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Wyszukujesz frazę "FSW welding" wg kryterium: Temat


Tytuł:
Microstructure and properties of friction stir butt-welded magnesium casting alloys
Struktura i właściwości odlewniczych stopów magnezu zgrzewanych doczołowo metodą FSW
Autorzy:
Miara, D.
Pietras, A.
Mroczka, K.
Powiązania:
https://bibliotekanauki.pl/articles/351587.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
odlewnicze stopy magnezu
zgrzewanie tarciowe
zgrzewanie FSW
friction stir welding
FSW welding
cast magnesium alloy
Opis:
The article presents results of testing the quality of FSW welded joints made in plates of various magnesium casting alloys, including MCMgAl9Zn1 (AZ91), MCMgRe3Zn2Zr (ZRE1), MCMgRe2Ag2Zr (MSR-B) and MCMgY4Re3Zr (WE43). In this paper, all results for magnesium casting alloy AZ91 are presented, whereas for other alloys (ZRE1, MSR-B and WE43) only selected testing results for best parameters have been chosen and shown. Butt joints were produced on the friction welding machine built on the base of the conventional vertical milling machine. Quality assessment included the visual inspection, temperature measurements in welding region, tensile strength testing, analysis of the weld structure, hardness, weld force and torque measurements. Research aimed at the recognition of the FSW abilities to weld cast magnesium alloys, the influence of the welding conditions on the welds' properties as well as their structures. The research results have revealed that cast magnesium alloys are weldable using FSW process - it is possible to produce joints of very good quality in relatively narrow range of parameters and the strength of the joints is satisfactory. In order to acquire joints of the best quality it is recommended that workpieces should be rigidly clamped and the welding speed should be limited. The best mechanical properties have been obtained for friction with rotation speed of 355 rpm.
W artykule przedstawiono wyniki badań jakości złączy, wykonanych metodą zgrzewania tarciowego z mieszaniem materiału zgrzeiny (FSW), odlewniczych stopów magnezu MCMgAl9Zn1 (AZ91), MCMgRe3Zn2Zr (ZRE1), MCMgRe2Ag2Zr (MSR-B), MCMgY4Re3Zr (WE43). Złącza wykonywano na zgrzewarce zbudowanej na bazie frezarki konwencjonalnej. Ocenę jakości złączy przeprowadzono w oparciu o badania wizualne, pomiary temperatury obszaru zgrzewania, badania szczelności złączy metodą penetracyjną, badania wytrzymałości na rozciąganie, analizę budowy strukturalnej zgrzein, badania twardości. Celem badań było poznanie możliwości zgrzewania FSW odlewniczych stopów magnezu, wpływu warunków zgrzewania na własności złączy oraz budowę strukturalną zgrzein. Wyniki badań wskazują na dobrą zgrzewalność odlewniczych stopów magnezu metodą FSW - poprawne złącza można uzyskać w stosunkowo wąskim zakresie parametrów zgrzewania, a wytrzymałość tych złączy jest zadowalająca. W celu uzyskania złączy o najwyższej jakości elementy muszą być dociśnięte do siebie, a proces zgrzewania nie może być prowadzony z nadmierną prędkością. Najlepsze własności wytrzymałościowe uzyskano prowadząc proces tarcia z prędkością obrotową narzędzia 355 obr/min.
Źródło:
Archives of Metallurgy and Materials; 2011, 56, 3; 749-758
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Friction Stir Welding of thin Sheets of Magnesium Alloy AZ31B
Autorzy:
Myśliwiec, P.
Śliwa, R. E.
