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Tytuł:
Identification and Analysis of Intermetallic Phases in Age-Hardened Recycled AlSi9Cu3 Cast Alloy
Identyfikacja i analiza faz międzymetalicznych w utwardzanych przez starzenie stopach odlewniczych AlSi9Cu3 z recyklingu
Autorzy:
Hurtalová, L.
Tillová, E.
Chalupová, M.
Powiązania:
https://bibliotekanauki.pl/articles/139970.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu
cast alloy
age hardening
Fe-rich intermetallic phase
Cu-rich intermetallic phase
mechanical properties
stop odlewniczy
utwardzanie przez starzenie
faza międzymetaliczna wzbogacana żelazem
faza międzymetaliczna wzbogacana miedzią
właściwości mechaniczne
Opis:
Purpose: The influence of age-hardening solution treatment at temperature 515 degrees centigrade with holding time 4 hours, water quenching at 40 degrees centigrade and artificial aging by different temperature 130, 150, 170 and 210 degrees centigrade with different holding time 2, 4, 8, 16 and 32 hours on changes in morphology of Fe-rich Al15(FeMn)3Si2 and Cu-rich (Al2Cu, Al-Al2Cu-Si) intermetallic phases in recycled AlSi9Cu3 cast alloy. Material/Methods: Recycled (secondary) AlSi9Cu3 cast alloy is used especially in automotive industry (dynamic exposed cast, engine parts, cylinder heads, pistons and so on). Microstructure was observed using a combination of different analytical techniques (scanning electron microscopy upon standard and deep etching and energy dispersive X-ray analysis – EDX) which have been used for the identification of the various phases. Quantitative study of changes in morphology of phases was carried out using Image Analyzer software NIS-Elements. The mechanical properties (Brinell hardness and tensile strength) were measured in line with STN EN ISO. Results/Conclusion: Age-hardening led to changes in microstructure include the spheroidization of eutectic silicon, gradual disintegration, shortening and thinning of Fe-rich intermetallic phases and Al-Al2Cu-Si phases were fragmented, dissolved and redistributed within alpha-matrix. These changes led to increase in the hardness and tensile strength in the alloy.
Cel: Badanie wpływu utwardzania przez starzenie przesycanie w temperaturze 515 stopni Celsjusza z czasem przetrzymywania 4 godz., hartowanie wodne w 40 stopniach Celsjusza, starzenie przyspieszone w różnych temperaturach: 130, 150, 170 i 210 stopni Celsjusza, przy czasach przetrzymywania: 2, 4, 8, 16 i 32 godziny na zmiany w morfologii stopów odlewniczych AlSi9Cu3 z recyklingu wzbogaconych żelazem (Al15(FeMn)3Si2) lub miedzią (Al2Cu, Al-Al2Cu-Si). Materiał i metody: Pochodzący z recyklingu (wtórny) stop odlewniczy aluminium AlSi9Cu3 jest powszechnie używany, zwłaszcza w przemyśle motoryzacyjnym (dynamiczne, odkryte odlewy, części silnika, głowice cylindrów, tłoki itp.). Mikrostrukturę odlewów badano stosując kombinację różnych technik analitycznych (elektronowa mikroskopia skaningowa w połączeniu z analizą rentgenowską z dyspersją energii (EDX), standardową i z głebokim wytrawianiem), co pozwoliło identyfikować różne fazy międzymetaliczne. Ocena ilościowa zmian w morfologii tych faz została przeprowadzona przy wykorzystaniu oprogramowania analizatora obrazów (Image Analyzer NIS-Elements). Właściwości mechaniczne (twardość w skali Brinella i wytrzymałość na rozciaganie) były mierzone zgodnie z normą STN EN ISO. Wyniki i wnioski: Utwardzanie przez starzenie prowadzi do zmian w mikrostrukturze, które polegają na sferoidyzacji krzemu eutektycznego, stopniowej dezintegracji, skracaniu i ścienianiu faz międzymetalicznych wzbogaconych żelazem. Fazy Al-Al2Cu-Si podlegały fragmentacji, zostały rozpuszczone i redystrybuowane w osnowie stopu. Zmiany te prowadzą do wzrostu twardości stopu i jego wytrzymałości na rozciąganie.
