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Tytuł:
The Effect of Cooling Rate on Properties of Intermetallic Phase in a Complex Al-Si Alloy
Autorzy:
Tupaj, M.
Orłowicz, A. W.
Mróz, M.
Trytek, A.
Markowska, O.
Powiązania:
https://bibliotekanauki.pl/articles/380384.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si
intermetallic phase
cooling rate
silicon crystals
stop Al-Si
faza międzymetaliczna
szybkość chłodzenia
kryształy krzemu
Opis:
The cooling rate is one of the main tools available to the process engineer by means of which it is possible to influence the crystallisation process. Imposing a desired microstructure on a casting as early as in the casting solidification phase widens significantly the scope of technological options at disposal in the process of aluminium-silicon alloy parts design and application. By changing the cooling rate it is possible to influence the course of the crystallisation process and thus also the material properties of individual microstructure components. In the study reported in this paper it has been found that the increase of cooling rate within the range of solidification temperatures of a complex aluminium-silicon alloy resulted in a decrease of values of the instrumented indentation hardness (HIT) and the instrumented indentation elastic modulus (EIT) characterising the intermetallic phase occurring in the form of polygons, rich in aluminium, iron, silicon, manganese, and chromium, containing also copper, nickel, and vanadium. Increased cooling rate resulted in supersaturation of the matrix with alloying elements.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 125-128
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Tribological Properties of AlSi17Cu5Mg Alloy Modified with CuP Master Alloy with Various Speeds of Friction
Autorzy:
Piątkowski, J.
Wieszała, R.
Powiązania:
https://bibliotekanauki.pl/articles/380741.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
friction coefficient
power of frictions
tribology
hypereutectic alloy Al-Si
współczynnik tarcia
siła tarcia
tribologia
stop Al-Si
Opis:
The paper presents the influence of modification with phosphorus (CuP10) on the tribological properties of the alloy AlSi17Cu5Mg coupled abrasively with cast-iron EN GJL-350. Tests of coefficient of friction and wear of mass were conducted on tribological tester T-01. An important aspect in the assessment of the tribological properties is the analysis of initial material microstructure in reference to silumin which underwent modification with phosphorus. It was found that the difference in structure of tested materials, mainly sizes of primary silicon crystals significantly influences the tribological properties whereas the speed change of the friction knot does not have such big influence.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 45-48
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Remelting AlSi9Cu3 Alloy with Higher Iron Content on Mechanical Properties
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380785.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Cu
remelting
mechanical properties
heat treatment
stop Al-Si-Cu
przetopienie
właściwości mechaniczne
obróbka cieplna
Opis:
The paper deals with influence of multiple remelting on AlSi9Cu3 alloy with higher iron content on chosen mechanical properties. Multiple remelting may in various ways influence mechanical, foundry properties, gas saturation, shrinkage cavity, fluidity etc. of alloy. Higher presence of iron in Al-Si cast alloys is common problem mainly in secondary (recycled) aluminium alloys. In Al-Si alloy the iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which decreases mechanical properties. Iron in the used alloy was increased to about 1.4 wt. %, so that the influence of increased iron content can be investigated. In the paper, the effect of multiple remelting is evaluated with respect to the resulting mechanical properties in cast state, after the heat treatment (T5) and after natural aging. From the obtained results it can be concluded that the multiple remelting leads to change of chemical composition and affect the mechanical properties.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Microstructure of AlSi9Cu3 Alloy after Different Stages of Liquid Metal Preparation
Autorzy:
Poloczek, Ł.
Dybowski, B.
Łuszczak, M.
Kiełbus, A.
Powiązania:
https://bibliotekanauki.pl/articles/380869.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
alloy Al-Si-Cu
microstructure
scrap
liquid metal treatment
metalografia
stop Al-Si-Cu
złom
obróbka metalu ciekłego
Opis:
Aluminium alloys are one of the most important casting alloys. Among them, the Al-Si alloys comprise perhaps the most important group – about 80% of the aluminium casts are made of them. These materials are characterized by a very good technological properties, good corrosion resistance and tribological properties. Their main disadvantage is, however, presence of the massive, brittle silicon crystals. They significantly affect alloys mechanical properties. Liquid metal treatment is essential for modification of Al-Si eutectic structure. The following work presents results of the research on the microstructure of the AlSi9Cu3 alloy after different stages of liquid metal preparation. Three casting processes have been conducted, chemical composition of the material in each case was in agreement with EN 1706 specification. During each casting process, three specimens were gravity cast: first, made from pure ingots; second, after the scrap addition and third one after the liquid metal treatment. Qualitative and quantitative evaluation of the microstructure was done on each specimen. Specimens cast from pure ingots are characterized by a refined Al-Si eutectic microstructure. After scrap addition, the silicon crystals became morphology of the massive platelets. What is more, intermetallic phases observed within the structure posses different morphologies after different stages of liquid metal preparation. After scrap addition, increased gas porosity was observed. Liquid metal treatment reduced slightly the formation of gas pores.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 89-92
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Reducing the Negative of the Iron in the Alloy Based on Al-Si-Mg by Manganese
Autorzy:
Podprocka, R.
