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Tytuł:
Evaluation of the Effect of External Conditions During Crystallization and Solidification on the Final Structure of AlSi7Mg
Autorzy:
Radkovský, Filip
Gawronová, Martina
Kroupová, Ivana
Powiązania:
https://bibliotekanauki.pl/articles/27314125.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
gravity casting
silumin
aluminium alloy
solidification
microstructure
eutectic
odlewanie grawitacyjne
alpaks
stop aluminium
krzepnięcie
mikrostruktura odlewów
Opis:
Abstract The paper deals with the possibilities of influencing the final microstructure of aluminium alloy castings by changing the external conditions of crystallization and solidification. Aluminum alloys, especially Al-Si alloys, are nowadays one of the most used non-ferrous metal alloys, especially due to their mass application in the automotive field. It is in this industry that extreme emphasis is placed on the quality of cast parts with regard to safety. For this reason, a key production parameter is the mastery of the control of the resulting microstructure of the castings and the associated internal quality, which is subject to high demands defined by international standards. The aim of the experiment of this paper is to evaluate the effect of different preheating of the metal mould on the resulting structure and hardness of test castings made of AlSi7Mg0.3 material. The hardness measurement will be evaluated on a hardness tester. The parameter SDAS, Microporosity, Content of excluded eutectic will be evaluated. Dependencies will be found and plotted.
Źródło:
Archives of Foundry Engineering; 2023, 23, 1; 118--123
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructure evolution in directionally solidifying Cu-17 at.% Al eutectic alloy
Autorzy:
Perek-Nowak, Małgorzata
Boczkal, Grzegorz
Pałka, Paweł
Kuropatwa, Piotr
Powiązania:
https://bibliotekanauki.pl/articles/2204533.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Cu-Al alloy
direct solidification
gradual material
texture
stop Cu-Al
tekstura
krzepnięcie bezpośrednie
materiał stopniowy
Opis:
An attempt of direct solidification (DS) of Cu-17 at. %Al eutectic alloy is presented in the paper. The chosen alloy belongs to the copper-rich eutectic region in the Cu–Al phase diagram. The alloy was remelted and solidified in a vertical furnace of Bridgman type with a moving crystallization zone. Thus, the expected structure will result in an arranged distribution of two phases in the bulk of the material. However, due to cooling the mentioned alloy down to room temperature, the phase transformations occur according to the respective phase diagram, including β phase decomposition through eutectoid and peritectoid reactions. The crystallized material consisted of the following phases α solution and γ1 (Cu9Al4) phase. Structure observations, determination of the formed phases and texture analysis of the obtained material are described. Mechanical properties received from a tensile test are also included.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2023, 71, 2; art. no. e144604
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Benefit Effect of Low Addition Yttrium on the Phase αMg and eutectic αMg+γ(Mg17Al12) in AZ91 Alloy
Autorzy:
Mikusek, D.
Rapiejko, C.
Andrzejczak, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/2049625.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
magnesium alloy AZ91
yttrium
grain refining
solidification process
investment casting
Opis:
This paper presents results of a study of the effect of inoculation of yttrium on the microstructure of AZ91 alloy. The concentration of the inoculant was increased in samples in the range from 0.1% up to 0.6%. The influence of Y on the thermal effects resulting from the phase transformations occurring during the crystallisation at different inoculant concentrations were examined with the use of Derivative and Thermal Analysis (DTA). The microstructures of the samples were examined with the use of an optical microscope; and an image analysis with a statistical analysis were also carried out. Those analyses aimed at examining oh the effect of inoculation of the Y on the differences between the grain diameters of phase αMg and eutectic αMg+γ(Mg17Al12) in the prepared examined material as well as the average size of each type of grain by way of measuring their perimeters.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 1; 57-63
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Characteristics of the Growth of the Directionally Solidified Fe-4.25% C Eutectic Alloy
Autorzy:
Trepczyńska-Łent, Małgorzata
Powiązania:
https://bibliotekanauki.pl/articles/2049148.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Fe-C eutectic alloy
directional solidification
protrusion of leading phase
Opis:
The current work is dedicated to the mathematical description of a protrusion of the leading phase (cementite) over the wetting phase (austenite) observed during the author’s experiments in previous articles. A cementite protrusion is confirmed in the directionally solidified Fe-4.25% C eutectic alloy. The protrusion is defined due to the mass balance fulfilment. A coordinate system is attached to the solid/liquid interface, which is moving with the constant growth rate v.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 4; 1179-1186
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Cooling Rate on the Precipitation Characteristics of Cast Al-Si-Cu Alloy
Autorzy:
Okayasu, M.