Źródło:
Archive of Mechanical Engineering; 2012, LIX, 4; 385-396
0004-0738
Pojawia się w:
Archive of Mechanical Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
HRTEM observation of the precipitates in Cu and Ag added Al-Mg-Si alloys
Obserwacja wydzieleń w stopach Al-Mg-Si z dodatkiem Cu i Ag techniką wysokorozdzielczej transmisyjnej mikroskopii elektronowej
Autorzy:
Tokuda, M.
Matsuda, K.
Nagai, T.
Kawabata, T.
Nakamura, J.
Ikeno, S.
Powiązania:
https://bibliotekanauki.pl/articles/353776.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Mg-Si alloy
precipitation
effect of Ag/Cu
TEM
stop AlMgSi
wydzielenia
wpływ Cu i Ag
Opis:
It has been known that Cu- and Ag-added Al-1.0mass%Mg2Si alloys (Al-Mg-Si-Cu alloy and Al-Mg-Si-Ag alloy) have higher hardness and elongation than those of Al-1.0mass%Mg2Si alloy. In this study, the aging behaviour of Al-Mg-Si-Cu alloy, Al-Mg-Si-Ag alloy and (Cu+Ag)-addition Al -1.0 mass% Mg2Si alloy has been investigated by hardness test and TEM observation. The Al-Mg-Si-Cu-Ag alloy has the fastest age-hardening rate in the early aging period and the finest microstructure at the peak hardness among three alloys. Therefore the microstructure of the precipitate in Al-Mg-Si-Cu-Ag alloy has been investigated by HRTEM observation to understand the effect of Cu and Ag addition on aging precipitation.
Znanym jest, że stopy Al-1.0 %wag. Mg2Si z dodatkiem Cu i Ag (stopy Al-Mg-Si-Cu i Al-Mg-Si-Ag) charakteryzują się wyższą twardością i większym wydłużeniem niż stopy Al-1.0 %wag. Mg2Si. W pracy badano proces starzenia stopów Al-Mg-Si-Cu, Al-Mg-Si-Ag oraz Al-1.0 %wag. Mg2Si z dodatkiem (Cu+Ag) przy użyciu pomiarów twardości i transmisyjnej mikroskopii elektronowej. Stop Al-Mg-Si-Cu-Ag charakteryzuje się najszybszym wzrostem twardości w początkowym etapie starzenia i najbardziej rozdrobniona mikrostruktura dla maksimum twardości sposród trzech badanych stopów.Wzwiązku z tym, mikrostruktura wydzieleń w stopach Al-Mg-Si-Cu-Ag zbadana została technika wysokorozdzielczej mikroskopii elektronowej w celu zrozumienia wpływu Cu i Ag na proces wydzielenia podczas starzenia.
Źródło:
Archives of Metallurgy and Materials; 2013, 58, 2; 363-364
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effects Of T6 Heat Treatment With Double Solution Treatment On Microstructure, Hardness And Corrosion Resistance Of Cast Al-Si-Cu Alloy
Wpływ obróbki termicznej T6 połączonej z podwójnym przesycaniem na mikrostrukturę, twardość oraz odporność na korozję stopu Al-Si-Cu
Autorzy:
Wiengmoon, A.
Sukchot, P.
Tareelap, N.
Pearce, J. T. H.
Chairuangsri, T.
