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Tytuł:
Fatigue Resistance of A390.0 Alloy Modified with Phosphorus
Autorzy:
Wieszała, R.
Piątkowski, J.
Powiązania:
https://bibliotekanauki.pl/articles/381178.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
fatigue wear
unilateral pulsating vibration
hypereutectic Al-Si alloy
zużycie zmęczeniowe
drganie pulsacyjne
stop nadeutektyczny Al-Si
Opis:
The paper presents fatigue tests (unilateral pulsating vibrations) for hypereutectic silumin AlSi17Cu5Mg aimed at simulation of deflection of the piston head in a combustion engine. The methodology of the tests and the way of marking the deflection of the tested material is described together with the detailed description of the test stand. The fatigue resistance ZG was identified in the tested material and a Wöhler diagram was prepared to show the areas of limited and unlimited fatigue resistance.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Crystallization of AlSi17Cu5Mg Alloy after Time-thermal Treatment
Autorzy:
Piątkowski, J.
Kamiński, P.
Powiązania:
https://bibliotekanauki.pl/articles/382327.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
hypereutectic Al-Si alloy
overheating
thermal analysis
crystallization process
stop nadeutektyczny Al-Si
przegrzanie
analiza termiczna
proces krystalizacji
Opis:
In the dissertation it has been shown, that so called “time-thermal treatment” (TTT) of the alloy in liquid state as overheating the metal with around 250°C above Tliq. and detailing it in temperature for 30 to 40 minutes has the influence on changing the crystallization parameters (Tliq., TEmin., TEmax., TE(Me), TSol.). It was ascertained, that overheating the AlSi17Cu5Mg alloy substantially above Tliq. results with microcrystalline structure. Evenly distributed in the eutectic warp primeval silicon crystals and supersaturated with alloying additives of base content (Cu, Mg, Fe) of α(Al) solution, ensures not only increase durability in ambient temperature, but also at elevated temperature (250°C), what due to it’s use in car industry is an advantage.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 83-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Tribological Properties of AlSi17Cu5Mg Alloy Modified with CuP Master Alloy with Various Speeds of Friction
Autorzy:
Piątkowski, J.
Wieszała, R.
Powiązania:
https://bibliotekanauki.pl/articles/380741.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
friction coefficient
power of frictions
tribology
hypereutectic alloy Al-Si
współczynnik tarcia
siła tarcia
tribologia
stop Al-Si
Opis:
The paper presents the influence of modification with phosphorus (CuP10) on the tribological properties of the alloy AlSi17Cu5Mg coupled abrasively with cast-iron EN GJL-350. Tests of coefficient of friction and wear of mass were conducted on tribological tester T-01. An important aspect in the assessment of the tribological properties is the analysis of initial material microstructure in reference to silumin which underwent modification with phosphorus. It was found that the difference in structure of tested materials, mainly sizes of primary silicon crystals significantly influences the tribological properties whereas the speed change of the friction knot does not have such big influence.
Źródło:
Archives of Foundry Engineering; 2016, 16, 1; 45-48
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Chosen Aspects of Quality Defects of ”Alphin” Inserts in Combustions Pistons
Autorzy:
Piątkowski, J.
Kamiński, P.
Powiązania:
https://bibliotekanauki.pl/articles/381700.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si casting alloy
quality defect
alphin inserts
motor piston
stop odlewniczy Al-Si
wada jakości
tłok silnikowy
Opis:
The chosen, typical causes of quality defects of cast-iron „alphin” rings embedded in aluminum cast are being presented in this paper. Diffusive joint of those inserts with the pistons casts is being used, due to extreme work conditions of destructive influence of the fuel mix and variable thermo-mechanical loads, which reign in the combustion motor working chamber.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 61-64
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Application of FEM Analysis for Evaluation of the Stress and Deformation Distributions in the Top Layer of A390.0 Alloy During Friction
Autorzy:
Wieszała, R.
Piątkowski, J.
Bąkowski, H.
Powiązania:
https://bibliotekanauki.pl/articles/381624.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
hypereutectic Al-Si alloy
surface layer
finite elements method
FEM
stop Al-Si
warstwa powierzchniowa
metoda elementów skończonych
MES
Opis:
The paper presents an analysis of the effect of shape of primary silicon crystals on the sizes of stresses and deformations in a surface layer of A390.0 alloy by Finite Elements Method (FEM). Analysis of stereological characteristics of the studied alloy, performed based on a quantitative metallographic analysis in combination with a statistical analysis, was used for this purpose. The presented simulation tests showed not only the deposition depth of maximum stresses and strains, but also allowed for determining the aforementioned values depending on the shape of the silicon crystals. The studied material is intended for pistons of internal combustion engines, therefore the analysis of the surface layer corresponded to conditions during friction in a piston-cylinder system of an internal combustion engine having power of up to 100 kW. The obtained results showed important differences in the values of stresses and strains up to 15% between various shape of the silicon crystals. Crystals with sharp edges caused higher stresses and deformation locally than those with rounded shapes.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 228-234
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Laser Surface Remelting on the Microstructure of EN AC-48000 Cast Alloy
Autorzy:
Piątkowski, J.
