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Tytuł:
Influence of strain rate and temperature on the mechanical behaviour of additively manufactured AlSi10Mg alloy – experiment and the phenomenological constitutive modelling
Autorzy:
Stanczak, Magda
Rusinek, Alexis
Broniszewska, Paula
Fras, Teresa
Pawłowski, Piotr
Powiązania:
https://bibliotekanauki.pl/articles/2173665.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AlSi10Mg aluminum alloy
additive manufacturing
DMLS method
direct metal laser sintering
compression
SHPB experiment
constitutive model
stop aluminium AlSi10Mg
produkcja dodatkowa
metoda DMLS
bezpośrednie spiekanie laserowe metali
kompresja
eksperyment SHPB
model konstytutywny
Opis:
The paper is related to the material behaviour of additively manufactured samples obtained by the direct metal laser sintering (DMLS) method from the AlSi10Mg powder. The specimens are subjected to a quasi-static and dynamic compressive loading in a wide range of strain rates and temperatures to investigate the influence of the manufacturing process conditions on the material mechanical properties. For completeness, an analysis of their deformed microstructure is also performed. The obtained results prove the complexity of the material behaviour; therefore, a phenomenological model based on the modified Johnson–Cook approach is proposed. The developed model describes the material behaviour with much better accuracy than the classical constitutive function. The resulted experimental testing and its modelling present the potential of the discussed material and the manufacturing technology.
Źródło:
Bulletin of the Polish Academy of Sciences. Technical Sciences; 2022, 70, 4; art. no. e141983
0239-7528
Pojawia się w:
Bulletin of the Polish Academy of Sciences. Technical Sciences
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study on Chip Breakability Index During Longitudinal Turning of Cast and DMLS Additively Manufactured AlSi10Mg Aluminum Alloy
Autorzy:
Struzikiewicz, Grzegorz
Słodki, Bogdan
Zębala, Wojciech
Franczyk, Emilia
Powiązania:
https://bibliotekanauki.pl/articles/2022248.pdf
Data publikacji:
2022
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
machining
turning
AlSi10Mg aluminum alloy
additive manufacturing
DMLS
chip breakability
Opis:
The article presents selected issues related to the process of turning samples made of the AlSi10Mg alloy with the use of various manufacturing technologies, i.e. casting and DMLS (Direct Metal Laser Sintering). Machining processes of cylindrical surfaces of samples made with these two methods were subjected to a comparative analysis. The main idea behind the research was to develop guidelines for turning parts obtained using laser powder sintering. Study on the influence of cutting parameters on the value of breakability index Cin. as well as the type, shape and form of chips produced during longitudinal turning is presented. The chips were also measured and the results of the microscopic analysis of the chips form are described. Results showed that the values of Cin index for turning of the cast AlSi10MG alloy depend mainly on the value of feed f. According to adopted chip classification for the feed value of f > 0.1 mm/rev the chips had a favorable, short form. In the case of turning the sample obtained by the DMLS method, the values of the chip breakability index Cin are not significantly dependent on the adopted ranges of cutting parameters. The Taguchi method was used to develop the conclusions obtained on the basis of the research results.
Źródło:
Advances in Science and Technology. Research Journal; 2022, 16, 1; 28-35
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Titanium Addition on the Pro-Eutectic and Eutectic Phases of AlSi9 Cast Alloy
Autorzy:
Ait El Haj, Badiâ
Bouayad, Aboubakr
Alami, Mohammed
Powiązania:
https://bibliotekanauki.pl/articles/353725.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AlSi9 cast alloy
grain refinement
thermal analysis
eutectic phase
Secondary Dendrite Arm Spacing
SDAS
Opis:
In this study, the effects of grain size refiner addition and various pre-heating mold temperatures on AlSi9 cast alloy microstructure and solidification have been evaluated. For different process conditions, thermal analysis was performed for all samples and cooling curves were established. Important parameters in liquidus and eutectic Si-phase regions have been calculated usingthe first derivative cooling curves. Secondary Dendrite Arm Spacing (SDAS) variation was also determined. Experimental results question the effectiveness of cooling curve parameters in providing the microstructure data as a function of refinement. The present work shows that the effect of grain refiner addition on the value of SDAS was higher when the solidification time was lower. It indicated that the solidification parameters such as nucleation temperatures of α-Al phase, undercooling temperature and total solidification time were affected by grain refinement. It has been found that the addition of grain refiner affect the eutectic phase formation time. However, it has no effect on the eutectic phase morphology.