Powiązania:
https://bibliotekanauki.pl/articles/354142.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu alloy
heat treatment
age hardening
microstructure
hardness
corrosion resistance
stop Al-Si-Cu
obróbka cieplna
utwardzanie wydzieleniowe
mikrostruktura
twardość
odporność na korozję
Opis:
Effects of T6 heat treatment with double solution treatment on microstructure, hardness and corrosion resistance of a cast A319 (Al-4.93wt%Si-3.47wt%Cu) alloy were investigated. The T6 heat treatment comprised of the first solution treatment at 500±5°C for 8 h, the second solution treatment in the temperature range of 510 to 530±5°C for 2 h followed by water quenching (80°C), and artificial aging at 170°C for 24 h followed by water quenching (80°C). Microstructure of the alloy was studied by optical microscopy and electron microscopy, Rockwell hardness was measured, and corrosion resistance in 0.1 M NaCl aqueous solution was determined by a potentiodynamic technique. The results revealed that the T6 heat treatment with double solution treatment led to an improvement in corrosion resistance and comparable macrohardness as compared to those obtained from the case of single solution treatment. The second solution treatment at 520°C is the optimum leading to relatively low corrosion current density without substantial drawbacks on breakdown potential or the width of passive range.
W pracy badano wpływ obróbki termicznej T6 połączonej z podwójnym przesycaniem na mikrostrukturę, twardość oraz odporność na korozję stopu A316 (Al-4,93Si-3,47Cu w % wag.) otrzymanego metodą odlewania. Obróbkę termiczną T6 przeprowadzono w następujący sposób: w pierwszej kolejności stop poddano przesycaniu w temperaturze 500±5°C przez 8 godzin, a następnie w zakresie temperatur od 510 do 530±5°C przez 2 godziny, hartowanie wodą (80°C) oraz sztuczne starzenie w 170°C przez 24 godziny i ponowne hartowanie wodą (80°C). Mikrostrukturę stopu badano metodami mikroskopii optycznej i mikroskopii elektronowej. Pomiar twardości stopu wykonano metodą Rockwella. Odporność stopu na korozję w roztworze wodnym 0.1 M NaCl wyznaczono metodą potencjodynamiczną. Otrzymane wyniki wykazały, że obróbka termiczna T6 z podwójnym przesycaniem prowadzi do poprawy makrotwardości oraz odporności materiału na korozję w porównaniu do stopu poddanego pojedynczemu przesycaniu. Stwierdzono także, iż drugie przesycanie w temperaturze 520°C jest optymalne i prowadzi do stosunkowo niskiej gęstości prądu korozyjnego bez znaczących odchyleń potencjału rozkładowego lub szerokości zakresu pasywnego.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 2A; 881-886
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental Investigation Of Modified Heat Treatment Of AK64-Type Al-Si-Cu Sand Cast Alloy
Eksperymentalne badania zmodyfikowanej obróbki cieplnej odlewu piaskowego ze stopu Al-Si-Cu typu AK64
Autorzy:
Cupido, L. H.
Żak, P. L.
Mahomed, N.
Lelito, J.
Piwowarski, G.
Krajewski, P. K.
Powiązania:
https://bibliotekanauki.pl/articles/355727.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
aluminium Al-Si-Cu cast alloy
T6 heat treatment
nucleation temperature
Al2Cu and Al-Fe-Si phases
aluminium Al-Si-Cu odlewane ze stopu
obróbka cieplna T6
temperatura zarodkowania
fazy Al2Cu i Al-Fe-Si
Opis:
An experimental investigation was conducted to observe and analyze the microstructural evolution of phases present in the AK64 Al-Si-Cu alloy subjected to a modified T6 heat treatment (HT). The AK64 alloy1 is the Polish alternative of the A319.0 ASM standard aluminium alloy. The modified T6 HT schedule with a higher temperature and shorter duration was applied in the solutioning process and lower quenching and higher artificial ageing temperature than the prescribed by the ASM standard were used. The cooling curves registered during the liberating of overheating and solidifying processes give important information on nucleation temperatures for the Al dendrite network, Al-Si eutectic reaction and precipitation of Cu-rich phases. Comparison of the as-cast and heat treated microstructures revealed predicted microstructural changes and also partial fragmentation of the Fe-rich phases was observed after the application of the modified HT programme.