Powiązania:
https://bibliotekanauki.pl/articles/352295.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
FSW welding
magnesium alloys AZ31B
thin sheet
joining of metal sheets
Opis:
Friction stir welding developed in early 90’s is a refreshing approach to the joining of different kinds of metals. FSW has become increasingly popular and provides excellent alternative to conventional welding or riveting sheets of various metals. The paper present the results of research work on linear FSW joining magnesium alloys AZ31B of 0.5 mm in thickness. The study was conducted on properly adapted numerical controlled 3 axis milling machine using a own made tools and fastening device. The tool dimensions have been estimated in accordance with the algorithm shown in the literature [2]. All joints were made of end-to end (butt) configuration under different process parameters. The effect of selected technological parameters on the quality of the joint was analyzed. Produced butt joint have been subjected to a static tensile testing to identify mechanical features of the materials of joints compared to parent materials. Measurements of micro hardness HV in the plastically formed stir zone of joint and in the parent material have been carried out. Axial and radial welding forces in the joining region were recorded during the tests and their dependency from the welding parameters was studied . Based on results of strength tests the efficiency of joints for sheets of 0.5 mm in thicknesses oscillated up to 90% compared to the parent material. It has been found that for given parameters the correct, free of defects joints were obtained. The results suggests that FSW can be potentially applied to magnesium alloys.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 1; 45-54
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of joining method of AW-7020 aluminium alloy on corrosion properties
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/247476.pdf
Data publikacji:
2011
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
aluminium alloys
friction stir welding (FSW)
MIG welding
corrosion
Opis:
The results of corrosion properties research of aluminum alloy AW 7020 (AlZn5Mg1) welded by friction stir welding FSW and MIG were presented. Friction Stir Welding (FSW) - a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. In the article the parameters for friction stir welding of sheets made of AlZn5Mg1 [7020] alloy was presented as well as parameters for MIG. Metallographic analysis of bonds showed a proper structural construction of both, the FSW and MIG welded 7020 aluminum alloys. The polarization was carried out at changes in the potential speed of 12 mV/min in the range of š 50 mV with the stationary potential. Atlas 0531EU & IA potentiostat was used for studies. The corrosion resistance research was carried out using three electrode potentiodynamic method. The following parameters were measured: electrode potential Ec [mV] and the corrosion current density Jc [mi A/cm2]. The tests were carried out on specimens in 3.5% water solution NaCl. Good resistance to electrochemical corrosion was found of the native material, friction stir welded and MIG welded 7020 aluminum alloys. Original value are received results of the corrosion properties of new method friction stir welded AlZn5Mg1 alloy compared with traditional MIG method and the native material.
Źródło:
Journal of KONES; 2011, 18, 4; 587-581
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of joining method for hardness distribution in joints of AlZnSMg1 alloy
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/247544.pdf
Data publikacji:
2010
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
welding MIG
aluminium alloys
hardness distribution
Opis:
The article presents the research results of hardness values distribution of friction s tir welded joint (FSW) alloy AW 7020 (AlZn5Mg1). The joints welded by traditional MIG method of the same aluminium alloy were chosen as reference points. Friction stir welding (FSW) - a new technology can be successfully used for butt welding of sheet metal with different types of aluminium alloys. The parameters of friction stir welding (FSW) and MIG welding used to join metal alloy AlZn5Mg1 (7020) were presented. Metallographic analysis showed the correct structured both MIG welded joints and FSW welded aluminum alloy 7020. The study was carried out using Vickers hardness HV5 accordance with the requirements of the Polish Standard PN-EN 1043-1:2000. The study was conducted in three rows, and the indenter load was 50 N. In order to determine the structural changes in the bonded joints, the samples were polished and then micro-etched KELLER reagent. Metallographic examination was carried out using optical microscope Axiovert ZAISS 25. Metallographic examination revealed the existence of an explicit heat affected zone of HAZ in case of MIG welded joints and virtually lack there of, in case of FSW welded joints. In case of FSW welded joint, maximum hardness was observed in the middle of joint, but at a distance of approximately 25 mm from the middle of the weld there is a hardness decrease of about 10% relative to the base material. In the MIG weldedjoint lowest hardness of the weld occurred in the middle of the joint.
Źródło:
Journal of KONES; 2010, 17, 4; 137-141
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Stress corrosion cracking of welded joints of Al-Mg alloys
Autorzy:
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/241941.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
stress corrosion cracking
welding
aluminium alloy
friction stir welding (FSW)
Opis:
Slow strain rate testing (SSRT) was used to test the stress corrosion cracking (SCC) of aluminium alloys AW 5083 and AW 5059 (Alustar) jointed by friction stir welding (FSW). The test was carried out in the air and 3.5% water solution NaCl. Cylindrical notch-free specimens and cylindrical notched specimens (R = 5 mm) were used. The following parameters were measured: time-to-failure – T [h], obtained max. load – F [N]; strain energy (the diagram surface under the stress-elongation curve) – E [MAJ/m3]; relative elongation of the specimen – A11.3 [%]; max. tensile stress – R [MPa] and narrowing – Z [%]. On the basis of obtained results, it was noted that FSW-welded joints show superior strength and resistance to stress corrosion, compared to MIG-welded joints. The fractions after SSRT testing were cleaved with some ductile areas. This article also gives the mechanical features of friction stir welded Al-Mg alloys. Tests have shown that the 5059 alloy, welded by FSW, has superior strength properties compared to the FSW 5083 alloy, along with comparable, good resistance to stress corrosion. FSW 5083 alloy joints have very good resistance to stress corrosion - better than those made using traditional welding methods (MUG). Original value are received results of the stress corrosion resistance of new method friction stir welded Al-Mg alloy compared with traditional MIG method.