Grabowski, A.
Czerepak, M.
Powiązania:
https://bibliotekanauki.pl/articles/380632.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
surface treatment
Al-Si alloy
laser surface remelting
rapid solidification
obróbka powierzchniowa
stop Al-Si
laserowe przetapianie powierzchni
krystalizacja szybka
Opis:
Paper present a thermal analysis of laser heating and remelting of EN AC-48000 (EN AC-AlSi12CuNiMg) cast alloy used mainly for casting pistons of internal combustion engines. Laser optics were arranged such that the impingement spot size on the material was a circular with beam radius rb changes from 7 to 1500 μm. The laser surface remelting was performed under argon flow. The resulting temperature distribution, cooling rate distribution, temperature gradients and the depth of remelting are related to the laser power density and scanning velocity. The formation of microstructure during solidification after laser surface remelting of tested alloy was explained. Laser treatment of alloy tests were perform by changing the three parameters: the power of the laser beam, radius and crystallization rate. The laser surface remelting needs the selection such selection of the parameters, which leads to a significant disintegration of the structure. This method is able to increase surface hardness, for example in layered castings used for pistons in automotive engines.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 217-221
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure and Mechanical Properties of AlSiCuMg Alloy after Thermo Processing
Autorzy:
Piątkowski, J.
Kamiński, P.
Powiązania:
https://bibliotekanauki.pl/articles/379577.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
hypereutectic Al-Si alloy
overheating
CuP10 master alloy
mechanical properties
microstructure
stop nadeutektyczny Al-Si
przegrzanie
stop CuP10
właściwości mechaniczne
Opis:
In the dissertation it has been shown, that so called „time-thermal treatment” (TTT) of the alloy in liquid state, as overheating the metal with around 250°C above the Tliq. and detaining it in this temperature for around 30 minutes, improves the mechanical properties (HB, Rm, R0,2). It was ascertained, that overheating the AlSi17Cu5Mg alloy aids the modification, resulting with microcrystalline structure. Uniform arrangement of the Si primeval crystals in the warp, and α(Al) solution type, supersaturated with alloying elements present in the base content (Cu, Mg) assures not only increased durability in the ambient temperature, but also at elevated temperature (250°C), what is an advantage, especially due to the use in car industry.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 79-82
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Modifications on Fatigue Strength of AlSi17Cu5Mg(Fe) Alloy Used for Pistons for Internal Combustion Engines
Autorzy:
Piątkowski, J.
Wieszała, R.
Powiązania:
https://bibliotekanauki.pl/articles/352387.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
fatigue strength
Al-Si alloys
FEM analysis
Wöhler diagram
Opis:
Technological progress in construction of automotive vehicles, particularly in construction of engines, enforces simultaneous changes in foundry properties of aluminum alloys used in automotive industry. Until recently, abrasion resistance was the main usability criterion of a material used for pistons for internal combustion engines. At present however, because of the complexity of the process of the fuel mixture combustion, more restrictive standards of limited hydrocarbon emission, and the pursuit of reduction of the vehicle’s mass, fatigue strength of silumins enjoys a continuously increasing interest. The paper presents results of a computer simulation using the finite element method (FEM) and a real fatigue test of AlSi17Cu5Mg(0.5Fe) (A390.0) alloy with unilateral variable bending. The tests aimed to simulate a deflection of a combustion engine piston in a cylinder barrel were carried out in two variants: for a non-modified alloy and an alloy modified with CuP10 master alloy. Based on the distribution of stresses according to the Huber-Mises-Hencky theory (for a given range of the deflection from 0.1 to 0.3 mm), Wöhler curve was determined for the studied alloy. Based on on microstructural investigations, cracks of primary Si crystals were found, caused by fatigue changes resulting from unilateral pulsating vibrations.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 1; 135-141
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Chosen Abrasive Wear Parameters on Fault-free Operation Time of the Cylinder-Piston System
Autorzy:
Piątkowski, J.
Mesjasz, A.