Sahara, N.
Touda, M.
Powiązania:
https://bibliotekanauki.pl/articles/2079810.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum alloy
casting
solid solution
aging
solidification rate
precipitation
stop aluminium
odlew
szybkość krzepnięcia
Opis:
The influence of the cooling rate on the extent of precipitation hardening of cast aluminum alloy (ADC12) was investigated experimentally. This study explored the cooling rate of the solidification of Cu in the α-Al phase to improve the mechanical properties of ADC12 after an aging process (Cu based precipitation hardening). The solid solution of Cu occurred in the α-Al phases during the casting process at cooling rates exceeding 0.03°C/s. This process was replaced with a solid solution process of T6 treatments. The extent of the solid solution varied depending on the cooling rate; with a higher cooling rate, a more extensive solid solution was formed. For the cast ADC12 alloy made at a high cooling rate, high precipitation hardening occurred after low-temperature heating (at 175°C for 20 h), which improved the mechanical properties of the cast Al alloys. However, the low-temperature heating at the higher temperature for a longer time decreased the hardness due to over aging.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 55-60
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microstructure Evolution and Formation Mechanism of Copper-Silver Alloy Fabricated by Induction Heating Directional Solidification at Different Mold Temperatures
Autorzy:
Luo, Jihui
Li, Yangyang
Huang, Yanke
Huang, Yuehao
Zheng, Yuling
Powiązania:
https://bibliotekanauki.pl/articles/2049416.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
induction heating directional solidification
Cu-Ag alloy
mold temperature
microstructure
Opis:
Cu-2wt%Ag alloy with diameter of 10 mm was fabricated by induction heating directional solidification (IHDS). The effect of different mold temperatures on microstructure of IHDS Cu-2wt%Ag alloy was investigated. The results show that IHDS Cu-2wt%Ag alloy is mainly composed of coarse columnar grains at mold temperature of 1075°C. While the mold temperature is at 1100°C, 1150°C and 1200°C, respectively, the IHDS Cu-2wt%Ag alloy is composed of columnar grains and equiaxed grains and the number of grains increases. Meanwhile, the growth direction of columnar grains in the edge of alloys deviates from the direction of continuous casting to form “V” shape. While the mold temperature is controlled at high temperature, the induced current increases, which leads to the enhancement of eddy current in the mold. Therefore, the dendrites fall off to form new grains under the effect of eddy stirring, resulting in an increasing in the number of grains.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 1; 113-117
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837813.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Role of Metal Quality and Porosity Formation in Low Pressure Die Casting of A356: Experimental Observations
Autorzy:
Gursoy, O.
Nordmak, A.
Syversten, F.
Colak, M.
Tur, K.
Dispinar, D.
Powiązania:
https://bibliotekanauki.pl/articles/1837851.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
die casting
alloy A356
solidification
LPDC
aluminium
quality of alloy
bifilm
porosity
odlewanie ciśnieniowe
stop A356
krzepnięcie
właściwości stopu
porowatość
Opis:
Porosity is one of the major problems in casting operations and there are several discussions in the literature about the porosity formation in aluminum castings. Bifilms are the defects that are introduced into the melt by turbulence. They can be detected with reduced pressure test and presented numerically by measuring bifilm index. The measure of bifilm index is the sum of total oxide length given in millimeters from the cross-section of reduced pressure test sample solidified under 0.01 MPa. In this work, low pressure die casting (LPDC) unit was built in an attempt to enhance the producibility rate. The unit consists of a pump housing that was placed inside the melt in the melting furnace where the pressure was applied instead of the whole melt surface. It was observed that the melt quality of A356 alloy was deteriorated over time which had led to higher porosity. This was attributed to the increased oxide thickness of the bifilm by the consumption of air in between the folded oxides. A relationship was found between bifilm index and pore formation.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis and Validation of Database in Computer Aided Design of Jewellery Casting
Autorzy:
Ignaszak, Z.
Wojciechowski, J.
