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Wyszukujesz frazę "Dyl, T." wg kryterium: Autor


Tytuł:
Wpływ odkształcenia względnego na zmniejszenie chropowatości powierzchni po obróbce nagniataniem
The influence of effective strain on the reduce roughness surface after burnishing
Autorzy:
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/211618.pdf
Data publikacji:
2012
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Obróbki Plastycznej
Tematy:
nagniatanie
współczynnik odkształcenia względnego
wskaźnik zmniejszenia chropowatości
burnishing
relative strain ratio
surface roughness reduction ratio
Opis:
Obróbka nagniataniem jest jedną z metod obróbki wykańczającej metali, która polega na wykorzystaniu miejscowego odkształcenia plastycznego, wytwarzanego w warstwie wierzchniej przedmiotu wskutek określonego, stykowego współdziałania twardego i gładkiego narzędzia (o kształcie kuli, krążka, wałka lub innym) z powierzchnią obrabianą. Proces nagniatania odbywa się „na zimno”, bez dodatkowego podgrzewania przedmiotu i narzędzia – wyjątek stanowi sposób elektromechaniczny. Odkształcenia plastyczne są wywołane przez układ sił powodujących naciski powierzchniowe przekraczające wartość naprężenia uplastyczniającego materiału obrabianego. Zachodzą one na zimno powodując oprócz przemieszczania nierówności takSe zgniot w warstwie wierzchniej obrabianego przedmiotu. Efektem przemieszczania („płynięcia”) nierówności powierzchni, wskutek oddziaływania na powierzchnię obrabianą gładkiego i praktycznie nieodkształcalnego narzędzia, jest zmniejszenie chropowatości powierzchni obrobionej, natomiast efektem zgniotu – zasadnicza zmiana właściwości warstwy wierzchniej przedmiotu obrabianego. Zjawiska te, chociaż występują najczęściej jednocześnie, mogą mieć różną intensywność, zależnie od żądanego głównego efektu obróbki. Stosując odpowiednią konstrukcję narzędzi nagniatających oraz dokładne obrabiarki, moSna – oprócz wymienionych efektów obróbkowych nagniatania – otrzymać również zwiększenie dokładności wymiarowej, a także (przy pewnych sposobach nagniatania) dokładności kształtu obrabianych przedmiotów. Celem przeprowadzonych badań było określenie wpływu odkształcenia względnego i parametrów technologicznych procesu nagniatania na zmniejszenie chropowatości powierzchni wałków ze stali niestopowej C45 i ze stali stopowej nierdzewnej X5CrNiMo17-12-2 stosowanej na wały napędowe odśrodkowych pomp okrętowych.
The processing is burnishing one from the methods of processing finishing off the metals, depending on utilization the local plastic deformation, produced in top layer of object as a result of definite, meeting co-operation hard the and smooth tool from worked surface. The plastic deformations be called out by arrangement of strengths causing the superficial crossing the value of tension pressures of the making plastic material worked. Set they on cold causing except moving the unevenness also the cold work in top layer of worked object. The effect of moving ("flowing”) the unevenness of surface, as a result of influence on worked surface smooth the and hard tool, it is the decrease of roughness of surface worked, however the effect the cold work - the principal change of property of top layer object. Phenomena these, though they step out the most often simultaneously, can have different intensity, according from demanded main effect of processing. It can be with main aim of applying processing the burnishing in technology of machines: the smoothness processing - the definite decrease the height not the equality of surface after previous processing burnishing; the strengthening processing - the producing of definite changes of physical properties of material in top layer of object, causing immunizing him on working such exploational factors how fatigue, abrasive waste, corrosion and different; the processing the dimensional - smoothness - the definite enlargement the dimension exactitude from simultaneous decrease to required value the roughness of surface. The aim of work is the determination of influence of relative strain and technological parameters process burnishing on quality of surface of rolls from unalloyed steel C45 and stainless steel X5CrNiMo17-12-2, which can be applied to the centrifugal pump shafts ship.