Artykuł poświęcony jest obróbce cieplnej stopu AK64, który jest odpowiednikiem stopu ASM: A319.0. W badaniach zastosowano zmodyfikowaną obróbkę cieplną T6 o podwyższonej (w stosunku do procedury T6 HT – ASM) temperaturze wyżarzania i skróconym czasie starzenia naturalnego po przesyceniu w wodzie. Obserwacje struktury stopu po obróbce cieplnej wykazały dużą zgodność ze strukturami przewidzianymi na podstawie przeprowadzonych symulacji numerycznych. Dodatkowo określono wartości temperatury odpowiadającej początkowi zarodkowania fazy α(Al), reakcji eutektycznej Al-Si oraz wydzielania z roztworu fazy bogatej w Cu. Opisano również częściową fragmentację fazy zawierającej Fe, będącą następstwem zastosowanej zmodyfikowanej obróbki cieplnej.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 3; 2397-2402
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Microstructure of AlSi9Cu3 Alloy after Different Stages of Liquid Metal Preparation
Autorzy:
Poloczek, Ł.
Dybowski, B.
Łuszczak, M.
Kiełbus, A.
Powiązania:
https://bibliotekanauki.pl/articles/380869.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
alloy Al-Si-Cu
microstructure
scrap
liquid metal treatment
metalografia
stop Al-Si-Cu
złom
obróbka metalu ciekłego
Opis:
Aluminium alloys are one of the most important casting alloys. Among them, the Al-Si alloys comprise perhaps the most important group – about 80% of the aluminium casts are made of them. These materials are characterized by a very good technological properties, good corrosion resistance and tribological properties. Their main disadvantage is, however, presence of the massive, brittle silicon crystals. They significantly affect alloys mechanical properties. Liquid metal treatment is essential for modification of Al-Si eutectic structure. The following work presents results of the research on the microstructure of the AlSi9Cu3 alloy after different stages of liquid metal preparation. Three casting processes have been conducted, chemical composition of the material in each case was in agreement with EN 1706 specification. During each casting process, three specimens were gravity cast: first, made from pure ingots; second, after the scrap addition and third one after the liquid metal treatment. Qualitative and quantitative evaluation of the microstructure was done on each specimen. Specimens cast from pure ingots are characterized by a refined Al-Si eutectic microstructure. After scrap addition, the silicon crystals became morphology of the massive platelets. What is more, intermetallic phases observed within the structure posses different morphologies after different stages of liquid metal preparation. After scrap addition, increased gas porosity was observed. Liquid metal treatment reduced slightly the formation of gas pores.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1 spec.; 89-92
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of the precipitation hardening process in recycled Al-Si-Cu cast alloys
Autorzy:
Kuchariková, L.
Tillová, E.
Matvija, M.
Belan, J.
Chalupová, M.
Powiązania:
https://bibliotekanauki.pl/articles/354012.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
precipitation hardening
recycled Al-Si-Cu cast alloys
Cu precipitate
mechanical properties
transmission electron microscopy
Opis:
The formation of extremely small uniformly dispersed particles of a second phase within the original phase matrix during heat treatment changed material properties. Therefore the characterization of precipitation had been investigated using high resolution transmission electron microscopy (TEM) and electron diffraction of thin foils for an AlSi9Cu3 cast alloy. For investigation the hardening effect onto mechanical properties of aluminium cast was used heat treatment, which consisted from solution treatment at 515°C / 4 hours (h), followed by quenching into water with temperature 50°C and artificial aging using different temperatures 170°C and 190°C with different holding time 2, 4, 8, 16, and 32 hours. The observations of microstructure and substructure reveals that precipitation hardening has caused great changes in size, morphology and distributions of structural components, the formation of precipitates of Cu phases, and the change of mechanical properties as well.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 1; 397-403
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Remelting on Microstructure of the AlSi9Cu3 Alloy with Higher Iron Content
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380982.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
heat treatment
Al-Si-Cu alloy
remelting effect
metalografia
obróbka cieplna
stop Al-Si-Cu
efekt przetapiania
Opis:
Secondary or multiple remelted alloys are common materials used in foundries. For secondary (recycled) Al-Si-Cu alloys, the major problem is the increased iron presence. Iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which may negatively affect the structure. The paper deals with effect of multiple remelting on the microstructure of the AlS9iCu3 alloy with increased iron content to about 1.4 wt. %. The evaluation of the microstructure is focused on the morphology of iron-base intermetallic phases in caste state, after the heat treatment (T5) and after natural aging. The occurrence of the sludge phases was also observed. From the obtained results can be concluded that the multiple remelting leads to change of chemical composition, changes in the final microstructure and also increases sludge phases formation. The use of heat treatment T5 led to a positive change of microstructure, while the effect of natural aging is beneficial only to the 3rd remelting.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental and Simulation Tests on the Impact of the Conditions of Casting Solidification from AlSi9Cu3 Alloy on their Structure and Mechanical Properties
Autorzy:
Hajkowski, J.
