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    Wyświetlanie 1-9 z 9
    Tytuł:
    Mathematical predictions of brass/steel ingot structures
    Autorzy:
    Wołczyński, W.
    Ivanowa, A. A.
    Kwapisiński, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/135307.pdf
    Data publikacji:
    2018
    Wydawca:
    Akademia Morska w Szczecinie. Wydawnictwo AMSz
    Tematy:
    steel forging ingot
    brass continuously cast ingot
    structural transformations
    crankshaft for ship engines
    mathematical prediction of structural zones
    numerical calculation of heat transfer
    Opis:
    Metallographic studies performed on a cross-section of static steel ingot allow the observation of the following morphological zones: a) columnar grains (treated as austenite single crystals), b) zone of the columnar into equiaxed grains transformation (CET), and c) equiaxed grains at the ingot axis. These zones are reproduced theoretically by the numerical simulation. The simulation is based on the calculation of both the temperature field in a solidifying large steel ingot and the thermal gradient field obtained for the same boundary conditions. In particular, a new, innovative method based on the mathematical treatment applied to different functions resulting from both the aforementioned fields, are used in the structural predictions. The method developed, firstly for the massive steel ingot, has subsequently been applied to theoretically predict the structural zones in continuously cast brass ingots. In the case of continuously cast brass ingots three different morphologies were revealed experimentally: a) columnar structures, b) equiaxed structures preceded by the CET (sharp transition), and c) single crystals situated axially. The above model for the structural zones prediction is useful in plastic deformation design for: a) steel forging ingots assigned for the crankshafts applied to the ship engines, and b) continuously cast brass ingots assigned for special applications in the shipbuilding industry.
    Źródło:
    Zeszyty Naukowe Akademii Morskiej w Szczecinie; 2018, 56 (128); 47-54
    1733-8670
    2392-0378
    Pojawia się w:
    Zeszyty Naukowe Akademii Morskiej w Szczecinie
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Role of the Structural and Thermal Peclet Numbers in the Brass Continuous Casting
    Autorzy:
    Kwapisiński, P.
    Lipnicki, Z.
    Ivanova, A. A.
    Wołczyński, W.
    Powiązania:
    https://bibliotekanauki.pl/articles/381666.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry processes
    Growth Law
    continuous cast
    brass ingot
    structural zones
    procesy odlewnicze
    Prawo Wzrostu
    odlewanie ciągłe
    wlewek mosiężny
    strefy strukturalne
    Opis:
    The Structural Peclet Number has been estimated experimentally by analyzing the morphology of the continuously cast brass ingots. It allowed to adapt a proper development of the Ivantsov’s series in order to formulate the Growth Law for the columnar structure formation in the brass ingots solidified in stationary condition. Simultaneously, the Thermal Peclet Number together with the Biot, Stefan, and Fourier Numbers is used in the model describing the heat transfer connected with the so-called contact layer (air gap between an ingot and crystallizer). It lead to define the shape and position of the s/l interface in the brass ingot subjected to the vertical continuous displacement within the crystallizer (in gravity). Particularly, a comparison of the shape of the simulated s/l interface at the axis of the continuously cast brass ingot with the real shape revealed at the ingot axis is delivered. Structural zones in the continuously cast brass ingot are revealed: FC – fine columnar grains, C – columnar grains, E – equiaxed grains, SC – single crystal situated axially.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 2; 49-54
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Some Similarities / Differences between Steel Static and Virtual Brass Static Casting
    Autorzy:
    Kwapisiński, P.
    Ivanova, A. A.
    Kania, B.
    Wołczyński, W.
    Powiązania:
    https://bibliotekanauki.pl/articles/382343.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    procesy odlewnicze
    modelowanie matematyczne
    FCCT
    wlewek mosiężny
    foundry processes
    mathematical modeling
    brass static ingot
    Opis:
    An innovative method for determining the structural zones in the large static steel ingots has been described. It is based on the mathematical interpretation of some functions obtained due to simulation of temperature field and thermal gradient field for solidifying massive ingot. The method is associated with the extrema of an analyzed function and with its points of inflection. Particularly, the CET transformation is predicted as a time-consuming transition from the columnar- into equiaxed structure. The equations dealing with heat transfer balance for the continuous casting are presented and used for the simulation of temperature field in the solidifying virtual static brass ingot. The developed method for the prediction of structural zones formation is applied to determine these zones in the solidifying brass static ingot. Some differences / similarities between structure formation during solidification of the steel static ingot and virtual brass static ingot are studied. The developed method allows to predict the following structural zones: fine columnar grains zone, (FC), columnar grains zone, (C), equiaxed grains zone, (E). The FCCT-transformation and CET-transformation are forecast as sharp transitions of the analyzed structures. Similarities between steel static ingot morphology and that predicted for the virtual brass static ingot are described.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 1; 109-114
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Structural Transformations Versus Hard Particles Motion in the Brass Ingots
    Autorzy:
    Wołczyński, W.