Bolibruchova, D.
Chalupova, M.
Powiązania:
https://bibliotekanauki.pl/articles/381839.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Mg
manganese
intermetallic phases
reducing of iron
stop Al-Si-Mg
mangan
fazy międzymetaliczne
redukcja żelaza
Opis:
In Al-Si alloy the iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which decreases mechanical properties and increases of porosity. The cause of the negative effect of intermetallic particles on the mechanical properties is that it is more easily break off the tension load as the aluminium matrix or small particles of silicon. By adding suitable alloying elements, also known as iron correctors, is possible to reduce this harmful effect. In the article is evaluated influence of manganese on microstructure with performed EDX analysis selected intermetallic phases and tensile test and measurement of length of Al5FeSi phase. For realization experiments was used AlSi7Mg0.3 alloy with increased iron content. Manganese was added in the amount 0.3 wt. %, 0.6 wt. %, 0.8 wt.% and 1,2 wt. %. From performed measurements it has been concluded, that increased amount of manganese, i.e. Mn/Fe ratio, does not have significant influence on mechanical properties AlSi7Mg0.3 alloy in the melted state.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 212-216
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Examining the Possibilities of Analyzing the Solidification Process of Al-Si Alloy with the Infrared Camera
Autorzy:
Władysiak, R.
Kozuń, A.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381794.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative materials
thermography
TDA
alloy Al-Si
microstructure
innowacyjne technologie odlewnicze
materiały innowacyjne
termografia
stop Al-Si
mikrostruktura
Opis:
The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler ATD-10, that was cooling down in ambient air. The study was conducted for silumins AlSi8 and AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of hypo- and neareutectic silumins.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 89-94
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental and Simulation Tests on the Impact of the Conditions of Casting Solidification from AlSi9Cu3 Alloy on their Structure and Mechanical Properties
Autorzy:
Hajkowski, J.
Ignaszak, Z.
Powiązania:
https://bibliotekanauki.pl/articles/380310.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Cu
casting solidification
casting technologies
microstructure
mechanical properties
stop Al-Si-Cu
krzepnięcie odlewu
technologie odlewania
mikrostruktura
właściwości mechaniczne
Opis:
The impact of casting conditions on microstructure a and mechanical properties was described, especially for cast products from AlSi9Cu3 alloy. Particular attention was paid to the parameters of dendritic structure: DAS 1 and DAS 2. Selected mechanical properties (by static tension test) of test castings made using basic technologies of casting: GSC - gravity sand casting, GDC - gravity die-casting and HPDC - high-pressure die-casting, are presented for cast-on test bars and cast separately. Casts were made of the same alloy AlSi9Cu3. Fractures and the zone near the fracture (after static tension test) was subjected to VT - visual tests, PT - penetration tests and metallographic tests. The condition of porosity (fracture zone) was also assessed. The analysis of virtual results was performed using the NovaFlow & Solid system together with the database and they were compared to experimental tests. This way of validation was applied in order to assess the correlation between the local rate of cooling and the size of DAS for GSC, GDC and HPDC technologies. Finally, the correlation between the parameters of structure and mechanical properties with regard to the impact of porosity was signalized.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 167-175
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Application of ATD and DSC Methods to Study of the EN AC-48000 Alloy Phase Transformations
Autorzy:
Piątkowski, J.
Przeliorz, R.
Szymszal, J.