Ignaszak, Z.
Powiązania:
https://bibliotekanauki.pl/articles/380310.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Cu
casting solidification
casting technologies
microstructure
mechanical properties
stop Al-Si-Cu
krzepnięcie odlewu
technologie odlewania
mikrostruktura
właściwości mechaniczne
Opis:
The impact of casting conditions on microstructure a and mechanical properties was described, especially for cast products from AlSi9Cu3 alloy. Particular attention was paid to the parameters of dendritic structure: DAS 1 and DAS 2. Selected mechanical properties (by static tension test) of test castings made using basic technologies of casting: GSC - gravity sand casting, GDC - gravity die-casting and HPDC - high-pressure die-casting, are presented for cast-on test bars and cast separately. Casts were made of the same alloy AlSi9Cu3. Fractures and the zone near the fracture (after static tension test) was subjected to VT - visual tests, PT - penetration tests and metallographic tests. The condition of porosity (fracture zone) was also assessed. The analysis of virtual results was performed using the NovaFlow & Solid system together with the database and they were compared to experimental tests. This way of validation was applied in order to assess the correlation between the local rate of cooling and the size of DAS for GSC, GDC and HPDC technologies. Finally, the correlation between the parameters of structure and mechanical properties with regard to the impact of porosity was signalized.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 167-175
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Remelting AlSi9Cu3 Alloy with Higher Iron Content on Mechanical Properties
Autorzy:
Matejka, M.
Bolibruchova, D.
Powiązania:
https://bibliotekanauki.pl/articles/380785.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si-Cu
remelting
mechanical properties
heat treatment
stop Al-Si-Cu
przetopienie
właściwości mechaniczne
obróbka cieplna
Opis:
The paper deals with influence of multiple remelting on AlSi9Cu3 alloy with higher iron content on chosen mechanical properties. Multiple remelting may in various ways influence mechanical, foundry properties, gas saturation, shrinkage cavity, fluidity etc. of alloy. Higher presence of iron in Al-Si cast alloys is common problem mainly in secondary (recycled) aluminium alloys. In Al-Si alloy the iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which decreases mechanical properties. Iron in the used alloy was increased to about 1.4 wt. %, so that the influence of increased iron content can be investigated. In the paper, the effect of multiple remelting is evaluated with respect to the resulting mechanical properties in cast state, after the heat treatment (T5) and after natural aging. From the obtained results it can be concluded that the multiple remelting leads to change of chemical composition and affect the mechanical properties.
Źródło:
Archives of Foundry Engineering; 2018, 18, 3; 25-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Role of Microstructure on the Corrosion Behaviour of as cast AlCu4MgSi and MgAl2Si Alloys
Autorzy:
Lachowicz, M. M.
Jasionowski, R.