    Ivanova, A. A.
    Kwapisiński, P.
    Olejnik, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/355047.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    continuously cast ingot
    mathematical forecast of structural zones
    hard particles in the brass
    Opis:
    A mathematical method for the forecast of the type of structure in the steel static ingot has been recently developed. Currently, the method has been applied to structural zones prediction in the brass ingots obtained by the continuous casting. Both the temperature field and thermal gradient field have been calculated in order to predict mathematically the existence of some structural zones in the solidifying brass ingot. Particularly, the velocity of the liquidus isotherm movement and thermal gradient behavior versus solidification time have been considered. The analysis of the mentioned velocity allows the conclusion that the brass ingots can evince: chilled columnar grains-, (CC), fine columnar grains-, (FC), columnar grains-, (C), equiaxed grains zone, (E), and even the single crystal, (SC), situated axially. The role of the mentioned morphologies is analyzed to decide whether the hard particles existing in the brass ingots can be swallowed or rejected by the solid / liquid (s/l) interface of a given type of the growing grains. It is suggested that the columnar grains push the hard particles to the end of a brass ingot during its continuous casting.
    Źródło:
    Archives of Metallurgy and Materials; 2017, 62, 4; 2461-2467
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of Separation Mechanism of The Metallic Phase of Slag in The Direct-To-Blister Process
    Analiza mechanizmu wydzielania fazy metalicznej w żużlu zawiesinowym
    Autorzy:
    Bydałek, A. W.
    Wołczyński, W.
    Bydałek, A.
    Schlafka, P.
    Kwapisiński, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/356919.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    decopperised
    crystallisation
    slag
    structure
    krystalizacja
    żużel
    struktura
    Opis:
    The article discusses the structure of the slag in the liquid state, the properties and interactions within the slag. The analysis of structures occurring in slag suspension were presented with regard to differences in chemical composition in micro-areas. Two different mechanisms for formation of precipitates in Cu-Fe-Pb alloys during extraction were showed.
    W artykule omówiono strukturę żużli w stanie ciekłym, oraz właściwości i oddziaływania wewnątrz żużli. Przedstawiono wyniki analiz występujących struktur w żużlu zawiesinowym, w odniesieniu do różnic w składzie chemicznym w mikroobszarach. Wskazano na dwa różne mechanizmy tworzenia wydzieleń stopu Cu-Fe-Pb podczas ekstrakcji.
    Źródło:
    Archives of Metallurgy and Materials; 2015, 60, 3; 2347-2353
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Complex Reagent Efficiency in Reduction of Copper from the Slags in Conditions of the Smelter & Refinery Plant - Głogów
    Autorzy:
    Wołczyński, W.
    Migas, P.
    Bydałek, A. W.
    Najman, K.
    Senderowski, C.
    Kwapisiński, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/382620.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    solidification process
    copper droplets
    complex reagent
    slag
    thermo-chemical treatment
    krzepnięcie
    miedź
    odczynniki
    żużel
    obróbka cieplno-chemiczna
    Opis:
    The copper droplets contained in the post-processing liquid slag are subjected to the treatment by the complex reagent. The complex reagent has been recently elaborated and patented in frame of the Grant No. PBS3/A5/45/2015. In particular, the complex reagent is dedicated to the post-processing slags coming from the Smelter and Refinery Plant, Głogów, as a product of the direct-to-blister technology performed in the flash furnace. The recently patented complex reagent effectively assists not only in agglomeration, and coagulation but also in the deposition of the copper droplets at the bottom of crucible / furnace as well. The treatment of the post-processing slags by the complex reagent was performed in the BOLMET S.A. Company as in the industrial conditions which were similar to those usually applied in the KGHM – Polish Copper (Smelter and Refinery Plant, Głogów). The competition between buoyancy force and gravity is studied from the viewpoint of the required deposition of coagulated copper droplets. The applied complex reagent improves sufficiently the surface free energy of the copper droplets. In the result, the mechanical equilibrium between coagulated copper droplets and surrounding liquid slag is properly modified. Finally, sufficiently large copper droplets are subjected to a settlement on the crucible / furnace bottom according to the requirements.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 3; 86-90
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Numerical Model for Solidification Zones Selection in the Large Ingots
    Autorzy:
    Wołczyński, W.