Źródło:
Obróbka Plastyczna Metali; 2012, 23, 1; 3-12
0867-2628
Pojawia się w:
Obróbka Plastyczna Metali
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of relative strain ratio on the reduce roughness surface layer tube holes after burnishing process
Autorzy:
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/247905.pdf
Data publikacji:
2012
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
surface plastic forming
burnishing broaching process
tube holes
roughness surface
Opis:
Burnishing technology is a technology of surface plastic forming of machine parts. The paper presents experimental research of burnishing process of the steel tube holes. Used tools to burnishing technology are hard and smooth surface. Burnishing elements are of ball, roll and disk. Burnishing be flat surfaces, and cylindrical shape. Burnished surfaces are cylindrical outer and inner. Because of the type of the force can be divided into static and dynamic burnishing. Due to the kinematics can be divided into sliding and roller burnishing. Occurrence of moving parts in direct contact with the material qualifies for the group process of burnishing rolling. The sliding burnishing design element property is part of the work surface burnished permanently attached to the handle. Burnishing is used as a finishing strengthens and smoothness can be realized on the universal machine tools and machining centres, effectively replaces the machining operations, such as grinding, reaming, honing and lapping. The precise tube holes are made mostly methods abrasive machining. Machining these methods can usually maintain a within the tolerances established by the constructor size and shape and surface roughness. However, there is not achieved a satisfactory state surface layer of tube holes. Improve the properties of the surface layer can be obtained after application, as finishing, broaching the slide burnishing. It consists in pushing through the machined hole tool in the shape of a sphere or a special plunger mandrel. After burnishing broaching is increased diameter, reduced roughness surface and improve the physical properties work piece surface layer of the tube holes. Burnishing broaching process can increase the dimensional accuracy of tube holes, reducing the surface roughness, the strengthening of the surface layer, compressive residual stresses constitution. Compressive internal stresses substantially influence the fatigue life of machine parts. A burnishing broaching is carry out by a ball. In the paper presents results measurements roughness and impact of the relative strain ratio on the surface layer after burnishing broaching process.
Źródło:
Journal of KONES; 2012, 19, 2; 137-143
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The burnishing strengthen shafts neck of centrifugal pumps
Autorzy:
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/242179.pdf
Data publikacji:
2011
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
burnishing
production and regeneration shafts neck of centrifugal pumps
Opis:
Technological quality of machine components is dependent on the type of finishing machines and applied technological parameters. After finishing, you can ultimately determine the performance characteristics of the surface layer, which have a decisive influence on the durability of machine components. Burnishing processing technology is proposed using burnisher discoid (NK-01) in order to give adequate operational characteristics of the shafts neck centrifugal pumps for sea water used in marine power plants. The burnishing is the type of superficial plastic processing realized near use cutting off as finishing off processing machine tools, strengthening and formative. Burnishing can replace traditional methods of finishing such as grinding, honing and super finishing and even. The use in building of machines finds the row of elements about folded shape, the variables which are subject on burden. Fatigue strength of such elements can burnishing be enlarged across processing, and their dependent durability has been for many factors. The not only selection of suitable constructional materials, and the influence has on length of cycle of life device the proper conception of realization. The quality of part plays considerable part from what it is executed, applied during their production technology on her influences and the quality of top layer is the most practically important with decisive about usable value of article factors that is his ability to fulfilling exploational requirements. In the construction machinery is used a number of elements of complex shape, which are exposed to variable loads (crankshafts, drive shafts and camshafts). Fatigue resistance of such elements used in shipbuilding can be improved by burnishing. It was the aim of paper the determination the influence of radius of curve roll burnishing on strain hardening of surface layer of shafts neck from stainless steel X5CrNiMo17-12-2 for centrifugal pumps.
Źródło:
Journal of KONES; 2011, 18, 2; 123-128
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of effectiye strain on the reduce roughness and strain hardening surface layer ship machine elements
Autorzy:
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/243929.pdf
Data publikacji:
2010
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
burnishing
strain hardening
surface roughness reduction ratio
Opis:
Processes of the burnishing can be used to production and regeneration of many elements of par t of shipping machines. The cylindrical external surfaces be regenerated often (the Journal of drive shaft and crankshaft). The burnishing is the cold plastic working; it marks with cleanness and the speed of process as well as the possibility of easy applying in practice. Across she pressing it can be applied to processing of cylindrical external surfaces processing and internal, flat and about different shapes. Examinations have been carried out for C45 steel with the use of fixed load furnisher NK-01 constructed in Department of Marine Materials and Technology. The research results have been presented in the paper and served as a basis for defining which parameters and values have greatest influence on the obtained hardness of the burnished surface. Finally conclusions related to the influence of burnishing on surface layer strengthening of a treated material have been drawn taking into account the results obtained in the research. The influence of effective strain on stereometrical properties and strain hardening at the surface layer of steel C45 after surface plastic working (burnishing) is presented. Characteristic features ofburnishing technology are a lack of thermal phenomena, simplicity of use and low-cost application. Burnishing is a technology used for the production and regeneration of parts of marine machinery, for example, can be used in the manufacture or repair of shafts and crankshafts as finishing. These papers present the influence of technological parameters of burnishing on strain hardening and surface roughness reduction ratio of ship machine elements surface layer.