Źródło:
Archives of Metallurgy and Materials; 2020, 65, 1; 385-391
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Zirconium on the Solidification Path and Structural Properties of Commercial AlSi10MgCu Alloys
Autorzy:
Hajduch, P.
Djurdjevic, M. B.
Bolibruchová, D.
Simicevic, Z.
Powiązania:
https://bibliotekanauki.pl/articles/351378.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
zirconium
AlSi10MgCu alloy
grain size
SDAS
porosity
Opis:
Comprehensive understanding of the melt quality is of vital importance for foundry man. The effect of each particular element need to be properly analysed. Therefore, the aim of this paper was to analyse the impact of various content of zirconium on the solidification path and structural characteristics (SDAS, grain size, porosity) of as cast commercial AlSi10MgCu alloys. It has been found that addition of zirconium up to 0.24 wt.% reduce significantly the grains size (from 3.5 mm to 1.2 mm), SDAS (from 57.3 μm to 50.4 μm) and porosity (from 19% to 5%), leading to production of sound cast parts.
Źródło:
Archives of Metallurgy and Materials; 2020, 65, 2; 549-554
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Impact of Zirconium on the Structural and Mechanical Properties of Commercial AlSi10MgCu Alloys
Autorzy:
Hajduch, P.
Djurdjevic, M. B.
Bolibruchová, D.
Simicevic, Z.
Powiązania:
https://bibliotekanauki.pl/articles/356527.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
zirconium
AlSi10MgCu alloy
hardness
solid solution treatment
Opis:
The impact of small addition of zirconium in hypoeutectic commercial AlSi10MgCu alloys on their mechanical properties (hardness) in as cast and thermally treated conditions was investigated. Small addition of zirconium does not change significantly the as cast and heat-treated microstructure of investigated alloys except to reduce the SDAS and grain size of primary α-aluminium phases. Addition of zirconium up to 0.14 wt. percentage increases the hardness of investigated alloys in as cast conditions. The increase in the hardness of samples after various solid solution times can correlate very well with the formation of small needle like coherent Al3Zr particles.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 3; 1107-1110
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Investigations of the Influence of the Zone of Chills on the Casting Made of AlSi7Mg Alloy with Various Wall Thicknesses
Autorzy:
Piękoś, M.
Zych, J.
Powiązania:
https://bibliotekanauki.pl/articles/379681.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
mechanical properties
thermal characteristics
cooling rate
AlSi7Mg alloy
chill
właściwości mechaniczne
charakterystyka termiczna
tempo schładzania
stop AlSi7Mg
Opis:
The influence of the chill on the AlSi7Mg alloy properties after the heat treatment T6, was realised in the system of the horizontally cast plate of dimensions 160x240 mm and thickness of 10 and 15 m. The cooling course in individual casting zones was recorded, which allowed to determine the solidification rate. Castings were subjected to the heat treatment T6 process. Several properties of the alloy such as: hardness BHN, density, tensile strength UTS, elongation %E were determined. The microstructure images were presented and the structural SDAS parameter determined. The performed investigations as well as the analysis of the results allowed to determine the influence zone of the chill. The research shows that there is a certain dependence between the thickness of the casting wall and the influence zone of the chill, being not less than 2g, where g is the casting wall thickness. The next aim of successive investigations will be finding the confirmation that there is the dependence between the casting wall thickness and the influence zone of the chill for other thicknesses of walls. We would like to prove that this principle is of a universal character.
Źródło:
Archives of Foundry Engineering; 2019, 1; 127-132
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Residual Stresses of AlSi10Mg Fabricated by Selective Laser Melting (SLM)
Autorzy:
Karolus, M.
Maszybrocka, J.
Stwora, A.
Skrabalak, G.