Powiązania:
https://bibliotekanauki.pl/articles/382390.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
reliability
Weibull analysis
hypereutectic Al-Si alloy
regress analysis
correlation analysis
niezawodność
analiza Weibulla
stop nadeutektyczny Al-Si
analiza regresji
analiza korelacji
Opis:
In the paper the method of data modeling for damages, that has values higher than zero, is being shown. With the use of Weibull distribution, with prior regression and correlation analysis, the chosen parameters, that define durability and break down level of two populations of AlSi17Cu5Mg, were set. The calculation sheet that is shown for reliability allows the creation of so called survival chart, and on the basis of durability data the average warrantee time can be defined at the pre-exploitation stage.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 69-72
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Application of ATD and DSC Methods to Study of the EN AC-48000 Alloy Phase Transformations
Autorzy:
Piątkowski, J.
Przeliorz, R.
Szymszal, J.
Powiązania:
https://bibliotekanauki.pl/articles/380416.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si
thermal analysis
differential scanning calorimetry
phase transformations
enthalpy
stop Al-Si
analiza termiczna
różnicowa kalorymetria skaningowa
przemiany fazowe
entalpia
Opis:
Tests concerning EN AC 48000 (AlSi12CuNiMg) alloy phase transition covered (ATD) thermal analysis and (DSC) differential scanning calorimetry specifying characteristic temperatures and enthalpy of transformations. ATD thermal analysis shows that during cooling there exist: pre-eutectic crystallization effect of Al9Fe2Si phase, double eutectic and crystallization α(Al)+β(Si) and multi-component eutectic crystallization. During heating, DSC curve showed endothermic effect connected with melting of the eutectic α(Al)+β(Si) and phases: Al2Cu, Al3Ni, Mg2Si and Al9Fe2Si being its components. The enthalpy of this transformation constitutes approx. +392 J g-1. During freezing of the alloy, DSC curve showed two exothermal reactions. One is most likely connected with crystallization of Al9Fe2Si phase and the second one comes from freezing of the eutectic α(Al)+β(Si). The enthalpy of this transformation constitutes approx. –340 J g-1. Calorimetric test was accompanied by structural test (SEM) conducted with the use of optical microscope Reichert and scanning microscope Hitachi S-4200. There occurred solution's dendrites α(Al), eutectic silicon crystal (β) and two types of eutectic solution: double eutectic α(Al)+β(Si) and multi-component eutectic α+AlSiCuNiMg+β.
Źródło:
Archives of Foundry Engineering; 2017, 17, 2; 207-211
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Study of Phase Transformations of AlSi9Cu3 Alloy by DSC Method
Autorzy:
Piątkowski, J.
Przeliorz, R.
Gontarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/380349.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
Al-Si cast alloy
differential scanning calorimetry
thermal analysis
phase transformation
enthalpy
stop odlewniczy Al-Si
skaningowa kalorymetria różnicowa
analiza termiczna
przemiana fazowa
entalpia
Opis:
With the use of differential scanning calorimetry (DSC), the characteristic temperatures and enthalpy of phase transformations were defined for commercial AlSi9Cu3 cast alloy (EN AC-46000) that is being used for example for pressurized castings for automotive industry. During the heating with the speed of 10ºC∙min-1 two endothermic effects has been observed. The first appears at the temperature between 495 ºC and 534 ºC, and the other between 555 ºC and 631 ºC. With these reactions the phase transformation enthalpy comes up as +6 J g-1 and +327 J g-1. During the cooling with the same speed, three endothermic reactions were observed at the temperatures between 584 ºC and 471 ºC. The total enthalpy of the transitions is – 348 J g-1. Complimentary to the calorimetric research, the structural tests (SEM and EDX) were conducted on light microscope Reichert and on scanning microscope Hitachi S-4200. As it comes out of that, there are dendrites in the structure of α(Al) solution, as well as the eutectic (β) silicon crystals, and two types of eutectic mixture: double eutectic α(Al)+β(Si) and compound eutectic α+Al2Cu+β.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 109-112
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Data Simulation with the Use of Weibull Analysis for Evaluation of Reliability of Chosen Assortment
Autorzy:
Piątkowski, J.
Mesjasz, A.
Powiązania:
https://bibliotekanauki.pl/articles/381866.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
reliability
Weibull analysis
hypereutectic Al-Si cast alloy
regression analysis
correlation analysis
niezawodność
analiza Weibulla
stop nadeutektyczny Al-Si
analiza regresji
analiza korelacyjna
Opis:
In the dissertation the data modeling has been shown for the data that regards the damages, which value is above zero. With the use of Weibull distribution, with prior regression and correlation analysis chosen parameters that defines the life time and failure level of two populations of AlSi17Cu5 were defined. The calculation sheet of reliability allows to create so called survival diagram, and on the basis of durability data the average warrantee can be determined, on the pre-exploitation period.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 47-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Microstructure and Mechanical Properties of the AlSi17Cu5 Alloy after Heat Treatment
Mikrostruktura i właściwości mechaniczne stopu AlSsi17Cu5 po obróbce cieplnej
Autorzy:
Piątkowski, J.
Matuła, T.