Źródło:
Journal of KONES; 2014, 21, 3; 41-45
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical properties of 5083, 5059 and 7020 aluminium alloys and their joints welded by FSW
Autorzy:
Dudzik, K.
Charchalis, A.
Powiązania:
https://bibliotekanauki.pl/articles/246888.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
aluminium alloys
joints
welding
mechanical properties
shipbuilding
Opis:
The article presents the research results on the mechanical properties of aluminum alloy 7020 and its friction stir welded (FSW) joints. For comparison alloy 5083 – the most currently used in shipbuilding alloy was chosen as well as 5059 - the new high-strength alloy. Besides the native material alloys there were investigated their joints welded by FSW - the same method as alloy 7020. Welding parameters used for the connection of the sheets made of 7020, 5083 and 5059 alloys were presented. Metallographic analysis showed the correct construction of structural bonded joints. Friction Stir Welding (FSW) – a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. FSW method can be an alternative to traditional arc welding methods i.e. MIG or TIG. The research was carried out using a static tensile test in accordance with the requirements of the Polish Standards PNEN ISO 4136:2011 and PN-EN ISO 6892-1:2010. Flat samples cut perpendicular to the direction of rolling were used. The research was conducted at the temperature of + 20ºC. The 7020 alloy has higher strength properties then alloys: 5083 and 5059. The yield stress is higher by 14.8% compared to 5083 alloy, and by 11.7% compared to the alloy 5059. Plastic properties of an alloy 7020 are the lowest, but with reserves meet the requirements of classification societies. The joints welded by FSW of 7020 alloy have higher strength properties then joints of alloys: 5083 and 5059. The yield stress achieves the highest value for alloy 7020 and is 24.2% higher than for 5083 alloy and 11.5% for the 5059 alloy. Despite the strength properties also plastic properties are best for 7020 alloy joints.
Źródło:
Journal of KONES; 2013, 20, 2; 69-73
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Fractography analysis of AW-7020 alloy joints welded by FSW
Autorzy:
Dudzik, K.
Charchalis, A.
Powiązania:
https://bibliotekanauki.pl/articles/244221.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
aluminum alloys
welding
fractography
scanning electron microscopy
Opis:
Technology development of Friction Stir Welding (FSW) method for joining AW-7020 aluminum alloy elements was described. Two kinds of tools were used during research: with a regular pin and with a „TRI-FLUTE” pin. Tools were with different dimensions and the following parameters changed mandrel’s rotary speed Vn [rev/min], welding speed Vz [mm/min], angle of tool deflection αz [o]. The thickness of the joining sheets was g = 12 mm. The sheets were one side milled to a thickness of 10 mm in the contact portion. Samples were tested by Charpy impact strength according to PN-EN ISO 148-1:2010. After these tests, the samples were analysed by means of fractographic examination. The tests were made with using a scanning electron microscope (SEM) Philips XL-30. The analysis has shown that there is the influence of the joining parameters and chosen tools for the possibility of occurrence welding defects in joints. Welding defects detected in the structure of joints after impact studies were: incomplete fusion, separations dissection, and cracks. During the development of friction stir welding technology, the best results, in terms of structure homogeneity and the absence of welding defects, were achieved for the tool with TRI-FLUTE pin and joining parameters: Vn = 450 rev/min, Vz = 180 mm/min, αz = 88.5 °.