Powiązania:
https://bibliotekanauki.pl/articles/351959.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AlSi10Mg alloy
Selective Laser Melting
SLM
XRD
residual stress–sin2ψ method
texture
Opis:
The aim of the paper is the residual stress analysis of AlSi10Mg material fabricated by selective laser melting (SLM). The SLM technique allows to product of complex geometries based on three-dimensional model, in which stiffness and porosity can be precisely designed for specific uses. As the studied material, there were chosen solid samples built in two different directions: parallel (P-L) and perpendicular (P-R) to the tested surface and cellular lattice built in perpendicular direction, as well. In the paper, for the complex characterization of obtained materials, the phase analysis, residual stress and texture studies were performed. The classical non-destructive sin2ψ method was used to measure the residual stress measurements. The final products, both solid sample and cellular lattice, have a homogeneous phase composition and consist of solid solution Al(Si) (Fm-3m) type, Si (Fd-3m) and Mg2 Si (Pnma). The obtained values of the crystallite size are in a range of 1000 Å for Al(Si), 130-180 Å for Si phase. For Mg2 Si phase, the crystallite sizes depend on sintering process, they are 800 Å for solid samples and 107 Å for cellular lattice. The residual stress results have the compressive character and they are in a range from –5 to –15 MPa.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 3; 1011-1016
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of AlSi7Mg0.6 Alloy by Selective Laser Melting: Mechanical Properties, Microstructure, Heat Treatment
Autorzy:
Mauduit, Arnold
Gransac, Hervé
Auguste, Pierre
Pillot, Sébastien
Powiązania:
https://bibliotekanauki.pl/articles/106967.pdf
Data publikacji:
2019
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
AlSi7Mg0.6 (A357) alloy
selective laser melting
heat treatment (T6, soft annealing, artificial aging)
Opis:
This study presents a panorama of the AlSi7Mg0.6 (A357) aluminum alloy in additive manufacturing by selective laser melting. The document is mainly interested in the metallurgical tempers obtained after manufacture and after heat treatment; it quickly cover the process. The results concerning the material integrity (porosity), mechanical properties, microstructures, residual stresses, etc., are presented in order to best define the technological capacities of these metallurgical tempers: as-built, soft annealed, T6, and artificial aging. Some information on the mechanisms and kinetics of precipitation is also presented using the Johnson–Mehl–Avrami–Kolmogorov model. Finally, the conclusion proposes an inventory (advantages/disadvantages) of the metallurgical tempers obtained to better understand the industrial applications.
Źródło:
Journal of Casting & Materials Engineering; 2019, 3, 1; 1-13
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Manganese and Iron Content on Morphology of Iron Intermetallic Phases in AlSi7Mg0.3 Alloy
Autorzy:
Podprocká, R.
Bolibruchová, D.
Powiązania:
https://bibliotekanauki.pl/articles/382655.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AlSi7Mg0,3 alloy
needle Al5FeSi phase
manganese
phase morphology
stop AlSi7Mg0,3
mangan
morfologia fazy
Opis:
Iron is presented as an impurity in Al-Si alloys and occurs in the form of the β-Al5FeSi phase formations. The presence of iron and other elements in the alloy causes the formation of large intermetallic phases. Due to the high brittleness of this phase, it reduces the mechanical properties and increases the porosity. Manganese is used to inhibit the formation of this detrimental phase. It changes the morphology of the phase to polyhedral crystals, skeletal formations, or Chinese script. The present article deals with the influence of various amounts of manganese (0.1; 0.2; 0.4; 0.6 wt. %) on the formation of iron-based intermetallic phases in the AlSi7Mg0.3 alloy with different levels of iron content (0.4; 0.8, 1.2 wt. %). The increase of iron content in each alloy caused the creation of more intermetallic compounds and this effect has been more significant with higher concentrations of manganese. In alloys where the amount of 1.2 wt. % iron is present, the shape of eutectic silicon grain changes from angular to short needle type.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 95-99
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluating the Attenuation in Ultrasonic Testing of Castings
Autorzy:
Boháčik, M.
Mičian, M.
Sládek, A.
