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Wyświetlanie 1-15 z 812
Tytuł:
Computer modelling of the ablation casting process and prediction of the strength properties of AC-42000 castings
Autorzy:
Małysza, Marcin
Puzio, Sabina
Major-Gabryś, Katarzyna
Głowacki, Mirosław
Wilk-Kołodziejczyk, Dorota
Kamińska, Jadwiga
Powiązania:
https://bibliotekanauki.pl/articles/29520071.pdf
Data publikacji:
2022
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
casting
simulations
ablation
gravity sand casting
gravity die casting
mechanical properties
Opis:
The demand for castings with superior properties has compelled the development and optimization of manufacturing technologies. By further developing already known techniques, we are able to contribute to the introduction of new research possibilities. The article presents the methodology of conducting simulation tests of the gravity casting process into sand moulds with the use of ablation. The ablation technique consists in spraying water through evenly spaced nozzles onto a mould into which the liquid casting alloy has been poured. The conducted research focuses on an alloy from the group of Al-Si alloys. In order to compare the effects of different techniques, additional tests were carried out for gravity casting into sand and metal die moulds. At the same time, virtual experiments were conducted to develop a simulation methodology for ablation casting technology, taking into account mould degradation. Additionally, the possibility of predicting the final mechanical properties of various manufacturing technologies was tested. Destructive tests were carried out to determine the mechanical properties in the cast samples, as well as microstructure tests and secondary dendrite spacing. The results of the mechanical tests are compared with the predicted simulation properties.
Źródło:
Computer Methods in Materials Science; 2022, 22, 2; 79-88
2720-4081
2720-3948
Pojawia się w:
Computer Methods in Materials Science
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Material Ultrasonic Attenuation Influence on Conventional Ultrasonic Non-Destructive Copper Alloy Cast Testing
Autorzy:
Koňár, R.
Mičian, M.
Powiązania:
https://bibliotekanauki.pl/articles/353084.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ultrasonic testing
ultrasonic attenuation
copper alloy casting
centrifugal casting
Opis:
Internal casting defects that are detected by radiography may also be detected by ultrasonic method. Ultrasonic testing allows investigation of the cross-sectional area of a casting, it is considered to be a volumetric inspection method. The high frequency acoustic energy travels through the casting until it hits the opposite surface or an interface or defect. The interface or defect reflects portions of the energy, which are collected in a receiving unit and displayed for the analyst to view. The pattern of the energy deflection can indicate internal defect. Ultrasonic casting testing is very complicated in practice. The complications are mainly due to the coarse-grain structure of the casting that causes a high ultrasound attenuation. High attenuation then makes it impossible to test the entire volume of material. This article is focused on measurement of attenuation, the effect of probe frequency on attenuation and testing results.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 353-357
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of parameters of high-pressure die casting on occurrence of casting nonconformities in sleeves of silumin alloy EN AB 47100
Autorzy:
Pałyga, Ł.
Stachowicz, M.
Granat, K.
Powiązania:
https://bibliotekanauki.pl/articles/352331.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
high-pressure die casting
casting nonconformities
structure
silumin
microhardness
Opis:
The paper presents a research on the effect of extreme - for the technology of the considered silumin EN AB 47100 - parameters of high-pressure die casting on occurrence of casting nonconformities. Considered was influence of the way of assembling the mould cooled-down to 140-160°C, non-standard for the selected casting, and pouring temperature in the range of 705 to 720°C (higher than the recommended) of non-refined alloy. The castings were prepared with use of a high-pressure casting machine made by Kirov with mould closing force of 2500 kN. Occurrence of nonconformities was evaluated on properly prepared specimens taken from the castings manufactured with various parameters of the injection piston and various multiplication pressures. The results were subjected to quantitative and qualitative analyses of casting nonconformities and distribution of major alloying elements. It was found that proper selection of working parameters of the casting machine, in spite of disadvantageous pouring conditions, makes it possible to reduce occurrence of some casting defects, like shrinkage cavities and porosity, to improve tightness of castings even when the alloy refining process is omitted.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 1; 373-378
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badanie innowacyjnych mieszanek do wykonania form gipsowych dla odlewów artystycznych
The research of innovative mixtures for plaster moulds used for artistic castings
Autorzy:
Żółkiewicz, Z.