Źródło:
Journal of KONES; 2014, 21, 1; 67-74
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of joining method for mechanical properties of 7020 aluminium alloy joints
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/245189.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
aluminium alloys
joints
welding
mechanical properties
shipbuilding
Opis:
The article presents the research results on the mechanical properties of aluminum alloy 7020 and its FSW and MIG welded joints. Welding parameters used for the connection of the sheets made of 7020 alloy were presented. Metallographic analysis showed the correct construction of structural bonded joints. Friction Stir Welding (FSW) – a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. FSW method can be an alternative to traditional arc welding methods, especially MIG, which is the most common method of joining aluminum alloys used in shipbuilding. The research was carried out using a static tensile test in accordance with the requirements of the Polish Standards PN-EN ISO 4136:2011 and PN-EN ISO 6892-1:2010. Flat samples cut perpendicular to the direction of rolling were used. The research was conducted at the temperature of + 20ºC. Friction stir welded joints of 7020 alloy have higher strength properties compared to MIG welded joints. The yield stress of FSW joint is higher by 14.2% compared to MIG welded joint, and at the same level as the native material. Plastic properties of FSW joint are much higher than MIG joint (over 40%). Confirmation of high strength properties of FSW joint is the place of crack - beyond the weld in the native material.
Źródło:
Journal of KONES; 2013, 20, 1; 71-76
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Microscopic examination of AlZn5Mg1 alloy joints welded by FSW and MIG
Autorzy:
Dudzik, K.
Charchalis, A.
Jurczak, W.
Powiązania:
https://bibliotekanauki.pl/articles/247908.pdf
Data publikacji:
2012
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
microscopic examination
aluminium alloys
friction stir welding (FSW)
MIG welding
grain size
Opis:
The article presents the research results of microscopic examination of friction stir welded joint (FSW) alloy AW 7020 (AlZn5Mg1). The joints welded by traditional MIG method of the same aluminium alloy were chosen as reference points. Friction stir welding (FSW) - a new technology can be successfully used for butt welding of sheet metal with different types of aluminium alloys. The parameters of friction stir welding (FSW) and MIG welding used to join metal alloy AlZn5Mg1 (7020) were presented. Welds made using both the FSW and MIG method were checked using X-ray flaw detection and showed no welding defects. In order to determine the structural changes in the bonded joints, the samples were polished and then microetched KELLER reagent. Metallographic examination was carried out using optical microscope Axiovert ZAISS 25. To determine the grain size in the different zones of joints welded by FSW and MIG methods AxioVision 4.8.2 software was used. Metallographic examination revealed the existence of an explicit heat affected zone of HAZ in case of MIG welded joints and virtually lack thereof, in case of FSW welded joints. Microscopic examination of AlZn5Mg1 alloy joints showed that the structure of the FSW welded joint is more homogeneous than the MIG welded joint. The analysis of the grain size of the characteristic zones of joints shows that in the case of joints welded by FSW the weld nugget has smaller grains than the native material. In case of the joint welded by traditional MIG method the biggest grains are in HAZ and the smallest in the native material.
Źródło:
Journal of KONES; 2012, 19, 2; 129-135
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Properties of AW 5059 aluminium alloy joints welded by mig and Friction Stir Welding (FSW)
Autorzy:
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/243771.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
friction stir welding (FSW)
mechanical properties
aluminium alloys
stress corrosion cracking
Opis:
The article presents the results of the mechanical properties of aluminium alloy AW 5059 [AlMg5.5Zn] welded by MIG and friction stir welding FSW. Friction Stir Welding (FSW) – a new technology can be successfully used for butt welding of different types of aluminium alloy sheets. Research results on stress corrosion cracking for the AW 5059 alloy welded joints are presented. Stress corrosion cracking was examined via the slow-strain-rate-testing (SSRT) according to EN ISO 7539-7. The following parameters were measured: time-to-failure, obtained max. load, strain energy (the diagram surface under the stress-elongation curve), relative elongation of the specimen, tensile stress and reduction-in-area. The fractures were analysis by scanning electron microscope of Philips XL 30 type. Tests were carried out in the air and in a 3.5% water solution of NaCl – artificial sea water. On the basis of obtained test results, it can be said that 5059 alloy joints welded by FSW are resistant to stress corrosion in sea water. Tests have shown that the 5059 alloy, welded by FSW, has superior strength properties compared to the FSW 5083 alloy, along with comparable, good resistance to stress corrosion. Original value are received results of the mechanical and corrosion properties of a new method friction stir welding used for joining AW 5059 alloy sheets.
Źródło:
Journal of KONES; 2013, 20, 3; 125-129
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of friction stir welding on impact resistance of AlZn5Mg1 alloy joints
Wpływ zgrzewania tarciowego FSW na udarność złączy spajanych stopu AlZnSMgl
Autorzy:
Dudzik, K.