    Kwapisiński, P.
    Kania, B.
    Wajda, W.
    Skuza, W.
    Bydałek, A. W.
    Powiązania:
    https://bibliotekanauki.pl/articles/379882.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    theory of crystallization
    thermal gradient field
    constrained solidification
    unconstrained solidification
    teoria krystalizacji
    gradientowe pole temperatury
    krzepnięcie ograniczone
    Opis:
    A vertical cut at the mid-depth of the 15-ton forging steel ingot has been performed by curtesy of the CELSA – Huta Ostrowiec plant. Some metallographic studies were able to reveal not only the chilled undersized grains under the ingot surface but columnar grains and large equiaxed grains as well. Additionally, the structural zone within which the competition between columnar and equiaxed structure formation was confirmed by metallography study, was also revealed. Therefore, it seemed justified to reproduce some of the observed structural zones by means of numerical calculation of the temperature field. The formation of the chilled grains zone is the result of unconstrained rapid solidification and was not subject of simulation. Contrary to the equiaxed structure formation, the columnar structure or columnar branched structure formation occurs under steep thermal gradient. Thus, the performed simulation is able to separate both discussed structural zones and indicate their localization along the ingot radius as well as their appearance in term of solidification time.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 4; 87-90
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Structural Analysis of the Selected Products From the Suspension Furnace Produced in the Internal Recycling
    Autorzy:
    Bydałek, A. W.
    Schlafka, P.
    Grządko, K.
    Wołczyński, W.
    Kwapisiński, P.
    Bromber, S.
    Wędrychowicz, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/382682.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    slag
    copper recovery
    recycling
    żużel
    odzyskiwanie miedzi
    recykling
    Opis:
    There are presents the internal recycling in anode furnace, in addition to mainly blister copper and converter copper. During the process there arise the two types of semi-finished products intended for further pyro metallurgical processing: anode copper and anode slag. The stream of liquid blister copper enters into the anode furnace treatment, in which the losses are recovered, e.g. copper, resulting from oxidation and reduction of sulfides, oxides and the oxidation of metallic compounds of lead, zinc and iron. In the liquid phase there are still gaseous states, which gives the inverse relationship relating to the solid phase, wherein the gases found an outlet in waste gas or steam. The results of chemical analysis apparently differ from each other, because crystallite placement, the matrix structure and the presence of other phases and earth elements are not compared, which can be regained in the process of electrorefining. One should not interpret negatively smaller proportion of copper in the alloy, since during the later part of the production more elements can be obtained, for example from sludge, such as platinum group metals and lanthanides. According to the research the quality of blister copper, to a large extent, present in the alloy phase to many other elements, which can be recovered.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 2; 9-14
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Determining the Degree of Removal of Copper From Slag
    Autorzy:
    Bydałek, A. W.
    Migas, P.
    Wołczyński, W.
    Biernat, S.
    Bydałek, A.
    Jasińska, K.
    Kwapisiński, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/381015.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    post process slag
    copper recovery
    coagulation
    żużel poobróbkowy
    odzysk miedzi
    proces koagulacji
    Opis:
    The scope of work included the launch of the process of refining slag suspension in a gas oven using a variety of technological additives. After the refining process (in the context of copper recovery), an assessment of the effect of selected reagents at the level of the slag refining suspension (in terms of copper recovery). Method sieve separated from the slag waste fraction of metallic, iron - silicate and powdery waste. Comparison of these photographs macroscopic allowed us to evaluate the most advantageous method of separating metallic fraction from the slag. After applying the sample A (with KF2 + NaCl) we note that in some parts of the slag are still large amounts of metallic fraction. The fraction of slag in a large majority of the elements has the same size of 1 mm, and a larger portion of the slag, the size of which is from 2 to 6 mm. Definitely the best way is to remove the copper by means of the component B (with NaCl ) and D (with KF2). However, as a result of removing the copper by means of component C (with CaO) were also obtained a relatively large number of tiny droplets of copper, which was problematic during segregation. In both cases we were able to separate the two fractions in a fast and simple manner.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 4; 41-46
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-9 z 9

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