Powiązania:
https://bibliotekanauki.pl/articles/355225.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting Al-Si-Me alloys
solution heat and aging
mechanical properties
microstructure
stopy odlewnicze Al-Si-Me
poddawanie przesyceniu i starzeniu
właściwości mechaniczne
mikrostruktura
Opis:
In the paper results of the microstructure and mechanical properties (HB, Rm and R0,2) of AlSi17Cu5 alloy, subjected by solution heat treatment (500ºC/6h/woda) and aging (200ºC/16h/piec) are presented. In next step the alloy was modified and heated significantly above the Tliq temperature (separately and together). It was found that the increase in the strength properties of the tested alloy after heat treatment compared to alloys without solution heat treatment and aging was due to precipitation hardening. The applied aging treatment of ingots (preceded by solution heat treatment), causes not only increase in concentration in α(Al) solid solution, but also a favorable change of the primary Si crystals morphology. During stereological measurements significant size reduction and change in the morphology of hypereutectic silicon crystals ware found. This effects can be further enhanced by overheating the alloy to a temperature of 920ºC and rapid cooling before casting of the alloy.
W pracy przedstawiono wyniki badań mikrostruktury i właściwości mechanicznych (HB, R,m i R0,2) odlewów ze stopu AlSi17Cu5 poddanych przesycaniu (500ºC/6h/wrząca woda) i starzeniu (200ºC/16h/piec) po procesie modyfikowania i znacznego przegrzania powyżej temperatury Tliq. (oddzielnie oraz łącznie). Stwierdzono, że podwyższenie właściwości wytrzymałościowych badanego stopu po obróbce cieplnej w stosunku do odlewów bez przesycania i starzenia nastąpiło na skutek utwardzania wydzieleniowego. Zastosowany zabieg starzenia poprzedzony przesycaniem, wywołuje nie tylko wzrost stężenia w roztworze stałym α(Al), ale też korzystną zmianę morfologii pierwotnych kryształów krzemu. Na podstawie pomiarów parametrów stereologicznych stwierdzono istotne zmniejszenie i zmianę morfologii nadeutektycznych kryształów krzemu, co dodatkowo można zintensyfikować przegrzaniem stopu do temperatury 920ºC i szybkim chłodzeniem przed odlaniem.
Źródło:
Archives of Metallurgy and Materials; 2015, 60, 3A; 1814-1817
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The mechanical properties of AlSi17Cu5 cast alloy after overheating and modification of CuP master alloy
Autorzy:
Piątkowski, J.
Jabłońska, M.
Powiązania:
https://bibliotekanauki.pl/articles/380532.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
hypereutectic Al-Si alloy
overheating
modification
CuP10 master alloy
mechanical properties
plastic properties
stop nadeutektyczny Al-Si
przegrzanie
modyfikacja
zaprawa CuP10
właściwości mechaniczne
właściwości plastyczne
Opis:
The paper presents the results of studies on the effect of the AlSi17Cu5 alloy overheating to a temperature of 920°C and modification with phosphorus (CuP10) on the resulting mechanical (HB, Rm, R0.2) and plastic (A5 and Z) properties. It has been shown that, so-called, "time-thermal treatment" (TTT) of an alloy in the liquid state, consisting in overheating the metal to about 250°C above Tliq., holding at this temperature by 30 minutes improves the mechanical properties. It has also been found that overheating of alloy above Tliq. enhances the process of modification, resulting in the formation of fine-grain structure. The primary silicon crystals uniformly distributed in the eutectic and characteristics of the \alfa(Al) solution supersaturated with alloying elements present in the starting alloy composition (Cu, Fe) provide not only an increase of strength at ambient temperature but also at elevated temperature (250°C).
Źródło:
Archives of Foundry Engineering; 2013, 13, 3; 68-71
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Casting Conditions on Tribological Properties of A390.0 Alloy
Autorzy:
Piątkowski, J.
Wieszała, R.
Gontarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/379531.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
alloy Al-Si
silumin
grey cast iron
tribological properties
friction coefficient
casting conditions
heat removal
stop Al-Si
żeliwo szare
właściwości tribologiczne
współczynnik tarcia
warunki odlewania
odprowadzanie ciepła
Opis:
The paper presents tribological properties of A390.0 (AlSi17Cu5Mg) alloy coupled in abrasive action with EN-GJL-350 grey cast-iron. The silumin was prepared with the use of two different technologies which differed in terms of cooling speed. In the first case the alloy was modified with foundry alloy CuP10 and cast to a standard tester ATD and in case of second option the modified alloy was cast into steel casting die. Due to different speed of heat removal the silumins varied in structure, particularly with size of primary crystals of silicon and their distribution in matrix which had a significant influence of friction coefficient in conditions of dry friction.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 95-98
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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