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/242212.pdf
Data publikacji:
2009
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
zgrzewanie tarciowe FSW
spawanie MIG
stopy aluminium
udarność
friction stir welding (FSW)
aluminium alloys
impact resistance
welding MIG
Opis:
The paper presents the research results on impact resistance of friction s tir welded aluminum alloy A W 7020 [AlZn5MglJ. The joints welded by traditional MIG method of the same aluminium alloy were chosen as reference points. Friction Stir Welding (FSW) - a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. The parameters for friction stir welding of sheets made of AlZn5Mgl [7020] alloy were introduced in the article. Metallographic analysis of bonds showed proper structural construction of the friction stir welded 7020 aluminum alloys. The impact resistance was examined via the Charpy test according to PN-EN 10045-1. During test the hammer angle of deflection beta after hitting was noted and next the brake work "L " and impact resistance "U" were determined. The tests were carried out on typical specimens of cuboids shape (55x10x10 mm), with "V" notch. The research was conducted at the temperature of + 20°C. After impact resistance test the failure surface of specimens was analyzed by scanning with electron microscope SEM Philips XL30. The research of impact resistance showed that the values of 7020 alloy welded by FSW method were higher compared to the properties of 7020 alloy joints welded by traditional MIG method — the average impact resistance was about 18% higher in case ofFSW then in MG.
W artykule przedstawiono wyniki badań udarności złączy zgrzewanych tarciowo (FSW) stopu AW 7020 (AlZn5Mgl). Jako punkt odniesienia wybrano zlącza tego samego stopu spawane tradycyjną metodą MIG. Nową technologię zgrzewania tarciowego z przemieszaniem materiału zgrzeiny FSW (Friction Stir Welding) można z powodzeniem stosować do zgrzewania doczołowego blach z różnego rodzaju stopów aluminium. Przedstawiono parametry zgrzewania tarciowego (FSW) zastosowane do połączenia blach ze stopu AlZn5Mgl (7020). Analiza metalograficzna wykazała poprawną budowę strukturalną złączy zgrzewanych stopu aluminium 7020. Badania udarności przeprowadzono metodą Charpy'ego zgodnie z wymaganiami Polskiej Normy PN-EN 10045-1. Podczas badań odczytano kąt wychylenia młota po uderzeniu beta a następnie wyznaczono pracę łamania L oraz udarność U. Próbki do badań udarności wykonano jako standardowe, w kształcie prostopadłościanu o wymiarach 55x10x10 mm z zalecaną przez normę dokładnością š0,1 mm, w których wycięto karb w kształcie litery V. Próbę przeprowadzono w temperaturze + 20°C. Po badaniach udarności przeprowadzono analizę powierzchni przełomów próbek za pomocą mikroskopu elektronowego (SEM) Philips XL3O. Badania udarności złączy stopu 7020 wykazały wyższą wartość udarności w przypadku zastosowania zgrzewania tarciowego FSW w porównaniu do tradycyjnej metody spawalniczej MIG - średnio udarność była wyższa o ok. 18%.
Źródło:
Journal of KONES; 2009, 16, 3; 93-98
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of the notch for mechanical properties of 7020 aluminium alloy jointed by FSW
Autorzy:
Dudzik, K.
Czechowski, M.
Powiązania:
https://bibliotekanauki.pl/articles/247552.pdf
Data publikacji:
2010
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
aluminium alloys
friction stir welding (FSW)
mechanical properties
slow-strain-rate-testing
Opis:
The article presents the results of the mechanical properties of aluminum alloy AW 7020 [AlZn5Mgl] welded by friction s tir welding FSW. Friction Stir Welding (FSW) - a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. In the article the parameters for friction stir welding of sheets made of AlZn5Mgl [7020] alloy were presented. Analysis of bonds showed a proper structural construction of the FSW welded 7020 aluminum alloy. The test was examined via the slow-strain-rate-testing (SSRT) according to ENISO 7539-7. The following parameters were measured: time-to-failure - T [min], obtained max. load - F [N]; strain energy (the diagram surface under the stress-elongation curve) - E [MJ/m3]; relative elongation of the specimen - A10 [%]; max. tensile stress - R [MPa] and contraction - Z [%]. The tests were carried out on cylindrical notch-free specimens and on specimens with "U"- notch in the air. Despite the use of "U" - notch cut in the joint, the specimens cracked in the native material. On the basis of test results were high strength properties of aluminum alloy 7020joints welded by FSW. Original values are received results of the mechanical properties of new method friction stir welded AW- 7020 [AlZn5Mgl] alloy.