Młodnicki, S.
Krokosz, J.
Pabiś, R.
Ćwiklak, R.
Powiązania:
https://bibliotekanauki.pl/articles/391878.pdf
Data publikacji:
2014
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
odlew artystyczny
forma
forma ceramiczna
gips
odlew ze stopów metali nieżelaznych
artistic casting
casting mould
ceramic casting mould
plaster
non-ferrous metal casting
Opis:
Przeprowadzono badania właściwości technologicznych opracowanych w Instytucie Odlewnictwa doświadczalnych mieszanek gipsowych. Opracowano mieszanki masy ceramicznej, w których podstawowym materiałem jest gips syntetyczny. Składniki opracowanej mieszanki badano w celu określenia podstawowych właściwości technicznych i użytkowych. Wyniki badań przedstawiono na rysunkach.
Research was carried out on the technological properties of plaster mixtures developed at the Foundry Research Institute. Developed were mixtures of ceramic compounds in which the basic material was synthetic plaster. The components of the developed compound were examined in order to determine basic technical and commercial properties. The test results are presented in the figures.
Źródło:
Prace Instytutu Odlewnictwa; 2014, T. 54, nr 1, 1; 25-32
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Focus on development of quality, high pressure die casting process
Autorzy:
Peter, I.
Rosso, M.
Powiązania:
https://bibliotekanauki.pl/articles/354404.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
numerical simulations
die casting
development of casting technology
HPDC optimization
Opis:
In contemporary high-pressure die casting foundries, the mastery of each sequence in the production cycle is more and more important. In the paper, an example of virtual analysis of gearbox casting from Al alloy will be presented. It includes a large variety of parameters, as follows: choosing of appropriate foundry technology, calculation of computer simulation of casting process which takes into account the filling process of cold chamber and filling of cavity, model description of three phases in high-pressure die casting, flow of molten metal, solidification, formation of stress and deformations. Additionally, the optimization of cooling and heating systems will be compared with calculated volume defects, dimensions of castings and their deformations with experimentally obtained values.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 125-128
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Physical Modelling of the Production of an Alloy Vapour Source for the Synthesis of Dielectric Material
Autorzy:
Nadolski, M.
Stradomski, G.
Zdunek, K.
Okrasa, S.
Powiązania:
https://bibliotekanauki.pl/articles/355587.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminum-silicon alloy
magnetron sputtering processes
gravity casting
die casting
Opis:
The paper reports the results of a physical modelling study of the production of a hypereutectic aluminium alloy to be used formaking an alloy vapour source for operation in the magnetron. Within the study, targets from a hypereutectic aluminium-silicon alloy were made in laboratory conditions. Thus obtained material was subjected to heat treatment, porosity analysis, and the assessment of the microstructure and fitness for being used in the magnetron. The process of melting the hypereutectic Al-Si alloy was carried out at the Department of Foundry of the Czestochowa University of Technology. The investigation into the production of the alloy vapour source for the synthesis of the dielectric material from the hypereutectic aluminium alloy has confirmed.
Źródło:
Archives of Metallurgy and Materials; 2020, 65, 1; 201-206
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Casting Technology Experiment and Computer Modeling of Ornaments from Bronze Age
Autorzy:
Garbacz-Klempka, A.
Suchy, J. S.
Kwak, Z.
Długosz, P.
Stolarczyk, T.
