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Wyświetlanie 1-15 z 137
Tytuł:
Prediction of Selected Mechanical Properties in Austempered Ductile Iron with Different Wall Thickness by the Decision Support Systems
Autorzy:
Jaśkowiec, Krzysztof
Opaliński, Andrzej
Kustra, Piotr
Jach, D.
Wilk-Kołodziejczyk, Dorota
Powiązania:
https://bibliotekanauki.pl/articles/27314159.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
ADI
austempered ductile iron
mechanical properties
prediction
decision support systems
decision tree
żeliwo sferoidalne
właściwości mechaniczne
prognozowanie
systemy wspomagania decyzji
Opis:
The structure of Austempered Ductile Iron (ADI) is depend of many factors at individual stages of casting production. There is a rich literature documenting research on the relationship between heat treatment and the resulting microstructure of cast alloy. A significant amount of research is conducted towards the use of IT tools for indications production parameters for thin-walled castings, allowing for the selection of selected process parameters in order to obtain the expected properties. At the same time, the selection of these parameters should make it possible to obtain as few defects as possible. The input parameters of the solver is chemical composition Determined by the previous system module. Target wall thickness and HB of the product determined by the user. The method used to implement the solver is the method of Particle Swarm Optimization (PSO). The developed IT tool was used to determine the parameters of heat treatment, which will ensure obtaining the expected value for hardness. In the first stage, the ADI cast iron heat treatment parameters proposed by the expert were used, in the next part of the experiment, the settings proposed by the system were used. Used of the proposed IT tool, it was possible to reduce the number of deficiencies by 3%. The use of the solver in the case of castings with a wall thickness of 25 mm and 41 mm allowed to indication of process parameters allowing to obtain minimum mechanical properties in accordance with the PN-EN 1564:2012 standard. The results obtained by the solver for the selected parameters were verified. The indicated parameters were used to conduct experimental research. The tests obtained as a result of the physical experiment are convergent with the data from the solver.
Źródło:
Archives of Foundry Engineering; 2023, 23, 2; 137--144
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Effect of Successive Stages of the Melting Process on the Nucleation of Ductile Cast Iron
Autorzy:
Kołakowski, Jakub
Brzeżański, Mateusz
Burdzy, Daniel
Sobieraj, J.
Urbanowicz, M.
Paruch, T.
Janerka, Krzysztof
Powiązania:
https://bibliotekanauki.pl/articles/27314118.pdf
Data publikacji:
2023
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
grey cast iron
ductile cast iron
inoculation
DTA
eutectic temperature
nucleation
żeliwo szare
żeliwo sferoidalne
inokulacja
temperatura eutektyczna
ziarna
Opis:
The article discusses issues related to the melting of grey and ductile cast iron in terms of metallurgical quality. The derivative and thermal analysis (DTA) was used to assess this quality. The article presents the results of research carried out in industrial conditions and analysed by the Itaca system. In the paper, the effect of the furnace type, the charge materials and the inoculation process on the parameters characterising the cast iron being melted was analysed. The most important of these are the minimum eutectic temperature (Temin), the liquidus temperature (Tliquidus) and the nucleation rate. The results of the research and calculations are shown in graphs and as dependencies. Some of DTA results were compared to the microstructure analysis results. The article shows that the derivative and thermal analysis is a very effective tool in the assessment of the metallurgical quality of cast iron. It is a very good addition to chemical analysis. Based on the results of the research, it was concluded that a very high correlation exists between the rate of nucleation (DTA) and the number of graphite nuclei (microstructure analysis). Furthermore, it was also found that an improvement in nucleation could be achieved by ensuring a high value of carbon equivalent (CE) and, above all, by conducting the primary and secondary inoculation processes, respectively.