Źródło:
Journal of KONES; 2010, 17, 3; 75-78
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Numerical and Experimental Analysis of Ballizing Process of Steel Tubes
Autorzy:
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/356697.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
numerical analysis
strain and stress state
burnishing (surface plastic forming)
ballizing process
steel tubes
Opis:
This paper presents chosen results of experimental and numerical research of ballizing process of the steel tubes. Ballizing process is a method of burnishing technology of an internal diameter by precisely forcing a ball through a slightly undersized premachined tubes. Ballizing process is a fast, low-cost process for sizing and finishing tubes. It consists of pressing a slightly oversized ball through an unfinished tube to quickly bring the hole to desired size. The ball is typically made from a very hard material such as tungsten carbide or bearing steel. Ballizing process is by cold surface plastic forming of the surface structure, thereby leaving a layer of harder material and reducing its roughness. After theoretical and experimental analysis it was determined that the smaller the diameter of the balls, the bigger intensity of stress and strain and strain rate. The paper presents influence of ballizing process on the strain and stress state and on the surface roughness reduction rate of the steel tubes.
Źródło:
Archives of Metallurgy and Materials; 2017, 62, 2A; 807-814
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Kształtowanie warstwy wierzchniej staliwa typu dupleks poprzez toczenie
The Forming Surface Layer of the Duplex Cast Steel After Turning
Autorzy:
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/341868.pdf
Data publikacji:
2018
Wydawca:
Uniwersytet Morski w Gdyni. Wydawnictwo Uniwersytetu Morskiego w Gdyni
Tematy:
kształtowanie warstwy wierzchniej
zmniejszenie chropowatości powierzchni
staliwo typu dupleks
toczenie
obróbka wykończeniowa
forming surface layer
surface roughness reduction
duplex cast steel
turning
finishing
Opis:
W pracy przedstawiono wyniki badań własnych toczenia staliwa typu dupleks w gatunku GX2CrNiMoCuN25-6-3-3. Celem badań było określenie geometrii ostrza i parametrów technologicznych skrawania sprzyjających uzyskaniu chropowatości, będących w zakresie obróbki bardzo dokładnej, co pozwoli na osiągnięcie odpowiedniej jakości technologicznej powierzchni przedmiotu obrabianego. Po dokonanych badaniach eksperymentalnych ustalono występowanie zmniejszenia chropowatości przy zastosowaniu odpowiednich płytek skrawających. Obróbkę toczeniem staliwa typu dupleks zrealizowano przy zadanych parametrach technologicznych: posuw f = 0,1–0,2 mm/obr; głębokość skrawania ap = 0,5 mm, prędkość skrawania vc = 50–100 m/min. Toczenie wykończeniowe przeprowadzono na tokarce uniwersalnej CDS 500x1000 dla różnych geometrii wymiennych płytek wieloostrzowych typu CCMT z węglików spiekanych pokrywanych powłokami CVD.
The paper presents results of experimental studies of turning cast steel grade GX2CrNiMoCuN25-6-3-3. The aim of the research was to determine the geometry of the cutting edge and the technological parameters of cutting that are conducive to obtaining the roughness in the field of very accurate machining. It can achieve the appropriate technological quality of the workpiece surface. After experimental studies it was determined that there is a reduction of roughness using suitable inserts. Turning were made for the duplex cast steel. The technological parameters of machining process were used: feed rate f = 0.1–0.2 mm/rev, depth of cut ap = 0.5 mm, cutting speed vc = 50–100 m/min. Longitudinal machining was made using universal lathe CDS 500 ´ 1000 equipped with CCMT carbide tipped inserts with CVD coatings.