Powiązania:
https://bibliotekanauki.pl/articles/353122.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
archeometallurgy
copper alloys
investment casting technology
lost-wax casting
modeling
Opis:
The casting workshop was discovered with numerous artifacts, confirming the existence of the manufacturing process of metal ornaments using ceramic molds and investment casting technology in Lower Silesia (Poland) in 7-6 BC. The research has yielded significant technological information about the bronze casting field, especially the alloys that were used and the artifacts that were made from them. Based on the analyses, the model alloys were experimentally reconstructed. Taking advantage of the computer-modeling method, a geometric visualization of the bronze bracelets was performed; subsequently, we simulated pouring liquid metal in the ceramic molds and observed the alloy solidification. These steps made it possible to better understand the casting processes from the perspective of the mold technology as well as the melting and casting of alloys.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 3; 1329-1337
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Misy ceramiczne układu zalewowego form odlewniczych
Ceramic sleeves for pouring systems
Autorzy:
Pawełek, A.
Wala, T.
Powiązania:
https://bibliotekanauki.pl/articles/392478.pdf
Data publikacji:
2009
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Ceramiki i Materiałów Budowlanych
Tematy:
forma odlewnicza
odlew precyzyjny
misa ceramiczna
układ zalewowy
casting form
precise casting
ceramic casting bowl
pouring system
Opis:
Wymagania techniczne przy otrzymywaniu odlewów precyzyjnych, zmuszają producentów ceramiki do poszukiwań nowych asortymentów wyrobów, spełniających zaostrzone wymagania pod względem czystości chemicznej. Jednym z takich elementów są misy ceramiczne układów zalewowych form odlewniczych. Przedstawiono wymagania stawiane tym wyrobom oraz podstawowe własności otrzymywanych – zgodnie z opracowaną w Oddziale Materiałów Ogniotrwałych w Gliwicach technologią – mis ceramicznych. Omówiono testy, jakim poddane są wyroby u użytkownika oraz szczegółowo zbadano mikrostrukturę wyrobów przed, jak i po pracy w kontakcie z ciekłymi stopami.
Due to particular technical requirements of precise casting process the producers of ceramics are forced to search for new products which are characterized by high chemical purity. One of such elements are pouring sleeves applied in casting systems. In this paper most important requirements and basic properties of products developed in OMO are presented. Furthermore the results of trial tests as well as microstructural investigations of developed pouring sleeves were discussed.
Źródło:
Prace Instytutu Szkła, Ceramiki, Materiałów Ogniotrwałych i Budowlanych; 2009, R. 2, nr 3, 3; 89-100
1899-3230
Pojawia się w:
Prace Instytutu Szkła, Ceramiki, Materiałów Ogniotrwałych i Budowlanych
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Physical and Numerical Modeling of Duplex Cast Steel Thin-Walled Castings
Autorzy:
Stradomski, G.
Nadolski, M.
Zyska, A.
Kania, B.
Rydz, D.
Powiązania:
https://bibliotekanauki.pl/articles/351674.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
duplex cast steel
centrifugal casting
gravity casting
thin-walled castings
Opis:
The paper, which is a summary and supplement of previous works and research, presents the results of numerical and physical modeling of the GX2CrNiMoCuN25-6-3 duplex cast steel thin-walled castings production. To obtain thin-walled castings with wall in the thinnest place even below 1 mm was used the centrifugal casting technology and gravity casting. The analyzed technology (centrifugal casting) enables making elements with high surface quality with reduced consumption of batch materials and, as a result, reducing the costs of making a unitary casting. The idea behind the production of cast steel with the use of centrifugal technology was to find a remedy for the problems associated with unsatisfactory castability of the tested alloy. The technological evaluation of the cast construction was carried out using the Nova Flow & Solid CV 4.3r8 software. Numerical simulations of crystallization and cooling were carried out for a casting without a gating system and sinkhead located in a mold in accordance with the pouring position. It was assumed that the analyzed cast will be made in the sand form with dimensions 250×250×120 mm.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 4; 1449-1456
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Comparison of Quality of Investment Castings Produced Based on the Rapid Prototyping Techniques with Products of Powder Sintering
Autorzy:
Karwiński, A.