Źródło:
Archives of Foundry Engineering; 2023, 23, 1; 61--67
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Assessment of the Quality of Ductile Cast Iron EN-GJS-500-7 Through the Influence of its Chemical Composition on the Grain Composition of Spheroidal Graphite
Autorzy:
Pacha-Gołębiowska, Halina
Powiązania:
https://bibliotekanauki.pl/articles/2203940.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ductile cast iron
chemical composition
graphite precipitates
stereological parameters
żeliwo sferoidalne
skład chemiczny
grafit
parametry stereologiczne
Opis:
Quantitative evaluation of the microstructure obtained in a product is nowadays commonly required both in R&D activities and during routine quality control of materials and components. This paper presents an assessment of the quality of ductile cast iron, based on investigations of the effect of chemical composition on the distribution of ductile graphite precipitates in low-alloy cast iron EN-GJS-500-7. The size of graphite precipitates was expressed in terms of equivalent cross-sectional diameter, which made it possible to describe the distribution of graphite precipitates with a function simulating the log-normal distribution of graphite. The resulting U, W and Z parameters were statistically analysed, including the effect of chemical composition on graphite distribution. In the studied cast iron, the components that increase the U parameter are silicon, manganese and phosphorus, thus favourably affecting the total graphite number. In contrast, the constituents that decrease the U parameter are carbon, chromium and aluminium.
Źródło:
Archives of Foundry Engineering; 2022, 22, 4; 85--89
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Inoculants on the Structure and Properties of Thin-Walled Ductile Iron Castings
Autorzy:
Roučka, Jaromir
Kaňa, Václav
Kryštůfek, T.
Chýlková, A.
Powiązania:
https://bibliotekanauki.pl/articles/11236769.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czasopisma i Monografie PAN
Tematy:
thin-wall castings
ductile iron
inoculation
structure
mechanical properties
odlewy cienkościenne
żeliwo sferoidalne
wszczepienia
struktura
właściwości mechaniczne
Opis:
In many application fields, thin-walled ductile iron castings can compete with castings made from aluminium alloys thanks as their show superior mechanical properties higher stiffness, vibrations damping as well as properties at higher temperatures. As problematic criterion in thin-walled cast-iron castings can be seen the graphitization ability and high sensitivity of the structure and the mechanical properties to the solidification rate. The tests were curried on plate castings with wall thicknesses of 3, 5, and 8 mm, using inoculants based on FeSi70 with different contents of nucleation-active elements as aluminium, calcium, zirconium and magnesium. The inoculation was made by the in-mould method. In the experiments structures were achieved, differing by the graphite dispersity, structure and mechanical properties. The experiments have proved particularly a high sensitivity of the structure and the mechanical properties to the cooling rate of the sample castings. The influence of the inoculant type is less important than the influence of solidification rate.
Źródło:
Archives of Foundry Engineering; 2022, 22, 4; 90--95
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Artificial Intelligence Approaches to Determine Graphite Nodularity in Ductile Iron
Autorzy:
Brait, Maximilian
Koppensteiner, Eduard
Schindelbacher, Gerhard
Li, Jiehua
Schumacher, Peter
Powiązania:
https://bibliotekanauki.pl/articles/2056034.pdf
Data publikacji:
2021
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
ductile iron
graphite nodularity
graphite morphology
artificial intelligence
machine learning
żeliwo sferoidalne
guzkowatość grafitu
morfologia grafitu
sztuczna inteligencja
uczenie maszynowe
Opis:
The complex metallurgical interrelationships in the production of ductile cast iron can lead to enormous differences in graphite formation and local microstructure by small variations during production. Artificial intelligence algorithms were used to describe graphite formation, which is influenced by a variety of metallurgical parameters. Moreover, complex physical relationships in the formation of graphite morphology are also controlled by boundary conditions of processing, the effect of which can hardly be assessed in everyday foundry operations. The influence of relevant input parameters can be predetermined using artificial intelligence based on conditions and patterns that occur simultaneously. By predicting the local graphite formation, measures to stabilise production were defined and thereby the accuracy of structure simulations improved. In course of this work, the most important dominating variables, from initial charging to final casting, were compiled and analysed with the help of statistical regression methods to predict the nodularity of graphite spheres. We compared the accuracy of the prediction by using Linear Regression, Gaussian Process Regression, Regression Trees, Boosted Trees, Support Vector Machines, Shallow Neural Networks and Deep Neural Networks. As input parameters we used 45 characteristics of the production process consisting of the basic information including the composition of the charge, the overheating time, the type of melting vessel, the type of the inoculant, the fading, and the solidification time. Additionally, the data of several thermal analysis, oxygen activity measurements and the final chemical analysis were included. Initial programme designs using machine learning algorithms based on neural networks achieved encouraging results. To improve the degree of accuracy, this algorithm was subsequently adapted and refined for the nodularity of graphite.