Źródło:
Zeszyty Naukowe Akademii Morskiej w Gdyni; 2018, 105; 41-52
1644-1818
2451-2486
Pojawia się w:
Zeszyty Naukowe Akademii Morskiej w Gdyni
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Numeryczna analiza procesu nagniatającego przepychania ślizgowego
The Numerical Analysis of the Ballizing Process
Autorzy:
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/342196.pdf
Data publikacji:
2017
Wydawca:
Uniwersytet Morski w Gdyni. Wydawnictwo Uniwersytetu Morskiego w Gdyni
Tematy:
obróbka nagniataniem
nagniatające przepychanie ślizgowe (NPS)
metoda elementów skończonych
burnishing
ballizing process
finite element method
Opis:
Nagniatanie jest obróbką wykończeniową opartą na miejscowym odkształceniu plastycznym przedmiotu obrabianego, zachodzącym w warstwie wierzchniej, poprzez stykowe oddziaływanie twardego i gładkiego elementu nagniatającego (np. kulki) na powierzchnię obrabianą. Nagniatające przepychanie ślizgowe (NPS) polega na przepychaniu elementu nagniatającego, który ma większy wymiar niż otwór o wartość tzw. wcisku nagniatania, czyli różnicy wymiaru mierzonego w trzech płaszczyznach, przed obróbką i po nagniataniu. Do nagniatającego przepychania ślizgowego otworów w produkcji seryjnej i masowej stosuje się: kulki nagniatające, przepychacze trzpieniowe oraz wieloelementowe przeciągacze ślizgowe. W wyniku nagniatania w warstwie wierzchniej występują odkształcenia sprężyste i odkształcenia plastyczne. Oddziaływanie narzędzia nagniatającego na przedmiot obrabiany najczęściej jest modelowane z zastosowaniem rozwiązań dla ciał sprężystoplastycznych oraz sztywnoplastycznych. W artykule przedstawiono wyniki analizy numerycznej procesu nagniatania metodą NPS. Określono sposób oddziaływania sztywnego narzędzia o określonej krzywiźnie elementu nagniatającego na odkształcany przedmiot. Na styku elementu nagniatającego z wewnętrzną powierzchnią tulei ze stali niestopowej C45 określono stan odkształceń, wykorzystując program komercyjny FORGE®, oparty na metodzie elementów skończonych.
Burnishing is finishing treatment, which uses local plastic deformation. Burnishing consists of hard and smooth operation of the tool (ball) in the surface. Ballizing process (BP) consists of pushing the tool through the opening, wherein the ball is greater in size than the opening of the value of the reduction ratio. The impact of the tool on the workpiece is usually modelled using solutions for the bodies of elastic-plastic and rigid-plastic. Modelling of the burnishing method of the NPS is to determine the impact of a rigid tool with a specific curvature of the deformed object. On the surface the balls contact with the inner surface of the non-alloy steel C45 tube was determined state of strain using commercial program FORGE® based on the finite element method.
Źródło:
Zeszyty Naukowe Akademii Morskiej w Gdyni; 2017, 100; 63-75
1644-1818
2451-2486
Pojawia się w:
Zeszyty Naukowe Akademii Morskiej w Gdyni
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The burnishing process of the stainless steel in aspect of the reduction roughness and surface hardening
Autorzy:
Dyl, T. C.
Powiązania:
https://bibliotekanauki.pl/articles/246904.pdf
Data publikacji:
2017
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
burnishing rolling–pressuring process
BRP
surface roughness reduction ratio
degree of relative strain hardening
stainless steel
Opis:
In the article were presented influence of technological parameters of burnishing process on the degree of hardness and reduction roughness. Burnishing process carried out for stainless steels X2CrNiMo17-12-2. The experimental research were obtained in the surface layer increase in hardness and the material ratio curve a convex shaped, which, taking into account the load capacity of the surface will be directly affected by its resistance to wear and corrosion. The experimental research by application of the burnishing rolling – pressuring process (BRP) method were made in the Laboratory of Production Engineering at the Department of Marine Maintenance at the Faculty of Marine Engineering at the Gdynia Maritime University. After the studies it was found that the hardness of the surface layer and the roughness of the shaft necks an important influenced by technological parameters of processing (burnishing speed, feed and depth of burnishing). The objective of applying burnishing process may be, for example, the need to increase surface smoothness and dimensional accuracy of part. To achieve the objectives strengthen and smooth of burnishing stainless steel should be used the one pass burnisher roller and feed fn = 0.2 mm/rev and disk burnishing tool feed an = 1.0 mm and burnishing speed vn = 70 m/min.