Powiązania:
https://bibliotekanauki.pl/articles/381379.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
metallography
corrosion resistance
aluminum alloy
magnesium alloy
Al-Cu-Mg-Si alloy
Mg-Al-Si alloy
metalografia
odporność korozyjna
stop aluminium
stop magnezu
stop Al-Cu-Mg-Si
stop Mg-Al-Si
Opis:
In this work, the effect of the microstructure on corrosion behavior of selected Mg- and Al-based as cast alloys, was evaluated. The electrochemical examinations were carried out, and then a morphology of corrosion products formed due to local polarization on materials surface, was analyzed. It was documented that the presence of Mg2Si phase plays an important role in the corrosion course of Mg-based alloy. A selective etching was observed in sites of Mg2Si precipitates having “Chinese script”- like morphology. Analogous situation was found for Al-based alloy, where the key role was played by cathodic θ-CuAl2 phase.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 125-130
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Thermal-Derivative Analysis and Precipitation Hardening of the Hypoeutectic Al-Si-Cu Alloys
Autorzy:
Smolarczyk, P. E.
Krupiński, M.
Powiązania:
https://bibliotekanauki.pl/articles/947571.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
thermal-derivative analysis
heat treatment
hardness
metallographic analysis
Al-Si-Cu alloys
analiza termiczna
analiza derywacyjna
obróbka cieplna
twardość
analiza metalograficzna
stop Al-Si-Cu
Opis:
The research focused on the influence of the solution temperature on the structure of precipitation hardening multi-component hypoeutectic aluminium alloys. The AlSi8Cu3 and AlSi6Cu4 alloys were used in the study and were subjected to a thermal-derivative analysis. The chemical composition and crystallization of phases and eutectics shift the characteristic points and the corresponding temperatures to other values, which affect to, for instance, the solution temperature. The alloys were supersaturated at 475°C (according to the determined temperature (TSol) and 505°C for 1.5 hours. Aging was performed at 180°C for 5 hours. The Rockwell hardness measurement, metallographic analysis of alloys by means of light microscopy as well as chemical and phase analysis using scanning electron microscopy and X-ray crystallography were carried out on alloys. The use of computer image analysis enabled the determination of the amount of the current Al2Cu phase in the alloys before and after heat treatment.
Źródło:
Archives of Foundry Engineering; 2019, 1; 41-46
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys
Autorzy:
Kozana, J.
Piękoś, M.
Maj, M.
Garbacz-Klempka, A.
Żak, P. L.
Powiązania:
https://bibliotekanauki.pl/articles/1840820.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting of non-ferrous metals
aluminum alloys
ternary Al-Cu-Si alloy
mechanical properties
microstructure
thermo-calc
odlewanie metali nieżelaznych
stopy aluminium
stop trójskładnikowy Al-Cu-Si
właściwości mechaniczne
mikrostruktura
Opis:
As part of the studies conducted in the field of broadly understood casting of non-ferrous metals, selected results on the impact of variable additions of copper and silicon in aluminium were presented. A series of melts was carried out with copper content kept constant at a level of 2% (1st stage) and 4% (2nd stage) and variable contents of silicon introduced into aluminium. The crystallization characteristics of the examined alloys and the percentage of structural constituents at ambient temperature were obtained by modelling the thermodynamic parameters of individual phases with the CALPHAD method. The microstructure of the obtained alloys was examined and microhardness was measured by the Vickers-Hanemann method. The alloy properties were assessed based on the results of mechanical tests, including ultimate tensile strength (UTS), hardness (BHN) and elongation (E). The machinability of the tested alloys was analyzed in a machinability test carried out by the Keep-Bauer method, which consisted in drilling with a constant feed force. The obtained results clearly indicate changes in the images of microstructure, such as the reduction in grain size, solution hardening and precipitation hardening. The changes in the microstructure are also reflected in the results of mechanical properties testing, causing an increase in strength and hardness, and plasticity variations in the range of 4 ÷ 16%, mainly due to the introduced additions of copper and silicon. The process of alloy strengthening is also visible in the results of machinability tests. The plotted curves showing the depth of the hole as a function of time and the images of chips produced during the test indicate an improvement in the wear resistance obtained for the tested group of aluminium alloys with the additions of copper and silicon.
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 145-153
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of AlSi9Cu3 Alloy Crystallization Process with Increased Iron Content at Different Number of Remelts
Autorzy:
Matejka, M.