Źródło:
Journal of Casting & Materials Engineering; 2021, 5, 4; 94--102
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Oxide Inclusions in Ductile Cast Iron as Starting Materials for Production SiMo Iron Castings
Autorzy:
Dyrlaga, Ł.
Kopyciński, D.
Guzik, E.
Powiązania:
https://bibliotekanauki.pl/articles/2079828.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
oxide inclusions
slag defects
ductile cast iron
structure
wtrącenia tlenkowe
wady żużlu
żeliwo sferoidalne
struktura
Opis:
This paper presents the study about defects found in industrial high silicon ductile iron. The microstructures were analysed using an optical microscope. Afterwards, a scanning electron microscope was used to analyse the chemical composition. The study also examined the origin of oxygen and what is the amount of oxygen in the cast iron. The amount of active oxygen was measured at two production processes. Firstly, at the end of melting process, and secondly, after the nodularization treatment. The research was carried out with different proportions of the raw materials. The focus was on determining the mechanism of the formation of slag defects to eliminate them in order to obtain ductile iron with increased silicon content of the highest possible quality. The research presented in this publication is a part of an implementation doctorate carried out in the METALPOL Foundry in Węgierska Górka (Poland). The presented research concerns the elaboration of initial parameters of liquid metal intended for processing into high-silicon ductile cast iron SiMo1000 type with aluminum and chromium additives.
Źródło:
Archives of Foundry Engineering; 2021, 21, 3; 43-47
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Importance of TDA Thermal Analysis in an Automated Metallurgical Process
Autorzy:
Petrus, Łukasz
Bulanowski, Andrzej
Kołakowski, Jakub
Sobieraj, Jakub
Paruch, Tomasz
Urbanowicz, Mariusz
Brzeżański, Mateusz
Burdzy, Daniel
Zych, Jerzy
Janerka, Krzysztof
Powiązania:
https://bibliotekanauki.pl/articles/2056035.pdf
Data publikacji:
2021
Wydawca:
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
Tematy:
ductile iron
grey cast iron
thermal derivative analysis
melting automation
modification
żeliwo sferoidalne
żeliwo szare
termiczna analiza pochodnych
automatyzacja topienia
modyfikacja
Opis:
The article presents the results of research and work related to the implementation of the research and development project POIR.01.01.01-00-0120/17 co-financed by the EU, through the NCBR, entitled: Innovative technology using thermal analysis, TDA, of self-feeding manufacturing of high-quality cast iron to produce new generation, enhanced performance casts. In many foundries, thermal derivative analysis (TDA) is used in addition to chemical analysis to evaluate the physical and chemical properties of an alloy while it is still in the melting furnace or ladle and before it is poured into the mold. This fact makes it possible to improve the metallurgical quality of the alloy by introducing alloying additives, carburizers or modifiers into the furnace as part of the pre-modification or primary or secondary modification in the ladle or when pouring into molds. Foundry machinery (modifier dosing systems and spheroidizing station) is very important in these operations. Only the full synergy of modern equipment with modern technology ensures high quality and repeatability of the casting process. The article mainly discusses the obtained parameters of TDA analysis (with the use of the ITACA system) at different stages of melting and how to improve them by using modern and fully automated dosing systems (Itaca OptiDose, ItacaWire and ItacaStream). Special attention was paid to the minimum temperature of the eutectoid. The change of its value after the modification process, its influence on the quality of the melted metal, a very strong correlation with the number of nuclei and the number of graphite precipitations in the casts were shown.
Źródło:
Journal of Casting & Materials Engineering; 2021, 5, 4; 89--93
2543-9901
Pojawia się w:
Journal of Casting & Materials Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Final Inoculation on the Metallurgical Quality of Nodular Cast Iron
Autorzy:
Dwulat, Rafał
Janerka, K.
Grzesiak, K.