Źródło:
Journal of KONES; 2017, 24, 3; 63-69
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of the geometry of the cutting edge and machining parameters of duplex cast steel after turning
Autorzy:
Dyl, T. C.
Powiązania:
https://bibliotekanauki.pl/articles/246936.pdf
Data publikacji:
2018
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
turning
finishing
forming surface layer
surface roughness reduction
duplex cast steel
Opis:
The development and research activity is connected to the production of newer and more functional products. Innovative processes are being developed and applied; services and projects are delivered. Products are work items that should be initially designed, then manufactured and finally sold and utilized. Examples of products may be airplanes, ships, cars, machine tools, gears, crankshafts, drive shaft, tubes as well as gasoline, electricity and gas, etc. The product has to meet the expectations of the future use. It is characterized by a set of functional features. In the case of machines and their capabilities and performance, for example, durability, reliability, resulting from the characteristics represented by the structural units forming the structure. The formation of the desired features of the surface layer in the technological process is an important problem due to the ability of the elements of kinematic pairs to fulfil the function as long as possible foreseen for them. The article presents results of experimental studies of turning cast steel grade GX2CrNiMoCuN25-6-3-3. The aim of the research was to determine the geometry of the cutting edge and the technological parameters of cutting that are conducive to obtaining the roughness in the field of very accurate machining. It can achieve the appropriate technological quality of the workpiece surface. After these experimental studies was determined that there is a reduction roughness using suitable inserts. Turning was made for the duplex cast steel. The technological parameters of machining process were used: feed rate f = 0.1-0.2 mm/rev, depth of cut ap = 0.5 mm, cutting speed vc = 50-100 m/min. Turning was made using universal lathe CDS 500x1000 equipped with CCMT carbide tipped inserts.
Źródło:
Journal of KONES; 2018, 25, 4; 75-81
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Finishing intermetallic coatings in order to reduce the surface roughness
Autorzy:
Dyl, T. C.
Powiązania:
https://bibliotekanauki.pl/articles/247045.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
thermal spraying
intermetallic coatings
surface finishing
cutting inserts
Opis:
The paper presents a shape and grade of inserts depending on the surface roughness of the intermetallic coatings NiAl and Ni3Al. Intermetallic coatings on nickel based were sprayed with a torch Casto-Dyn 8000 on the steel samples. Thermal spraying intermetallic coatings have been high surface roughness, and therefore they must to be finishing. Experimental research was conducted for unalloyed steel samples with thermal spraying NiAl and Ni3Al intermetallic coatings. Before applying coatings, the samples surface was properly prepared by stream abrasive working, degreasing and finally by cleaning of oxidation products. To testing cutting inserts shape selects square and trigon made tungsten carbide and cubic boron nitride (borazon). Machining intermetallic nickel based coatings were carried out for the cutting speed vc = 214 m/min in the case of after-machining with inserts of borazon, vc = 107 m/min cutting inserts for tungsten carbide, used feed fn = 0.06 mm/rev and depth of cut ap = 0.3 mm. Intermetallic coatings are characterized by high resistance to tribology wear. These materials are used in such fields of technology, such as: electronics, energy, defense, automotive, aviation, shipbuilding, and more industry. The NiAl and Ni3Al intermetallic have found widespread applications as high – temperature structural material due to their high melting point, low density, good thermal conductivity and excellent oxidation resistance. The paper proposes the finishing flame sprayed intermetallic coatings.
Źródło:
Journal of KONES; 2013, 20, 1; 77-82
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The effect of parameters burnishing rolling – pressuring process in aspect to technological quality surface layer of 316L stainless steel
Autorzy:
Dyl, T. C.
Powiązania:
https://bibliotekanauki.pl/articles/244990.pdf
Data publikacji:
2018
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
burnishing process
hardness
roughness
surface layer
stainless steel
proces nagniatania
twardość
chropowatość
warstwa powierzchniowa
stal nierdzewna
Opis:
In the manufacturing of machine elements was important to technological quality products. In surface engineering one of the economic and ecological treatments used for technological properties were burnishing rolling – pressuring process. This is a surface plastic forming a local plastic deformation based on the overall impression given by smooth and hard tool. In production, engineering cylindrical outer surfaces (e.g. plugs propulsion shaft centrifugal pumps seawater) were finishing. You can therefore propose burnishing in exchange for abrasive machining. The article presents the influence of parameters for burnishing rolling – pressuring process on the degree of relative strain hardening and surface roughness reduction ratio. Burnishing process carried out for 316L stainless steels. After the experimental study, it was determined that there was an increase in hardness and a decrease in roughness of the top outer cylindrical layer of stainless steel, which can be applied to the centrifugal pump shafts ship. Important question to determine in the article of the research was to receive appropriate technological quality. The burnishing due the technological and economic aspect in the production of machine parts in exchange for the abrasive processing can be used. After the experiments, it was found that the technical parameters are influenced by the hardness and the roughness of the outer cylindrical surfaces and the material ratio curve a convex shaped, which, taking into account the load capacity of the surface will be directly affected by its resistance to wear and corrosion of the surface layer.