Powiązania:
https://bibliotekanauki.pl/articles/382474.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting of jewelry
Au-Ag-Cu alloy
computer design
thermal analysis
solidification
CAE system
NF&S
quality
odlewanie biżuterii
stop Au-Ag-Cu
projektowanie komputerowe
analiza termiczna
krzepnięcie
system CAE
jakość
Opis:
An overview of the bibliography regarding the connection of knowledge about precious metal alloys and aspects of the use of computer aided technologies to the optimization of the jewelry casting processes is presented. An analysis of the usability of selected CAx systems was made: 1) for spatial design, called Rhinoceros 6 and 2) CAE system: NovaFlow & Solid (NF&S). The authors describe own research including data acquisition and evaluation of temperature variations during solidification of the selected Au-Ag-Cu alloy, with the identification of the phase transformations of this alloy. The intensity of heat exchange was changed (cooling of specimens under ambient temperature conditions – "normal" intensity and with the furnace – very slow cooling). The problem of completing the simulation database was pointed out and analyzed. Examples of simulations of casting selected jewelry (ring and signet) were given and compared with the result of the experiment realized in real conditions. It was confirmed that the optimization by combining experimental and simulation studies allows for the acquisition of new knowledge, and also facilitates the creation of new artistic designs of jewelry as well as performing the feasibility check, and then optimizing the chosen technology.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 9-16
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effect of Rare Earth Addition on Microstructure and Mechanical Properties of the Rapidly Solidified Al-Si and Al-Si-Ni Alloys
Autorzy:
Kapinos, D.
Szymanek, M.
Augustyn, B.
Boczkal, S.
Szymański, W.
Tokarski, T.
Lelito, J.
Powiązania:
https://bibliotekanauki.pl/articles/353569.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminium alloy
rapid solidification
grain refinement
ultrafine structure
Opis:
The article presents research aimed at determining the effect of adding rare earth elements to near-eutectic Al-Si and Al-Si-Ni alloys on the microstructure and mechanical properties of the obtained products. Material for the research was prepared using a melt spinner - a device used for rapid crystallization, casting thin ribbons, which were then subjected in subsequent stages to fragmentation, consolidation and plastic working. The ribbons and extruded rods cast were described in terms of their structure and their strength properties were determined at different measurement temperatures. It was shown that the lightweight materials produced from aluminium alloys using the rapid solidification process have an ultra-fine structure and good strength properties. Analysis under a microscope confirmed that the addition of rare earth alloys Al-Si and Al-Si-Ni causes fragmentation of the microstructure in the tapes produced. The presence of rare earth elements in the alloys tested has an impact on the type and the morphology of the particles of the microstructure’s individual components. In addition to the change in particle morphology, the phenomenon of the separation of numerous nanometric particles of intermetallic phases containing rare earth elements was also observed. The change in microstructure caused by the addition of rare earth elements in the form of a mischmetal increases the mechanical properties.
Źródło:
Archives of Metallurgy and Materials; 2020, 65, 1; 185-192
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Using of Technology Semisolid Squeeze Casting by Different Initial States of Material
Autorzy:
Martinec, D.
Pastirčák, R.
Kantoríková, E.
Powiązania:
https://bibliotekanauki.pl/articles/379567.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
solidification process
squeeze casting
aluminium alloy
crystallisation under pressures
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
proces krzepnięcia
wyciskanie
stop aluminium
krystalizacja pod ciśnieniem
Opis:
The paper deals with the effect of heating of various prepared batch materials into semisolid state with subsequent solidification of the cast under pressure. The investigated material was a subeutectic aluminium alloy AlSi7Mg0.3. The heating temperature to the semisolid was chosen at 50% liquid phase. The used material was prepared in a variety of ways: heat treatment, inoculation and by squeeze casting. Also the influence of the initial state of material on inheritance of mechanical properties and microstructure was observed. The pressure was 100 MPa. Effect on the resulting casting structure, alpha phase distribution and eutectic silicon was observed. By using semisolid squeeze casting process the mechanical properties and microstructures of the casts has changed. The final microstructure of the casts is very similar to the microstructure that can be reached by technology of thixocasting. The mechanical properties by using semisolid squeeze casting has been increased except the heat treated material.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 117-121
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Intensive Cooling of Alloy AC-AlSi7Mg with Alloy Additions on Microstructure and Mechanical Properties
Autorzy:
Pisarek, B.