Powiązania:
https://bibliotekanauki.pl/articles/2079809.pdf
Data publikacji:
2021
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
nodular cast iron
inoculation of cast iron
thermal derivative analysis
properties of cast iron
żeliwo sferoidalne
modyfikacja żeliwa
analiza termiczna
właściwości żeliwa
Opis:
The article presents the results of research on the physicochemical and mechanical properties, microstructure, and the tendency to form shrinkage of nodular cast iron depending on the type of inoculant used for secondary inoculation. Six different inoculants containing different active elements in their chemical composition were used for the research. Step castings and Y2 wedges were made on the vertical forming line using an automatic pouring machine. The inoculation in the amount of 0.2% was made using a pneumatic dispenser equipped with a vision system controlling the effectiveness of the inoculation. The results of the thermal analysis were determined and compared, and the potential of each of the inoculants was assessed.
Źródło:
Archives of Foundry Engineering; 2021, 21, 4; 5-14
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Corrosion resistance of SiMo- and SiCu-types of nodular cast iron in NaCl solution
Autorzy:
Vaško, Alan
Zatkalíková, Viera
Kaňa, Václav
Powiązania:
https://bibliotekanauki.pl/articles/88510.pdf
Data publikacji:
2020
Wydawca:
Stowarzyszenie Menedżerów Jakości i Produkcji
Tematy:
nodular cast iron
corrosion
exposure immersion test
NaCl solution
żeliwo sferoidalne
korozja
roztwór NaCl
właściwości mechaniczne
właściwości zmęczeniowe
Opis:
Nodular cast irons are used in a wide range of industrial applications, especially in the automotive industry. SiMo-type of nodular cast iron is suitable for high-temperature applications, for example the exhaust manifolds of the combustion engines; SiCu-type of nodular cast iron is used in various components of tribotechnical units. These automotive components often work in a corrosive environment. Therefore, the aim of this paper is to compare the corrosion resistance of two types of the nodular cast irons (SiMo-type and SiCu-type). Corrosion resistance was determined by the exposure immersion test at ambient temperature. Specimens of both types of nodular cast iron were immersed in 3.5 % NaCl solution (to simulate sea water) and gradually removed from the solution after 1, 2, 4 and 8 weeks. Subsequently, the weight loss (g) and the average corrosion rate (g m-2 day-1) were calculated. Experimental results show that nodular cast iron alloyed by Si and Mo has higher corrosion resistance than the nodular cast iron alloyed with Si and Cu. Moreover, the mechanical properties (evaluated by tensile test, impact bending test and hardness test) and fatigue properties of both types of nodular cast iron has been compared in the paper.
Źródło:
System Safety : Human - Technical Facility - Environment; 2020, 2, 1; 191-198
2657-5450
Pojawia się w:
System Safety : Human - Technical Facility - Environment
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Decarbonizing of Ductile Cast Iron Surface for Usage in Two-Layered Casting
Autorzy:
Rzepka, Grzegorz
Nawrocki, Jacek
Sieniawski, Jan
Powiązania:
https://bibliotekanauki.pl/articles/1831341.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
decarbonizing
heat-resistant ductile iron
two-layered material
casting
dekarbonizacja
żaroodporne żeliwo sferoidalne
materiał dwuwarstwowy
odlew
Opis:
The main purpose of the present study is to verify the possibility of decarbonizing the surface of heat-resistant ductile iron GJS-XSiMo5-1 to provide a significant difference in carbon content between this material and gray cast iron EN-GJL-250. In the future, this will allow to increase the diffusion of elements during the creation of the two-layered material using the casting process with materials in a liquid state and solid state. The above method was assumed to solve the problem of defects on turbocharger’s housing in an economically justified manner which occurred in some high-performance premium applications. Evaluation of decarbonized surface quality was investigated by microstructure observation (light microscopy) and alloy elements diffusion (scanning electron microscopy), and hardness measurement and the element content were checked by spark optical emission spectrometry and glow discharge optical emission spectrometry, respectively.
Źródło:
Advances in Manufacturing Science and Technology; 2020, 44, 4; 113-120
0137-4478
Pojawia się w:
Advances in Manufacturing Science and Technology
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Ductile Cast Iron Microstructure Adjustment by Means of Heat Treatment
Autorzy:
Mróz, M.
Orłowicz, A. W.
Tupaj, M.
Kupiec, B.
Kawiński, M.