Źródło:
Journal of KONES; 2018, 25, 1; 75-81
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The experimental analysis of the burnishing process using the methods : NPS
Autorzy:
Dyl, T. C.
Powiązania:
https://bibliotekanauki.pl/articles/245624.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
ballizing process
steel tube holes
surface plastic forming
roughness surface
Opis:
The paper presents selected results of experimental research of burnishing process of the steel tube holes. The ballizing process (NPS) is the method of burnishing where consists of pushing the tool through the hole, wherein the ball is greater in size than the opening of the value of the reduction ratio. Used tools to burnishing are hard and smooth surface. Burnishing elements are made of shape: ball, roll and disk. The ballizing process is carry out by a ball. The precise tube holes are made mostly methods abrasive machining. Machining these methods can usually maintain a within the tolerances established by the constructor size and shape and surface roughness. However, not achieved a satisfactory state surface layer of tube holes. Improve the properties of the surface layer can be obtained after application, as finishing, the slide burnishing. Modelling of the burnishing process using the method, NPS is to determine the impact of a specific curvature a rigid tool with of the workpiece. Ballizing process can increase the dimensional accuracy of tube holes, reducing the surface roughness, the strengthening of the surface layer, compressive residual stresses constitution. Compressive internal stresses substantially influence the fatigue life of machine parts. The aim of experimental research was to obtain surface layer state of compressive residual stress and the material ratio curve of convexity shape.
Źródło:
Journal of KONES; 2016, 23, 1; 107-113
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of the burnishing process testing by the methods – BRP
Autorzy:
Dyl, T. C.
Powiązania:
https://bibliotekanauki.pl/articles/247792.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
burnishing rolling–pressuring process
BRP
degree of relative strain hardening
surface roughness reduction ratio
surface layer
Opis:
The paper presents choice results of experimental testing of burnishing process by methods BRP – burnishing rolling – pressuring. The burnishing process is a technology of surface plastic forming of machine parts. The plastic deformations are called out by arrangement of strengths causing the superficial crossing the value of tension pressure of the materials. They set the on cold causing except moving the unevenness also the cold work in top layer of workpiece. Studies were conducted for burnishing process of the external cylindrical surfaces. Burnishing carried out for stainless steels. Burnishing technology was proposed using burnished roller (BR-01) in order to give adequate operational characteristics of the shafts neck centrifugal pumps. An important issue to resolve in the article of the research was to obtain appropriate technological quality, and because of the economic aspect of the production and regeneration of machine parts, burnishing applied in exchange for abrasive processing. In experimental studies were obtained in the surface layer increase in hardness and the Abbott-Firestone curve a convex shaped, which given load capacity of the surface will be directly affected by its resistance to wear and corrosion. The burnishing rolling – pressuring process (BRP) were decreased in surface roughness of the top outer cylindrical layer of stainless steel, which can be applied to the centrifugal pump shafts ship.
Źródło:
Journal of KONES; 2016, 23, 3; 121-126
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The finishing of composite coatings in aspect of surface roughness reduction
Autorzy:
Dyl, T. C.
