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Wyświetlanie 1-5 z 5
Tytuł:
Synthesis of Natural Phenolic Compound Contained Alkaline Phenolic Foundry Resin and Its Performance Evaluation on Casting
Autorzy:
Güvendik, A. E.
Ay, Kadir
Powiązania:
https://bibliotekanauki.pl/articles/1837733.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
phenolic resins
lignosulphonates
sustainability
foundry
Alfanol A 72
No-bake
performance evaluation
żywice fenolowe
lignosulfoniany
zrównoważony rozwój
ocena wydajności
Opis:
In foundry, metal casting can be done with various methods. One of the most important methods preferred around the world is sand casting. Ester curable alkaline phenolic resins have produced to make sand molds by No-bake systems. They must have specific properties to make sand casting efficient and reliable. Production of these resins depends on some fossil raw-materials like phenol. To investigate more sustainable and green resin synthesis method, lots experiment have been done by substitution of phenol with renewable alternative phenolic materials like resorcinol, lignosulphonates and tannic acid and its derivatives. Different properties of resins were produced with competitive performance with the market product, ÇKE Alfanol A 72 No-Bake Resin. Without loss of performance, calcium lignosulfonate was used in polymer synthesis at the rate of 15% instead of phenol. On the other hand, the reaction in which lignin and resorcinol were combined instead of phenol by reducing it by 25% gave better results in terms of mechanical and thermal properties. Thermal properties were investigated for resorcinol and lignin modified resins by using TGA-DSC and mechanical performance of cured sand core sample were tested by Simpson Sand Strength Testing Machine as compression strength as N/cm2. After laboratory testing casting performance of new resins are compared with two different companies’ resins in steal casting demo. Experimental results were matched with casting trail and no defect was detected.
Źródło:
Archives of Foundry Engineering; 2021, 21, 2; 46-56
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modern Alphaset (APNB) Flexible Formulations-Enhanced Performance
Autorzy:
Ghosh, D. K.
Powiązania:
https://bibliotekanauki.pl/articles/1837863.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
make molds and cores
sand binder
resin performance
alkaline phenolic no-bake
APNB
wytwarzenie form i rdzeni
spoiwo piaskowe
właściwości żywic
Opis:
APNB (alkaline phenolic no bake), widely known as Alphaset is one of the major sand binder systems used in foundries to make molds and cores without application of heat or gas. This is a two part system comprising of a phenol-formaldehyde resin in alkaline medium as binder and range of esters of dibasic acids and/or polyhydric alcohols as hardeners. Resin performance varies depending upon formulations. Major variables in formulations are mole ratio of phenol: formaldehyde, total alkali content, ratio of two alkalis (NaOH & KOH) and molecular weight of polymers i.e. chain length. In present work, one mole ratio of phenol & formaldehyde has been chosen to prepare 8 resins [...].
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 18-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Identification and Quantification of Gases Releasing from Furan no Bake Binder
Autorzy:
Acharya, S. G.
Vadher, J. A.
Kanjariya, P. V.
Powiązania:
https://bibliotekanauki.pl/articles/379863.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
furan
GC-MS
FTIR
binder
pyrolysis
furan no bake
spoiwo
piroliza
Opis:
Sand samples with furan binder were prepared using Sand, Furfuryl Alcohol and Toluene Sulfonic Acid with ratio 100:0.85:0.30. To identify and quantify gases releasing from furan binder various studies like FTIR, TGA and GC-MS were carried out. After analyzing our materials using above mentioned characterizations the chemical formula of the Resin and Binder and amount of gases releasing from composition were confirmed. After studying various reports on pyrolysis process of furan binder calculation of the % of various gases emitting during pyrolysis process of furan was carried out. Sample of gas collected from mold was analyzed using GC-MS. Based on GC-MS measurement various gases emitting from furan sand mold were identified and their amount were calculate and compared with the international standers of permissible gas emission limits in a foundry. The purpose of this paper is to assist foundries in pollution prevention by devising clean technologies which maintain or improve the quality of ambient surrounding. This paper aimed at minimization of pollution of air by using various techniques.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 5-10
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluate Sulphur Diffusion at Mould-Metal Interface in No- Bake Mould System
Autorzy:
Sheladiya, M. V.
Acharya, S. G.
Mehta, K.
Acharya, G. D.
Powiązania:
https://bibliotekanauki.pl/articles/381595.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry industries
no-bake technology
mould-metal interface
furan resin
sulphur diffusion
przemysł odlewniczy
technologia bez pieca
żywica furanowa
dyfuzja
Opis:
Casting process takes a major percentage of manufacturing products into consideration. No-bake casting is swiftly developing technology for foundry industries. In the no-bake family, furan no-bake casting process employs resins and acid catalyst to form a furan binder system. However, this process configures castings with augmented strength and quality surface finish. Compressive strength, transverse strength and tensile strength of moulds are also high in this furan binder system. Hence this method is apt for producing accurately dimensioned castings. Our well thought-out deliberations in the subsequent write up entail the numerous effects of variation of resin and acid catalyst on the surface defect i.e. sulfur diffusion on the surface of FNB casting. Furan resin; used in the production of casting is furfuryl alcohol and acid catalyst is sulphonic acid. Sulfur diffusion is tested by Energy-dispersive X-ray spectroscopy (EDX) analysis and also by the spectrometer with jet stream technology. This paper also comprises economic advantages of optimizing resin because furan resin is expensive and catalyst with reduction of sulfur diffusion defect as it saves machining, labor cost, and energy.
Źródło:
Archives of Foundry Engineering; 2019, 1; 63-70
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of Non-Silica Sands for High Quality Castings
Autorzy:
Beňo, J.
Poręba, M.
Bajer, T.
Powiązania:
https://bibliotekanauki.pl/articles/2049437.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
non-silica sands
chromite sand
furan no-bake
Opis:
The goal of this article is to application of non-silica sands based on alumininosilicates as an alternative of traditionally used chromite sand for alloyed steel and iron castings. Basic parameters as bulk density, pH value of water suspension, refractoriness, grain shape of the testing sands were evaluated. Also mechanical properties of furan no-bake moulding mixtures with testing sand were determined. Finally, the influence of non-silica sand on casting quality was evaluated via semi-scale under normal casting production for sand characterization. Optimization of production process and production costs were described.
Źródło:
Archives of Metallurgy and Materials; 2021, 66, 1; 25-30
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-5 z 5

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