Źródło:
Journal of KONES; 2010, 17, 4; 131-135
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Możliwości łączenia cienkich blach ze stopów Al, Mg oraz tytanu GRADE 3 w procesie FSW
Possibility of joining thin sheets of Al, Mg alloys and Ti GRADE 3 in FSW process
Autorzy:
Myśliwiec, P.
Śliwa, R. E.
Ostrowski, R.
Powiązania:
https://bibliotekanauki.pl/articles/212133.pdf
Data publikacji:
2017
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Obróbki Plastycznej
Tematy:
zgrzewania tarciowego z przemieszaniem
stopy magnezu
stopy aluminium
AZ31B
blacha cienka
tytan GRADE 3
FSW welding
magnesium alloys
aluminum alloys
thin sheet
titanium GRADE 3
Opis:
Procesy oparte na łączeniu materiałów w stanie stałym stanowią skuteczne rozwiązanie pod względem aspektów wytrzymałościowych i trwałości wykonanego elementu. W ostatnich latach nastąpiło duże zainteresowanie środowisk naukowo-badawczych i przemysłu rozwijaniem niekonwencjonalnych metod łączenia materiałów konstrukcyjnych w przemyśle transportowym, w tym metodami zgrzewania tarciowego z przemieszaniem FSW (Friction Stir Welding). W pracy przedstawiono charakterystykę procesu FSW na podstawie złączy cienkich blach metalicznych stopów Al Mg i czystego technicznie tytanu GRADE 3 (AMS-T-9046 / AMS 4900) grubości 0,4 i 0,5 mm. Analizując omawiane właściwości połączeń oraz modyfikacje metalurgiczne strefy złączą, poprzez wpływ głównych zmiennych procesowych, co ma wpływ na jakość złączy FSW. Proces zgrzewania zrealizowano na 3 osiowej pionowej frezarce sterowanej numerycznie, wyposażonej w specjalnie przygotowany uchwyt mocujący, z wykorzystaniem narzędzi z węglika wolframu oraz ceramiki narzędziowej. Parametry geometryczne dostosowano do grubości blachy na podstawnie algorytmu wg danych literaturowych [12]. Podczas procesu realizowano pomiar sił osiowych i promieniowych, wykorzystując precyzyjny siłomierz piezoelektryczny, w celu analizy efektu uplastycznienia łączonych blach. Wytrzymałość połączeń FSW wyznaczono na podstawie statycznej próby rozciągania w temperaturze pokojowej. Na tej podstawie zdefiniowano efektywność złącza w porównaniu do materiału rodzimego. Wykazano, że metoda FSW pozwala na wykonywanie wysokiej jakości wolnych od wad zgrzein cienkich blach metalicznych, zarówno z metali nieżelaznych, jak i z czystego technicznie tytanu GRADE 3 (AMS-T-9046 / AMS 4900). Efektywność wykonanych połączeń FSW znacznie przekraczała 80% wytrzymałości na rozciąganie materiału rodzimego. Wykazano, że proces FSW może stanowić alternatywę dla procesu spawania łukowego, nitowania lub zgrzewania oporowego RSW.
Processes based on a joining of materials in the solid state, constitute an effective solution to the aspects of strength and durability of the produced element. In recent years there has been a great interest of research and industry to develop unconventional methods of joining construction materials in the transport industry, including Friction Stir Welding. This paper presents the characteristics of the FSW process based on the joints of thin sheet of Al and Mg alloys and technically pure GRADE 3 titanium (AMS-T-9046 / AMS 4900) of 0.4 and 0.5 mm in thicknesses. Analyzing the joints properties and metallurgical modifications through the influence of the main process variables, which affects the quality of the FSW joints. The welding process was carried out on a 3 axial vertical numerically controlled milling machine, equipped with a specially prepared fixing device, using tungsten carbide tools and ceramics tool. Geometric parameters were adjusted to the thickness of the sheet using the algorithm according to literature [12]. During the process, axial and radial forces were measured using a precision piezoelectric dynamometer to analyze the effect of the plasticization in the joined area. The ultimate tensile strength (UTS) of FSW joints was determined by the static tensile test at room temperature. On this basis, the efficiency of the joint was determined as compared to the parent material (PM). It has been shown that the FSW method allows for the production of high quality defect free joints both from nonferrous metals as well as from pure GRADE 3 titanium (AMS-T-9046 / AMS 4900). Efficiency of FSW connections exceeds 80% of the tensile strength of parent material. It has been shown that the FSW process can be an alternative for arc welding, riveting or RSW welding.
