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    Wyświetlanie 1-5 z 5
    Tytuł:
    Computer modelling of the ablation casting process and prediction of the strength properties of AC-42000 castings
    Autorzy:
    Małysza, Marcin
    Puzio, Sabina
    Major-Gabryś, Katarzyna
    Głowacki, Mirosław
    Wilk-Kołodziejczyk, Dorota
    Kamińska, Jadwiga
    Powiązania:
    https://bibliotekanauki.pl/articles/29520071.pdf
    Data publikacji:
    2022
    Wydawca:
    Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
    Tematy:
    casting
    simulations
    ablation
    gravity sand casting
    gravity die casting
    mechanical properties
    Opis:
    The demand for castings with superior properties has compelled the development and optimization of manufacturing technologies. By further developing already known techniques, we are able to contribute to the introduction of new research possibilities. The article presents the methodology of conducting simulation tests of the gravity casting process into sand moulds with the use of ablation. The ablation technique consists in spraying water through evenly spaced nozzles onto a mould into which the liquid casting alloy has been poured. The conducted research focuses on an alloy from the group of Al-Si alloys. In order to compare the effects of different techniques, additional tests were carried out for gravity casting into sand and metal die moulds. At the same time, virtual experiments were conducted to develop a simulation methodology for ablation casting technology, taking into account mould degradation. Additionally, the possibility of predicting the final mechanical properties of various manufacturing technologies was tested. Destructive tests were carried out to determine the mechanical properties in the cast samples, as well as microstructure tests and secondary dendrite spacing. The results of the mechanical tests are compared with the predicted simulation properties.
    Źródło:
    Computer Methods in Materials Science; 2022, 22, 2; 79-88
    2720-4081
    2720-3948
    Pojawia się w:
    Computer Methods in Materials Science
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Use of Phosphate Binder for Ablation Casting of AlSi7Mg Modified TiB Alloy
    Autorzy:
    Puzio, Sabina
    Kamińska, J.
    Major-Gabryś, K.
    Angrecki, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/2126893.pdf
    Data publikacji:
    2022
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    ablation casting technology
    alumina
    phosphate binder
    self-hardening sand
    inorganic binder
    odlewanie ablacyjne
    tlenek glinu
    spoiwo fosforanowe
    piaski samoutwardzalne
    spoiwo nieorganiczne
    Opis:
    The possibilities of using an inorganic phosphate binder for the ablation casting technology are discussed in this paper. This kind of binder was selected for the process due to its inorganic character and water-solubility. Test castings were made in the sand mixture containing this binder. Each time during the pouring liquid alloy into the molds and solidification process of castings, the temperature in the mold was examined. Then the properties of the obtained castings were compared to the properties of the castings solidifying at ambient temperature in similar sand and metal molds. Post-process materials were also examined - quartz matrix and water. It has been demonstrated that ablation casting technology promotes refining of the microstructure, and thus upgrades the mechanical properties of castings (Rm was raised about approx. 20%). Properties of these castings are comparable to the castings poured in metal moulds. However, the post-process water does not meet the requirements of ecology, which significantly reduces the possibility of its cheap disposal.
    Źródło:
    Archives of Foundry Engineering; 2022, 22, 1; 62--68
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of Various Matrixes on the Strength Properties of Moulding Sands with Thermally Hardened Hydrated Sodium Silicate for the Ablation Casting Process
    Autorzy:
    Major-Gabryś, Katarzyna
    Puzio, Sabina
    Bryłka, Agata
    Kamińska, Jadwiga
    Powiązania:
    https://bibliotekanauki.pl/articles/2056023.pdf
    Data publikacji:
    2021
    Wydawca:
    Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
    Tematy:
    innovative foundry technologies and materials
    moulding sand
    ablation casting
    water glass
    thermal curing
    innowacyjne technologie
    materiały odlewnicze
    piasek formierski
    odlewanie ablacyjne
    szkło wodne
    utwardzanie termiczne
    Opis:
    The essence of ablation casting technology consists in pouring castings into single-use moulds made from the mixture of sand and a water-soluble binder. After pouring the mould with liquid metal yet while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. This paper focuses on the selection of moulding sands with hydrated sodium silicate for moulds used in ablation casting. The research is based on the use of water glass 145 and 150 as binders. As part of the research, loose moulding mixtures based on two silica sands from different sand mines with different content of binders were prepared. The review of literature data and the results of own studies have shown that moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties to be used in the ablation casting process. Our own research also confirmed the possibility of using these sand mixtures in terms of both casting surface quality and sand reclamation. The results presented in this paper prove that both sand grains and types of binder tested may be used as components in moulding sands devoted to ablation casting.