Haratym, A.
Soroczyński, A.
Kowalski, P.
Powiązania:
https://bibliotekanauki.pl/articles/382602.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
investment casting
powder sintering
casting quality
odlewnia
spiekanie proszku
jakość odlewu
Opis:
The proposed research work will be related to the comparison of the dimensional accuracy and surface roughness of elements produced by two different methods. Castings are made using modern rapid prototyping techniques and investment casting. For selected parts there will be presented an assessment in terms of manufacturability, design manufacturing costs, operating parameters and energy consumption of production. The analysis of used methods allow for the evaluation of their suitability as alternative manufacturing techniques.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3 spec.; 31-34
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Calcined Colemanite Addition on the Rheological Behaviour of Porcelain Suspension
Autorzy:
Özdemir, Y.
Akpınar, S.
Abbak, S.
Evcin, A.
Powiązania:
https://bibliotekanauki.pl/articles/1031614.pdf
Data publikacji:
2017-09
Wydawca:
Polska Akademia Nauk. Instytut Fizyki PAN
Tematy:
rheology
colemanite
slip casting
Opis:
A standard composition for hard porcelain production was prepared by mixing 50 wt% kaolin, 25 wt% potassium feldspar and 25 wt% quartz. Calcined colemanite powders were added to the porcelain formulation by replacing the potassium feldspar up to 5 wt% to explore its effect on the rheological behaviour of porcelain slip casting. A rheological study has been carried out in order to optimize the processing of the slip casting by using a rotational stress-controlled rheometer. The measurements were performed at constant temperature (25°C) using a parallel plate configuration. Sweep measurements were then conducted in the shear rates ranging from about 0.1-1000 s¯¹. The stability of the suspensions with ammonium polyacrylate (Darvan 821A) was determined in order to select the suitable dispersant amount. In order to achieve casting of acceptable characteristics on a plaster of Paris mould, the slurry should have the appropriate thixotropic or shear-thinning behaviours. Therefore, the same favourable thixotropic behaviour of slurries of different amount of calcined colemanite powders, the solid contents of the slurries have been optimised.
Źródło:
Acta Physica Polonica A; 2017, 132, 3; 825-829
0587-4246
1898-794X
Pojawia się w:
Acta Physica Polonica A
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of the Cause and Consequences of Defects in Cast Metal-Ceramic Composite Foams
Autorzy:
Popielarski, P.
Sika, R.
Czarnecka-Komorowska, D.
Szymański, P.
Rogalewicz, M.
Gawdzińska, K.
Powiązania:
https://bibliotekanauki.pl/articles/2079776.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foams
composites
casting
defects
Opis:
In this research, the quality of manufactured cast metal-ceramic foams (manufactured using blowing gas) was tested. The causes responsible for defect formation in the composite foams and their consequences were analyzed using the FMEA (Failure Mode and Effects Analysis) method, which is a useful tool for minimizing losses caused by low product quality. This method involves analytically determining correlations between the cause and consequences of potential product defects, and it takes into account the criticality factor (risk). The FMEA analysis showed that pore breaks were the most "critical defect" (with the highest number of effects on the product, the Risk Priority Number, affecting the quality of the composite foam). The second most critical defect was discontinuities in the foam frame structure. Destruction or damage to the foam structure (although very rare) deprived the composite foam of its primary function, which is to reinforce the product. The third most critical defect was non-uniform foam pore size.