Powiązania:
https://bibliotekanauki.pl/articles/380416.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si
thermal analysis
differential scanning calorimetry
phase transformations
enthalpy
stop Al-Si
analiza termiczna
różnicowa kalorymetria skaningowa
przemiany fazowe
entalpia
Opis:
Tests concerning EN AC 48000 (AlSi12CuNiMg) alloy phase transition covered (ATD) thermal analysis and (DSC) differential scanning calorimetry specifying characteristic temperatures and enthalpy of transformations. ATD thermal analysis shows that during cooling there exist: pre-eutectic crystallization effect of Al9Fe2Si phase, double eutectic and crystallization α(Al)+β(Si) and multi-component eutectic crystallization. During heating, DSC curve showed endothermic effect connected with melting of the eutectic α(Al)+β(Si) and phases: Al2Cu, Al3Ni, Mg2Si and Al9Fe2Si being its components. The enthalpy of this transformation constitutes approx. +392 J g-1. During freezing of the alloy, DSC curve showed two exothermal reactions. One is most likely connected with crystallization of Al9Fe2Si phase and the second one comes from freezing of the eutectic α(Al)+β(Si). The enthalpy of this transformation constitutes approx. –340 J g-1. Calorimetric test was accompanied by structural test (SEM) conducted with the use of optical microscope Reichert and scanning microscope Hitachi S-4200. There occurred solution's dendrites α(Al), eutectic silicon crystal (β) and two types of eutectic solution: double eutectic α(Al)+β(Si) and multi-component eutectic α+AlSiCuNiMg+β.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 207-211
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Correlation of Hardness and Silicon Morphology for Al-Si-Sb Alloy
Autorzy:
Uzun, O.
Yilmaz, F.
Emeksiz, C.
Ergen, S.
Kolemen, U.
Powiązania:
https://bibliotekanauki.pl/articles/356738.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si alloy
casting
Vickers
finite element analysis
Opis:
In this study, we have focused on the role of silicon morphology on the hardness of eutectic Al–12 wt.% Si–0.5 wt.% Sb alloy solidified at different cooling rates. The alloys were produced by using induction melting, arc-remelting and melt-spinning techniques. The cooling rates of the alloys were determined as 0.5, 60 and ~105°C.s-1 for induction-melted, arc-remelted and meltspun alloy. The experimental results show that as the cooling rate increased the coarse silicon phase was substantially refined and its morphology altered from sharp need-like to round shape. Two exothermic peaks, attributed to precipitation and coarsening of silicon from supersaturated α-Al, were observed in the DSC curve of MS alloy. Vicker’s hardness of melt-spun alloy was found two times higher than those of IMed and ARed alloys. The lowest hardness of induction-melted alloy was ascribed to the lamellar morphology of silicon, yielding decohesive rupture. This result was confirmed by finite element analyzing.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 1; 467-472
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effect of Modifier on the Microstructure of the AlSi10CuNiMn Alloy
Autorzy:
Cais, Jaromir
Heinrich, Jiri
Jirounkova, Klara
Powiązania:
https://bibliotekanauki.pl/articles/103309.pdf
Data publikacji:
2020
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
Al-Si alloy
microstructure
modification
microscopy
stop Al-Si
mikrostruktura
modyfikacja
mikroskopia
Opis:
This paper deals with different types of modifiers and their effect on the microstructure of the Al-Si alloy. For the purposes of this research, strontium, antimony and calcium were used as the modifiers of the AlSi10CuNiMn alloy. Unmodified alloy was cast in order to be compared with the alloy modified by different modifiers in various concentrations. The results of this research were analysed via light and electron microscopy.
Źródło:
Advances in Science and Technology. Research Journal; 2020, 14, 2; 13-18
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Continuous Growth of Bulk Si by Temperature Gradient Zone Melting Method
Autorzy:
Li, Jiayan
Wang, Liang
Hao, Jianjie
Ni, Ping
Tan, Yi
Powiązania:
https://bibliotekanauki.pl/articles/356541.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
bulk Si
TGZM
Si-Al alloy
growth rate
impurities
Opis:
Temperature gradient zone melting (TGZM) method was used to obtain bulk Si continuously for the efficient separation and purification of primary Si from the Si-Al alloy in this work. The effects of alloy thickness, temperature gradient and holding time in TGZM purification technology were investigated. Finally, the continuous growth of bulk Si without eutectic inclusions was obtained. The results showed that the growth rate of bulk Si was independent of the liquid zone thickness. When the temperature gradient was changed from 2.48 K/mm to 3.97 K/mm, the growth rate of bulk Si was enhanced from 7.9×10-5 mm/s to 2.47×10-4 mm/s, which was increased by about 3 times. The bulk Si could grow continuously and the growth rate was decreased with the increase of holding time from 1 h to 5 h. Meanwhile, low refining temperature was beneficial to the removal of impurities. With a precipitation temperature of 1460 K and a temperature gradient of 2.48 K/mm, the removal rates of Fe, P and B were 99.8%, 94.0% and 63.6%, respectively.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 271-278
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Metallurgical Processing of Al-Si Alloys with Increased Iron Content Using Sodium, Strontium, and Tellurium
Autorzy:
Pokusová, M.