Bolibruchova, D.
Kasińska, J.
Kuriš, M.
Powiązania:
https://bibliotekanauki.pl/articles/380082.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu
remelting
thermal analysis
structural analysis
przetapianie
analiza termiczna
analiza strukturalna
Opis:
Monitoring the solidification process is of great importance for understanding the quality of the melt, for controlling it, and for predicting the true properties of the alloy. Solidification is accompanied by the development of heat, the magnitude of which depends on the different phases occurring during solidification. Thermal analysis is now an important part of and tool for quality control, especially when using secondary aluminium alloys in the automotive industry. The effect of remelting on the change of crystallization of individual structural components of experimental AlSi9Cu3 alloy was determined by evaluation of cooling curves and their first derivatives. Structural analysis was evaluated using a scanning electron microscope. The effect of remelting was manifested especially in nucleation of phases rich in iron and copper. An increasing number of remelts had a negative effect after the fourth remelting, when harmful iron phases appeared in the structure in much larger dimensions.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 79-83
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
A Study of Microstructure and Porosity Formation in High-Pressure Die-Casting
Autorzy:
Matejka, Marek
Bolibruchová, D.
Podprocká, R.
Powiązania:
https://bibliotekanauki.pl/articles/2126896.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu alloy
high-pressure die casting
returnable material
numerical simulation
porosity
microstructure
stop Al-Si-Cu
odlewanie wysokociśnieniowe
odzysk materiału
symulacja numeryczna
porowatość
mikrostruktura
Opis:
The technology of high-pressure die-casting (HPDC) of aluminum alloys is one of the most used and most economical technology for mass production of castings. High-pressure die-casting technology is characterized by the production of complex, thin-walled and dimensionally accurate castings. An important role is placed on the effective reduction of costs in the production process, wherein the combination with the technology of high-pressure die-casting is the possibility of recycling using returnable material. The experimental part of the paper focuses on the analysis of a gradual increase of the returnable material amount in combination with a commercial purity alloy for the production of high-pressure die-castings. The returnable material consisted of the so-called foundry waste (defective castings, venting and gating systems, etc.). The first step of the experimental castings evaluation consisted of numerical simulations, performed to determine the points of the casting, where porosity occurs. In the next step, the evaluation of areal porosity and microstructural analysis was performed on experimental castings with different amounts of returnable material in the batch. The evaluation of the area porosity showed only a small effect of the increased amount of the returnable material in the batch, where the worst results were obtained by the casting of the alloy with 90% but also with 55% of the returnable material in the batch. The microstructure analysis showed that the increase in returnable material in the batch was visibly manifested only by a change in the morphology of the eutectic Si.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 127--130
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Crystallization of the Structural Components of Multiple Remelted AlSi9Cu3 Alloy
Autorzy:
Matejka, M.
Bolibruchova, D.
Kuriš, M.
Powiązania:
https://bibliotekanauki.pl/articles/1837683.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si-Cu
remelting
returnable material
structural components
scanning electron microscope
Opis:
At present, Al-Si-Cu based alloys (with a typical representative AlSi9Cu3 alloy) represent more than half of the castings used in various industries (automotive, aerospace and electrical engineering). These are most often sub-eutectic (exceptionally eutectic) alloys with a content of 6 to 13 wt. % Si and 1 to 5 wt. % Cu. The aim of the paper is to point out the importance of the evaluation of input raw materials that determines the overall properties of the casting and the costs invested in its production. A negative impact on performance can be expected when using an alloy made up of a high proportion of recycled material, despite its economic benefits. Experimental alloys were evaluated based on the results of crystallization process and a combination of scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), and deep etching. The effect of remelting and increasing the remelted returnable material in the batch was manifested especially in the crystallization of iron-rich phases. The negative effect of remelting on the structural components was manifested after the fourth remelting. Gradual increase of remelted returnable material in the batch causes harmful changes in the crystallization process.
Źródło:
Archives of Foundry Engineering; 2021, 21, 2; 41-45
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 18

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