    Źródło:
    Journal of Casting & Materials Engineering; 2021, 5, 2; 31--35
    2543-9901
    Pojawia się w:
    Journal of Casting & Materials Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Effect of the Addition of Bentonite Clay to Traditional Sand Mixtures on the Surface Quality of Iron Castings
    Autorzy:
    Kamińska, Jadwiga
    Puzio, Sabina
    Angrecki, Michał
    Stachowicz, Mateusz
    Powiązania:
    https://bibliotekanauki.pl/articles/123084.pdf
    Data publikacji:
    2020
    Wydawca:
    Polskie Towarzystwo Inżynierii Ekologicznej
    Tematy:
    bentonite
    bentonite clay
    traditional sand mixtures
    casting surface quality
    Opis:
    Successful casting demands that during pouring of the foundry mould with molten metal the mould cavity suffers no deformation. This, in turn, demands the use of binding materials that can give the base sand adequate strength. The main bonding materials are clay binders. The foundry industry uses minerals rich in clay, such as kaolinite, halloysite, hydromica, montmorillonite, polygorskite, vermiculite and allophane. Due to their binding capacity, montmorillonites are the most interesting minerals of all the plastic clay rocks. The basic clay rock containing montmorillonite, used as a common binding material for traditional foundry sand mixtures, is bentonite. The domestic demand for raw bentonite materials is almost entirely satisfied by imports from Slovakia, Turkey, Italy, Germany and the Czech Republic, in order of import size. In Poland, the bentonite deposits occur in very small quantities. The exploitation of bentonites is carried out only in the Krzeniów deposit, where they constitute a mineral accompanying basalt. Much more common are bentonite clays containing in addition to smectites also a large amount of other clay minerals. The article presents the results of studies of the physico-chemical and mechanical properties of moulding sand mixtures containing pure bentonite, pure clay or hybrid bentonites which are a bentonite-clay mixture. Melting was also carried out to determine the effect of the type of binder on the surface quality of iron castings.
    Źródło:
    Journal of Ecological Engineering; 2020, 21, 1; 160-167
    2299-8993
    Pojawia się w:
    Journal of Ecological Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Preliminary Tests of Innovative Eco-Friendly Furfuryl Resins and Foundry Sand Mixtures Based on These Resins
    Autorzy:
    Kamińska, Jadwiga
    Puzio, Sabina
    Angrecki, Michał
    Stachowicz, Mateusz
    Łoś, Anna
    Powiązania:
    https://bibliotekanauki.pl/articles/123922.pdf
    Data publikacji:
    2019
    Wydawca:
    Polskie Towarzystwo Inżynierii Ekologicznej
    Tematy:
    loose self-hardening sand
    furfuryl resin
    environmental protection
    mechanical tests
    casting surface quality
    Opis:
    The foundry industry in Poland and EU member states is growing steadily. The alloys based on ferrous metals (cast steel and cast iron) largely contribute to this upward trend. Currently, foundries are facing the problem of increasing requirements, which enforce the production of castings characterized by high dimensional accuracy and surface smoothness with parallel elimination of casting defects. Castings are mostly made in moulding sand mixtures, which are also subject to more and more stringent requirements to meet the above-mentioned casting acceptance conditions. Additionally, moulding sands should ensure adequate mould stiffness to avoid the risk of dimensional deformations during the pouring of liquid metal to this mould and casting solidification. For these reasons, the production of this type of castings has been dominated by loose self-hardening sands with furfuryl resin, commonly called furan sands. In the group of self-hardening sands with synthetic resins, loose self-hardening sands with furfuryl resin enjoy the greatest popularity. What accounts for this fact is the high level of the reclamability of these sands, the possibility of obtaining castings with high dimensional accuracy, the ability to make intricate moulds and cores, the binding process taking place at ambient temperature, and low content of binder. Unfortunately, this technology also has some disadvantages, which include short lifetime of the sand mixture, harmful gases emitted from the sand, and currently also high cost of the sand mixture. The anticipated tightening of the environmental protection regulations in the EU countries, including limiting the content of free furfuryl alcohol in resins (<25% by mass) and reducing the emission of furfuryl alcohol, formaldehyde and BTEX compounds at workplaces, necessitated the development of a new generation of furfuryl resins friendly to the environment. The article compares the results of testing the strength properties of foundry moulding sands using two types of resins, i.e. the resin of a new generation synthesized by Grupa Azoty JRCh and a commercial resin used in the foundry industry. Additionally, derivatographic studies of the above mentioned sand mixtures were conducted, and the loss on ignition and the amount of gases emitted by the sand mixture were determined. Melting was also carried out to study the impact of the resin used on the surface quality of iron castings.
    Źródło:
    Journal of Ecological Engineering; 2019, 20, 9; 285-292
    2299-8993
    Pojawia się w:
    Journal of Ecological Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-5 z 5

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