Źródło:
Archives of Foundry Engineering; 2021, 21, 1; 81-88
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Industrial Application of Deep Neural Network for Aluminum Casting Defect Detection in Case of Unbalanced Dataset
Autorzy:
Awtoniuk, Michał
Majerek, Dariusz
Myziak, Artur
Gajda, Cyprian
Powiązania:
https://bibliotekanauki.pl/articles/2204946.pdf
Data publikacji:
2022
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
machine learning
deep neural network
classification
casting defect
casting defect detection
Opis:
We have developed a deep neural network for casting defect detection. The approach is original because it assumes the use of data related to the casting manufacturing process, i.e. measurement signals from the casting machine, rather than data describing the finished casting, e.g. images. The defects are related to the production of car engine heads made of silumin. In the current research we focused on the detection of defects related to the leakage of the casting. The data came from production plant in Poland. The dataset was unbalanced. It included nearly 38,500 observations, of which only 4% described a leak event. The work resulted in a deep network consisting of 22 layers. We assessed the classification accuracy using a ROC curve, an AUC index and a confusion matrix. The AUC value was 0.97 and 0.949 for the learning and testing dataset, respectively. The model allowed for an ex-post analysis of the casting process. The analysis was based on Shapley values. This makes it possible not only to detect the occurrence of a defect but also to give potential reasons for the appearance of a casting leak.
Źródło:
Advances in Science and Technology. Research Journal; 2022, 16, 5; 120--128
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Segregation of Elements in Continuous Cast Carbon Steel Billets Designated for Long Products
Autorzy:
Hutny, A. M.
Warzecha, M.
Derda, W.
Wieczorek, P.
Powiązania:
https://bibliotekanauki.pl/articles/354222.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
continuous casting
billet
segregation
Opis:
This article presents research results concerning designation of the scope of segregation of elements by analysing the ingot, designated for hot rolling of long products. The research tests were performed under industrial conditions, during continuous casting production cycle of high carbon steels. From cc ingots with square cross-section of 160 mm samples having the length of 400 mm were collected, out of which two samples were cut up, the so-called templates with the thickness of 20 mm. Segregation of elements was determined based on the quantitative analysis of results performed by using spark spectrometry pursuant to PN-H-04045. Changes in concentrations of elements were analysed along the line, which join the opposite sides of the sample in their half length and pass through the geometric centre of the square cross-section. In the further course of the research study, there was also determined the segregation along perpendicular line up to the surface connecting the core of the cross-section with lateral plane. Designations of element contents were performed at points distanced from each other by approx. 10 mm and situated on the lines. There was found segregation of carbon, sulphur and phosphorus.
Źródło:
Archives of Metallurgy and Materials; 2016, 61, 4; 2037-2042
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A New Flexible and Economic Technology for the Low Pressure Sand Casting of Steel Alloys
Autorzy:
Krumm, Steven
Scheidhauer, Nico
Wolf, Gotthard
Dommaschk, Claudia
Powiązania:
https://bibliotekanauki.pl/articles/2056022.pdf
Data publikacji:
2021
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
low pressure counter gravity casting
steel
thin wall casting
casting pipe
odlewanie przeciwgrawitacyjne niskociśnieniowe
stal
odlewanie cienkościenne
odlewanie rur
Opis:
Low pressure casting is a very well established process for the casting of aluminium alloys. In the field of ferrous materials, however, the process has so far only found a few applications. The crucial reasons for this are the low flexibility and poor economic efficiency of the existing technologies. Since 2016, a new technology has been developed at the Foundry Institute of the TU Bergakademie Freiberg, in which an induction crucible furnace can be used as a melting unit and, in combination with a cover including a casting pipe, as a casting unit. The new technology stands out from existing low-pressure casting technologies for ferrous materials, particularly in terms of its flexibility and cost-effectiveness. The main focus of the activities was the development of a casting pipe as well as the verification of its lifetime, the elaboration and verification of process parameters and sequences as well as the upscaling of the technology for an industrial application. In all considerations, the focus was on both the technical feasibility and the economic efficiency of the process. The result is extensive expertise that can be used in the future to offer a finished product for industrial applications as a plug-and-play solution together with an induction furnace construction company.
Źródło:
Journal of Casting & Materials Engineering; 2021, 5, 3; 45--52
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 812

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