Powiązania:
https://bibliotekanauki.pl/articles/947626.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ductile cast iron
heat treatment
microstructure
żeliwo sferoidalne
obróbka cieplna
mikrostruktura
Opis:
The study presented in this paper concerned the possibility to apply a heat treatment process to ductile cast-iron thin-walled castings in order to remove excessive quantities of pearlite and eutectic cementite precipitates and thus meet the customer’s requirements. After determining the rates of heating a casting up to and cooling down from 900°C feasible in the used production heat treatment furnace (vh = 300°C/h and vc = 200°C/h, respectively), dilatometric tests were carried out to evaluate temperatures Tgr, TAc1start, TAc1end, TAr1start, and TAr1end. The newly acquired knowledge was the base on which conditions for a single-step ferritizing heat treatment securing disintegration of pearlite were developed as well as those of a two-step ferritization process guaranteeing complete disintegration of cementite and arriving at the required ferrite and pearlite content. A purely ferritic matrix and hardness of 119 HB was secured by the treatment scheme: 920°C for 2 hours / vc = 60°C/h / 720°C for 4 hours. A matrix containing 20–45% of pearlite and hardness of 180–182 HB was obtained by applying: 920°C for 2 hours or 4 hours / vc = 200°C/h to 650°C / ambient air.
Źródło:
Archives of Foundry Engineering; 2020, 20, 3; 37-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Electrochemical Corrosion Evaluation of Copper-Alloyed Ductile Cast Irons
Autorzy:
Brito, P.
Pereira, W.
Santos, W.
Gomes, H.
Powiązania:
https://bibliotekanauki.pl/articles/946870.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
electrochemical corrosion
corrosion
environment protection
metallography
ductile iron
copper
korozja elektrochemiczna
korozja
ochrona środowiska
metalografia
żeliwo sferoidalne
miedź
Opis:
In the present work, different Cu-alloyed model ductile irons with ferritic (0%Cu-0.09%Mn), mixed ferritic-pearlitic (0.38%Cu-0.40%Mn) and pearlitic (0.69%Cu-0.63%Mn) microstructure were produced and analyzed in terms of their electrochemical corrosion behavior in a 3.5wt.%NaCl aqueous solution containing naturally dissolved oxygen at room temperature (25°C). The remaining elements such as Si and Mg were kept at balanced levels in an attempt to minimize variations in graphite size and distribution among different samples. The corrosion resistance was evaluated by electrochemical impedance spectroscopy and potentiodynamic polarization. Microstructure analysis of the cast alloys confirmed similarity in the graphite morphology among the different cast samples and the expected variations in the metallic matrix. In the absence of passivation, it was found that the addition of copper led to an increase in corrosion resistance, which could be attested by higher values polarization resistance and corrosion potential.
Źródło:
Archives of Foundry Engineering; 2020, 20, 2; 26-30
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Innovation technology for the production of massive slag ladles at the Krakodlew S.A. Foundry. Presentation of design works on research and development
Autorzy:
Paszkiewicz, M.
Guzik, E.
Kopyciński, D.
Kalandyk, B.
Burbelko, A.
Gurgul, D.
Sobula, S.
Ziółko, A.
Piotrowski, K.
Bednarczyk, P.
Powiązania:
https://bibliotekanauki.pl/articles/1840919.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
slag ladles
ductile cast iron
cast steel
large castings
massive castings
kadzie żużlowe
żeliwo sferoidalne
staliwo
odlewy wielkogabarytowe
Opis:
This article is a description of the progress of research and development in the area of massive large-scale castings - slag ladles implemented in cooperation with the Faculty of Foundry Engineering of UST in Krakow. Slag ladles are the one of the major castings that has been developed by the Krakodlew (massive castings foundry) for many years. Quality requirements are constantly increasing in relation to the slag ladles. Slag ladles are an integral tool in the logistics of enterprises in the metallurgical industry in the process of well-organized slag management and other by-products and input materials. The need to increase the volume of slag ladles is still growing. Metallurgical production is expected to be achieved in Poland by 2022 at the level of 9.4 million Mg/year for the baseline scenario - 2016 - 9 million Mg/year. This article describes the research work carried out to date in the field of technology for the production of massive slag ladles of ductile cast iron and cast steel.
Źródło:
Archives of Foundry Engineering; 2020, 20, 4; 67-71
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Selected Melting Parameters on the Physical and Chemical Properties of Cast Iron
Autorzy:
Petrus, Ł.