Berta, I.
Murgašová, M.
Powiązania:
https://bibliotekanauki.pl/articles/106931.pdf
Data publikacji:
2018
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
Al-Si alloy
iron
metallurgical processing
sodium
tellurium
strontium
Opis:
This paper presents the results of research focused on the processing of the hypoeutectic Al-Si alloy with an increased iron content of 1.75 wt.%. The physical-metallurgical method was used to eliminate the undesirable effect of the iron rich b-phase on the mechanical properties of the casting material using liquid metal modification by strontium, sodium, and tellurium. The chemical composition of an experimental material didn’t contain any elements for the solid-solution strengthening of a matrix; therefore, the presented results can document the capabilities of modifying the b-phase under a minimum influence on the properties of the basic Al-Si system.
Źródło:
Journal of Casting & Materials Engineering; 2018, 2, 1; 9-13
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modeling of Eutectic Formation in Al-Si Alloy Using A Phase-Field Method
Autorzy:
Ebrahimi, Z.
Powiązania:
https://bibliotekanauki.pl/articles/353792.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
phase-field model
Al-Si alloy
eutectic growth
fluctuations
Opis:
We have utilized a phase-field model to investigate the evolution of eutectic silicon in Al-Si alloy. The interfacial fluctuations are included into a phase-field model of two-phase solidification, as stochastic noise terms and their dominant role in eutectic silicon formation is discussed. We have observed that silicon spherical particles nucleate on the foundation of primary aluminum phase and their nucleation continues on concentric rings, through the Al matrix. The nucleation of silicon particles is attributed to the inclusion of fluctuations into the phase-field equations. The simulation results have shown needle-like, fish-bone like and flakes of silicon phase by adjusting the noise coefficients to larger values. Moreover, the role of primary Al phase on nucleation of silicon particles in Al-Si alloy is elaborated. We have found that the addition of fluctuations plays the role of modifiers in our simulations and is essential for phase-field modeling of eutectic growth in Al-Si system. The simulated finger-like Al phases and spherical Si particles are very similar to those of experimental eutectic growth in modified Al-Si alloy.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 4; 1969-1981
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Casting Conditions on Tribological Properties of A390.0 Alloy
Autorzy:
Piątkowski, J.
Wieszała, R.
Gontarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/379531.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si
silumin
grey cast iron
tribological properties
friction coefficient
casting conditions
heat removal
stop Al-Si
żeliwo szare
właściwości tribologiczne
współczynnik tarcia
warunki odlewania
odprowadzanie ciepła
Opis:
The paper presents tribological properties of A390.0 (AlSi17Cu5Mg) alloy coupled in abrasive action with EN-GJL-350 grey cast-iron. The silumin was prepared with the use of two different technologies which differed in terms of cooling speed. In the first case the alloy was modified with foundry alloy CuP10 and cast to a standard tester ATD and in case of second option the modified alloy was cast into steel casting die. Due to different speed of heat removal the silumins varied in structure, particularly with size of primary crystals of silicon and their distribution in matrix which had a significant influence of friction coefficient in conditions of dry friction.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 95-98
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Computer-aided analysis of a new process for flanging hollow parts
Autorzy:
Winiarski, G.
Powiązania:
https://bibliotekanauki.pl/articles/118231.pdf
Data publikacji:
2014
Wydawca:
Polskie Towarzystwo Promocji Wiedzy
Tematy:
flanging
hollow parts
Al-Mg-Si alloy
FEM
Opis:
The paper presents a new process for flanging hollow parts. This process is performed using a specially designed set of tools with movable sleeves. The principle of operation of the tool set is described and examples of the numerical analysis results are given. The FEM simulation was performed on the assumption that the hot-formed hollow workpiece (tube) is made of AlMgSi aluminum alloy. The obtained FEM results show changes in the workpiece shape during flanging, variations in the forming force and the damage function distribution computed according to the C-L failure criterion. The theoretical results of the new flanging method provided basis for experimental tests.
Źródło:
Applied Computer Science; 2014, 10, 1; 19-29
1895-3735
Pojawia się w:
Applied Computer Science
Dostawca treści:
Biblioteka Nauki
Artykuł
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