Powiązania:
https://bibliotekanauki.pl/articles/242029.pdf
Data publikacji:
2013
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
composite coatings
flame spraying
cutting inserts
surface finishing
Opis:
The influence of the shape and grade of inserts upon the geometric structure of the composite coatings Ni-5%Al- 15%Al2O3 and alloy coatings of Ni-5% Al is considered in the paper. Nickel matrix coatings were sprayed by the Casto-Dyn 8000 torch on a steel substrate, and then subjected to straight turning. Determining of the optimum geometry of indexing is now synonymous with the selection of the optimum shape and dimensions of the insert and of an appropriate holder. According to cutting board it was selected square, triangular, trigon inserts, made of carbide and of cubic boron nitride (borazon). Machining of nickel-based coatings was carried out for the cutting speed vc = 214 m/min in the case of treatment with borazon inserts, vc = 107m/min in case of plates treated with tungsten carbide cutting, using the feed fn=0.06mm/rev and the depth of cut ap = 0.3 mm. Metal cutting the surface of steel samples coated with a composite coating containing 15% Al2O3 based on nickel, conducted for the cutting speed vc = 157 m/min when machining with borazon inserts and for vc = 83 m/min inserts with tungsten carbide for feed fn = 0.06 mm/rev and depth of cut ap = 0.3 mm. Highly precise finishing of flame spraying composite and alloy coatings was carried out using turning by tool with borazon inserts. Flank (VB) and attack (KB) wear coefficient of inserts while maintaining a constant spiral cutting length (SCL) were determined. Important elements parts (such as engines, pumps, centrifugal separators) are regenerated during long-term utilization. This paper proposes the use of regenerated technology subsonic flame thermal spraying and surface finishing by turning composite and alloy coatings of ship machinery parts.
Źródło:
Journal of KONES; 2013, 20, 2; 75-81
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badanie wpływu wielkości odkształcenia plastycznego na wybrane właściwości powłok niklowo-aluminiowych
Investigation of deformation size plastic effect at the selection properties at the nickel-aluminum coatings
Autorzy:
Dyl, T.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/211564.pdf
Data publikacji:
2008
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Obróbki Plastycznej
Tematy:
współczynnik umocnienia
współczynnik chropowatości
walcowanie powłok stopowych
coefficient strain hardening
surface roughness coefficient
rolling coating alloy
Opis:
W artykule przedstawiono wyniki badań doświadczalnych wpływu wielkości odkształcenia plastycznego na umocnienie i właściwości stereometryczne warstwy powierzchniowej, walcowanych płaskich wyrobów stalowych z naniesioną powłoką stopową Ni-5%Al metodą natryskiwania płomieniowego. Procesy wytwarzania i regeneracji wyrobów z naniesioną powłoką cieszą się uznaniem wśród inżynierów technologów, ze względu na możliwość zwiększenia właściwości eksploatacyjnych warstwy powierzchniowej (wytrzymałościowe, trybologiczne, antykorozyjne i dekoracyjne). Badania wykonano dla gniotów rzeczywistych h = 0,06 i h = 0,12. Badania przyczepności powłok nie wykazały negatywnego wpływu procesu walcowania na ich adhezję do stalowego podłoża. Uzasadnione jest zatem ze względów ekonomicznych i technologicznych, zastosowanie wykańczającej obróbki plastycznej w zamian za obróbkę skrawaniem.
The influence of intensity strain on strain hardening and stereometrical properties at the Ni-5%Al coating alloy was presented. Processes of productions of manufactured product with apply a coating be glad recognition among engineers. It present analysis of experimental research of process rolling double-layer metal plate (steel C45 and Ni-5%Al coating alloy). It carry experimental research for two real rolling reduction h = 0.06 and h?= 0.12. In the paper chance for practical application of plastic working to finishing coating was analyzed. Alloy coatings Ni-5%Al were obtain by flame spraying. These coatings have monophase structures of solid solution. Steel (C45) samples with alloy coatings were cold and hot (950 oC) rolling. During of plastic working was used effective force to obtain of real rolling reduction. After plastic working the adhesion reduction, cracks on the surface and cross- sections of coatings deposited on steel base wasn't observed. The largest value of strain hardening of alloy coating Ni-5%Al was stated after cold rolling of roll face diameter 200 mm. The metallic coatings obtain by thermal flame spraying be characterized by big surface roughness. Studying coating was received average value of parameter of Ra0=13,3žm. The plastic working caused decrease surface roughness. Minimum value of average arithmetical roughness (Ra1) Ni-5%Al alloy coating for real rolling reduction ( h = 0.12) and maximum value of surface roughness coefficient (ChRa) was observed after cold rolling of roll face diameter 200 mm and after hot rolling of roll face diameter 150 mm.
Źródło:
Obróbka Plastyczna Metali; 2008, 19, 2; 37-43
0867-2628
Pojawia się w:
Obróbka Plastyczna Metali
Dostawca treści:
Biblioteka Nauki
Artykuł

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