Źródło:
Obróbka Plastyczna Metali; 2017, 28, 4; 263-280
0867-2628
Pojawia się w:
Obróbka Plastyczna Metali
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Stress corrosion cracking of 7020 aluminium alloy jointed by different welding methods
Autorzy:
Dudzik, K.
Powiązania:
https://bibliotekanauki.pl/articles/247592.pdf
Data publikacji:
2010
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
aluminium alloys
friction stir welding (FSW)
MIG welding
stress corrosion cracking
mechanical properties
slow-strain-rate-testing
Opis:
The results of stress corrosion cracking (SCC) of aluminum alloy AW 7020 [AlZn5Mg1] welded by friction stir welding FSW and MIG were presented. Friction Stir Welding (FSW) - a new technology can be successfully used for butt welding of different types of aluminum alloy sheets. In the article the parameters for friction stir welding ofsheets made of AlZn5Mg1 [7020] alloy was presented as well as parameters for MIG. Metallographic analysis of bonds showed a proper structural construction of both, the FSW and MIG welded 7020 aluminum alloys. Stress corrosion cracking was examined via the slow-strain-rate-testing (SSRT) according to EN ISO 7539-7. The following parameters were measured: time-to-failure - T [h], obtained max. load - F [N]; strain energy (the diagram surface under the stress-elongation curve) - E [MJ/m3]; relative elongation of the specimen — a10 [%]; max. tensile stress — R [MPa] and contraction — Z [%]. The tests were carried out on cylindrical notch-free specimens in the air and 3.5% water solution NaCl. Good resistance to stress corrosion was found of friction stir welded 7020 aluminum alloys. The tested samples cracked during SSRT test in the native material in case of FSW and in the joint in case of MIG. Original value are received results of the stress corrosion resistance of new method friction stir welded AlZn5Mg1 alloy compared with traditional MIG method.
Źródło:
Journal of KONES; 2010, 17, 4; 143-147
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Koncepcja systemu wizyjnego do monitorowania procesów zgrzewania tarciowego
Concept of the vision system for monitoring of friction stir welding process
Autorzy:
Giesko, T.
Pietras, A.
Mężyk, J.
Kowieski, S.
Powiązania:
https://bibliotekanauki.pl/articles/256857.pdf
Data publikacji:
2011
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Technologii Eksploatacji - Państwowy Instytut Badawczy
Tematy:
zgrzewanie tarciowe FSW
kontrola jakości
inspekcja optyczna
analiza termograficzna
friction stir welding (FSW)
quality inspection
optical inspection
thermal analysis
Opis:
W artykule zaprezentowano koncepcję metody i systemu do monitorowania procesów zgrzewania tarciowego FSW z wykorzystaniem analizy obrazów w podczerwieni i paśmie widzialnym. Termogramy pokazujące rozkład i zmiany temperatury w obrębie zgrzeiny zawierają kompleksowe informacje o przebiegu procesu zgrzewania tarciowego oraz o strukturze zgrzeiny. Połączona analiza obrazów zgrzeiny, zarejestrowanych za pomocą kamery termowizyjnej i kamery wizyjnej umożliwi monitorowanie on-line procesu zgrzewania tarciowego oraz detekcję wad powierzchniowych i podpowierzchniowych zgrzeiny. W artykule omówiono najważniejsze zagadnienia modelowania systemu wizyjnego i algorytmu inspekcji.
The paper presents the idea of a method and system for monitoring of friction stir welding FSW with the use of analysis of infrared and vision images. Thermal images present a temperature distribution and fluctuation within a weld joint, and contain complex information about welding process and weld structure. The combined analysis of infrared and vision images of weld will enable the on-line process monitoring and detection of surface and subsurface defects. The key aspects of modeling of a vision system and inspection algorithm are described in the paper.
Źródło:
Problemy Eksploatacji; 2011, 4; 91-102
1232-9312
Pojawia się w:
Problemy Eksploatacji
Dostawca treści:
Biblioteka Nauki
Artykuł

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