Rapiejko, C.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/356173.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
solidification process
aluminum alloy
alloy additions
intensive cooling
mechanical properties
Opis:
The work presents results of the investigations of effect of intensive cooling of alloy AC-AlSi7Mg with alloy additions on microstructure and mechanical properties of the obtained casts. The experimental casts were made in ceramic molds preliminarily heated to 180°C, into which AC-AlSi7Mg with alloy additions was poured. Within implementation of the research, a comparison was made of the microstructure and mechanical properties of the casts obtained in ceramic molds cooled at ambient temperature and the ones intensively cooled in a cooling liquid. Kinetics and dynamics thermal effects recorded by the TDA method were compared. Metallographic tests were performed with the use of optical microscope and strength properties of the obtained casts were examined: UTS, Elongation and HB hardness.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 2; 677-681
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Mischmetal on the Microstructure of the Magnesium Alloy AZ91
Autorzy:
Mikusek, D.
Rapiejko, C.
Walisiak, D.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/379653.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
solidification process
magnesium alloys
alloy additives
mischmetal
DTA process
metalografia
proces krzepnięcia
stopy magnezu
dodatki stopowe
miszmetal
proces DTA
Opis:
In this paper is discussed the effect of the inoculant mischmetal addition on the microstructure of the magnesium alloy AZ91. The concentration of the inoculant was increased in the samples within the range from 0.1% up to 0.6%. The thermal process was performed with the use of Derivative and Thermal Analysis (DTA). A particular attention was paid to finding the optimal amount of the inoculant, which causes fragmentation of the microstructure. The concentration of each element was verified with use of a spark spectrometer. In addition, the microstructures of every samples were examined with the use of an optical microscope and also was performed an image analysis with a statistical analysis using the NIS - Elements program. The point of those analyses was to examine the differences in the grain diameters of phase αMg and eutectic αMg+γ(Mg17Al12) in the prepared samples as well as the average size of each type of grain by way of measuring their perimeters. This paper is the second part of the introduction into a bigger research on grain refinement of magnesium alloys, especially AZ91. Another purpose of this research is to achieve better microstructure fragmentation of magnesium alloys without the relevant changes of the chemical composition, which should improve the mechanical properties.
Źródło:
Archives of Foundry Engineering; 2019, 4; 45-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Process Parameters on Exudation Thickness in Continuous Unidirectional Solidification Tin Bronze Alloy
Autorzy:
Jihui, Luo
Fang, He
Powiązania:
https://bibliotekanauki.pl/articles/382552.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
unidirectional solidification
Tin bronze alloy
orthogonal experiment
exudation
krzepnięcie jednokierunkowe
stop cynowo-brązowy
eksperyment ortogonalny
wysięki
Opis:
The exudation layer seriously affects the properties and the surface finish of the tin bronze alloy. The effective control of the exudation thickness is important measure for improving the properties of the alloy. In order to study the influence of process parameters on the thickness of exudate layer, the tin bronze alloy was prepared by continuous unidirectional solidification technology at different process parameters. The microstructure of the continuous unidirectional solidification tin bronze alloy was analyzed. The effect of process parameters on microstructure and chemical compositions was studied by orthogonal experiment. The results show that there exists an exudation layer on the surface of the continuous unidirectional solidification tin bronze alloy, and the exudation is mainly composed of a tin-rich precipitated phase. It indicates that the continuous casting speed is the main factor affecting the thickness of exudation layer, followed by mold temperature, melt temperature, cooling water temperature and cooling distance.
Źródło:
Archives of Foundry Engineering; 2019, 2; 97-100
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Leading Phase in the Directionally Solidifying Fe – 4.25%C Eutectic Alloy
Autorzy:
Trepczyńska-Łent, M.
Powiązania:
https://bibliotekanauki.pl/articles/380702.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
directional solidification
eutectic alloy Fe-C
solidification front
leading phase
krzepnięcie kierunkowe
stop eutektyczny
front krzepnięcia
Opis:
In order to determine the leading phase of the Fe - 4.25% C eutectic alloy, the method of directional crystallization, which allows to study the character of the solid / liquid growth front, was used. Examined eutectic was directionally solidified with a constant temperature gradient of G = 33,5 K/mm and growth rate of v = 125 μm/s (450 mm/h). The Bridgman technique was used for the solidification process. The sample was grown by pulling it downwards up to 30 mm in length. The alloy quenched by rapid pulling down into the Ga-In-Sn liquid metal. The sample was examined on the longitudinal section using a light microscope and scanning electron microscope. The shape of the solid/liquid interface and particularly the leading phase protrusion were revealed. The formation of the concave – convex interface has been identified in the quasi-regular eutectic growth arrested by quenching. The cementite phase was determined to be a leading phase. The total protrusion d is marked in the adequate figure.
Źródło:
Archives of Foundry Engineering; 2019, 4; 113-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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