Powiązania:
https://bibliotekanauki.pl/articles/383170.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
AlSi alloy
cast iron
technological casting parameters
ultrasound attenuation
stop AlSi
żeliwo
parametry technologiczne
tłumienie fal ultradźwiękowych
Opis:
This paper considers the assessment of attenuation in aluminium alloys castings and in cast iron prepared by gravity casting method and by casting under pressure. The issue of ultrasound attenuation is important in setting the conditions of non-destructive (NDT) testing, especially in casted materials. The characteristics of the ultrasonic technique and ultrasonic attenuation and the calculation of the attenuation and the velocity of ultrasound are presented in the theoretical part of this paper. For experimental measurements, cylindrical castings from AlSi alloy (a hypoeutectic alloy with a silicon content of about 7% - AlSi7 and a eutectic alloy with a silicon content of about 12% - AlSi12) and from grey and ductile cast iron were made. The ultrasonic records of the casting control, the calculation of ultrasound attenuation for individual samples are listed and described in the experimental part. The evaluation of measurements and comparison of calculated ultrasound attenuation is at the end of this article.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 151-156
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Grain-Size Prediction Model in Aluminum Castings Manufactured by Low-Pressure Technology
Autorzy:
Fernández-Calvo, A. I.
Lizarralde, I.
Sal, E.
Rodríguez, P.
de Zabalegui, E. O.
Cia, I.
Rios, A.
Powiązania:
https://bibliotekanauki.pl/articles/106923.pdf
Data publikacji:
2018
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
grain refinement
AlSi7Mg alloy
thermal modulus
cooling rate
solidification evolution
Opis:
The grain refinement in a real casting manufactured by Low Pressure Die Casting (LPDC) such as wheels and steering knuckles depends on the grain-refinement potential of the metal and the geometry of the part/process parameters. For this study, the effect of the cooling rate on the AlSi7Mg alloy with different metal qualities in terms of grain refinement was tested. The grain size has been metallographically evaluated in cylindrical test pieces and in the real wheels and steering knuckles manufactured at the Mapsa and Fagor Ederlan foundries. The Thermolan®-Al system has been used to evaluate the nucleation potential in terms of grain size on a standard cup. The grain size has been modeled taking into account the effect of the cooling rate measured in the center of the cylindrical test parts and the different grain-size potential. Different grades of refinement have been tested. The grain size measured in a real casting (wheel and steering knuckle) was used to calibrate the model for a real part in LPDC for different grain-size potential.
Źródło:
Journal of Casting & Materials Engineering; 2018, 2, 4; 71-77
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Casting Wall Thickness on Crystallisation Under Pressure
Autorzy:
Pastirčák, R.
Ščury, J.
Brůna, M.
Bolibruchová, D.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/353947.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
squeeze casting
AlSi7Mg0.3 alloy
AlSi12 alloy
pressure
wall thickness
Opis:
The paper deals with squeeze casting technology. For this research a direct squeeze casting method has been chosen. The influence of process parameters variation (casting temperature, mold temperature, pressure) on mechanical properties and structure will be observed. The thicknesses of the individual walls were selected based on the use of preferred numbers and series of preferred numbers (STN ISO 17) with the sequence of 3.15, 4.00, 5.00, 6.00 and 8.00 mm. The width of each wall was 22 mm with a length of 100 mm. As an experimental material was chosen the AlSi12 and AlSi7Mg0.3 alloys. The mechanical properties (UTS, E) for individual casting parameters and their individual areas of different thicknesses were evaluated. In the structure the influence of pressure on the change of the eutectic morphology, the change of the volume of eutectic and the primary alpha phase, the effect of the pressure on the more fine-grain and the regularization of the structure were evaluated.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 4; 1889-1893
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Mechanical properties and microstructure of AlSi10Mg alloy obtained by casting and SLM technique
Autorzy:
Zyguła, Krystian
Nosek, Bartłomiej
Pasiowiec, Hubert
Szysiak, Norbert
Powiązania:
https://bibliotekanauki.pl/articles/1177412.pdf
Data publikacji:
2018
Wydawca:
Przedsiębiorstwo Wydawnictw Naukowych Darwin / Scientific Publishing House DARWIN
Tematy:
AlSi10Mg
SLM - selective laser melting
aluminium alloy
heat treatment
mechanical properties
microstructure
Opis:
Selective laser melting (SLM) techniques are gaining popularity recently. Due to increasing requirements of the manufacturing industry regarding cost production reduction, methods based on additive manufacturing (AM) are more and more attractive. SLM method allows fabricating parts with minimum post-processing machining requirements. Considering the above, this technique is applied mainly in aviation, automotive industry and medicine. Manufacturing parts by SLM method demands strictly defined parameters in particular when using aluminium alloys, due to high risk of porosity. The aim of research was to evaluate the possibility of replacing traditional casting of small-lot details by novel SLM method in specified manufacturing conditions. This study contains comparison of chosen physical and mechanical properties of AlSi10Mg alloy obtained by SLM method and by casting. As-received as well as heat treated (T6 heat treatment) materials were examined. Both types of the billets were subjected to hardness, tensile and Charpy impact tests, before and after T6 heat treatment. For SLM material relative density was also specified. Microstructure of cast and SLM samples was analyzed using light microscopy. The results of the research lead to conclusion, that the key aspect is the appropriate selection of parameters of manufacturing of the parts by SLM method.
