Used as Mold Materials
    Autorzy:
    Atapek, Ş. H.
    Aktaş Çelik, G.
    Polat, Ş.
    Pisarek, B.
    Powiązania:
    https://bibliotekanauki.pl/articles/383212.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    wear resistant
    aluminium bronze
    mechanical properties
    tribological properties
    tribocorrosion resistance
    zużycie ścierne
    brąz aluminiowy
    właściwości mechaniczne
    właściwości trybologiczne
    odporność tribokorozyjna
    Opis:
    Among the copper based alloys, Cu-Al-X bronzes are commonly used as mold materials due to their superior physical and chemical properties. Mold materials suffer from both wear and corrosion, thus, it is necessary to know which one of the competitive phenomenon is dominant during the service conditions. In this study, tribo-corrosion behavior of CuAl10Ni5Fe4 and CuAl14Fe4Mn2Co alloys were studied and electrochemical measurements were carried out using three electrode system in 3.5 % NaCl solution in order to evaluate their corrosion resistance. In tribo-corrosion tests, alloys were tested against zirconia ball in 3.5 % NaCl solution, under 10N load with 0.04 m/s sliding speed during 300 and 600 m. The results indicate that (i) CuAl10Ni5Fe4 alloy is more resistant to NaCl solution compared to CuAl14Fe4Mn2Co alloy that has major galvanic cells within its matrix, (ii) although CuAl10Ni5Fe4 alloy has lower coefficient of friction value, it suffers from wear under dry sliding conditions, (iii) as the sliding distance increases, corrosion products on CuAl14Fe4Mn2Co surface increase at a higher rate compared to CuAl10Ni5Fe4 leading to a decrease in volume loss due to the lubricant effect of copper oxides.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 7-12
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-10 z 10

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