Bulanowski, A.
Kołakowski, J.
Brzeżański, M.
Urbanowicz, M.
Sobieraj, J.
Matuszkiewicz, G.
Szwalbe, L.
Janerka, K.
Powiązania:
https://bibliotekanauki.pl/articles/381477.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
gray cast iron
ductile cast iron
thermal analysis
DTA
cast iron properties
holding time
temperature
overheating temperature
żeliwo szare
żeliwo sferoidalne
analiza termiczna
właściwości żeliwa
temperatura
temperatura przegrzania
Opis:
This paper presents the problems related to smelting gray and ductile cast iron. Special attention is paid to the metallurgical quality of cast iron. It depends on the type of furnace, charge materials and the special combination of charge, overheating and holding temperature, melting time, modification and spheroidization method. The evaluation of metallurgical quality has been performed by using derivative-thermal analysis (DTA). During the smelting process and secondary metallurgy, the ITACA system was used allowing to obtain information on alloy characteristic temperatures (Tliquidus, TeMin, TeMax, Tsolidus), VPS value, recalescence value, IGQ coefficient, nucleation gauge, porosity etc. The results of investigations and calculations are displayed in the form of graphs and dependencies. It has been shown that the derivative-thermal analysis (DTA) is an effective complement of chemical analysis and it has been found that both the increase in temperature and metal holding time have a negative impact on the metallurgical quality of liquid metal. The metallurgical quality can be improved by using proper composition of charge materials and modifiers.
Źródło:
Archives of Foundry Engineering; 2020, 20, 1; 105-110
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analiza symulacyjna przepływu ciekłego metalu przez innowacyjną komorę reakcyjną w technologii wytwarzania żeliwa sferoidalnego i jej optymalizacja
Simulation analysis of liquid metal flow through an innovative reaction chamber (and its shape optimization) used in ductile iron production technology
Autorzy:
Małysza, Marcin
Stefański, Zbigniew
Powiązania:
https://bibliotekanauki.pl/articles/391642.pdf
Data publikacji:
2019
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
żeliwo sferoidalne
modyfikacja i sferoidyzacja żeliwa w formie
symulacja komputerowa przepływu metalu
computer simulation
modification and spheroidization in the form
ductile iron
casting technology
Opis:
Odlewy z żeliwa sferoidalnego znajdują szerokie zastosowanie w wielu gałęziach przemysłu ze względu na swoje właściwości mechaniczne. Wytwarzanie tego gatunku materiału wymaga utrzymania reżimu technologicznego oraz czystości materiału wyjściowego. Z tego powodu stale rozwijane są metody wytwarzania oraz kontroli tego materiału. W niniejszej publikacji przedstawiona została nowa metoda sferoidyzacji i modyfikacji żeliwa w formie. Innowacją tej metody jest zastosowanie specjalnie opracowanej konstrukcji komory, w której zachodzi reakcja uszlachetniania żeliwa. W artykule przedstawione zostały przeprowadzone badania symulacyjne, mające na celu analizę profilu przepływającego ciekłego metalu w zadanej konstrukcji. Następnie wprowadzone zostały zmiany geometrii komory, celem optymalizacji jej kształtu oraz powtórnie wykonano analizę w tożsamych warunkach brzegowych. Wynikiem badań jest opracowanie konstrukcji, która zapewni odpowiedni charakter przepływu pozwalający na uzyskanie dobrej jakości żeliwa i odlewów z żeliwa sferoidalnego w formie odlewniczej.
Ductile iron castings are widely used in many industrial branches because of their mechanical properties. The production process of such a grade of cast iron requires the maintenance of the technological regime and the purity of initial charge material. For this reason, methods of manufacturing and controlling materials are constantly being developed. This publication presents a new method of modification and spheroidization in the mould. The innovation of this method is the use of specially developed construction of the reaction chamber. Simulation studies were conducted to analyze the flow profile of liquid metal in the developed shapes of the chamber. Subsequently, the changes in the geometry of the chamber were made and analyzed under the same boundary conditions. The result of the study is the designation of a structure that will provide the appropriate flow characteristics to achieve good quality castings.
Źródło:
Prace Instytutu Odlewnictwa; 2019, 59, 1; 37-51
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 137

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