Źródło:
World Scientific News; 2018, 104; 456-466
2392-2192
Pojawia się w:
World Scientific News
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Iron Intermetallic Phases in the Alloy Based on Al-Si-Mg by Applying Manganese
Autorzy:
Podprocka, R.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380327.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
intermetallic phases
alloy AlSi7Mg
needle Al5FeSi phase
applying manganese
manganese
fazy międzymetaliczne
stop AlSi7Mg
zastosowanie manganu
mangan
Opis:
Manganese is an effective element used for the modification of needle intermetallic phases in Al-Si alloy. These particles seriously degrade mechanical characteristics of the alloy and promote the formation of porosity. By adding manganese the particles are being excluded in more compact shape of “Chinese script” or skeletal form, which are less initiative to cracks as Al5FeSi phase. In the present article, AlSi7Mg0.3 aluminium foundry alloy with several manganese content were studied. The alloy was controlled pollution for achieve higher iron content (about 0.7 wt. % Fe). The manganese were added in amount of 0.2 wt. %, 0.6 wt. %, 1.0 wt. % and 1.4 wt. %. The influence of the alloying element on the process of crystallization of intermetallic phases were compared to microstructural observations. The results indicate that increasing manganese content (> 0.2 wt. % Mn) lead to increase the temperature of solidification iron rich phase (TAl5FeSi) and reduction this particles. The temperature of nucleation Al-Si eutectic increase with higher manganese content also. At adding 1.4 wt. % Mn grain refinement and skeleton particles were observed.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 217-221
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Self-Hardening AlZn10Si8Mg Aluminium Alloy as an Alternative Replacement for AlSi7Mg0.3 Aluminium Alloy
Autorzy:
Vicent, M.
Fabian, P.
Tillova, E.
Powiązania:
https://bibliotekanauki.pl/articles/381802.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
secondary AlSi7Mg0.3 alloy
alloy AlZn10Si8Mg
heat treatment
self-hardening
stop wtórny
stop AlZnSiMg
obróbka cieplna
samoutwardzanie
Opis:
This article deals with the fatigue properties of newly used AlZn10Si8Mg aluminium alloy where the main aim was to determine the fatigue strength and compare it with the fatigue strength of AlSi7Mg0.3 secondary aluminium alloys which is used in the automotive industry for cyclically loaded components. AlZn10Si8Mg aluminium alloy, also called UNIFONT 90, is self-hardening (without heat treatments), which contributes to economic efficiency. This is one of the main reasons why is compared, and may be an alternative replacement for AlSi7Mg0.3 alloy which is heat treated to achieve required mechanical properties. The experiment results show that the fatigue properties of AlZn10Si8Mg alloy are comparable, if not better, than AlSi7Mg0.3 alloy. Fatigue properties of AlZn10Si8Mg alloy are achieved after seven days of natural ageing, immediately after casting and achieving value of fatigue strength is caused by structural components formed during solidification of the melt.
Źródło:
Archives of Foundry Engineering; 2017, 17, 3; 139-142
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
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