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Tytuł:
Materials Used in the Automotive Industry
Autorzy:
Orłowicz, A. W.
Mróz, M.
Tupaj, M.
Trytek, A.
Powiązania:
https://bibliotekanauki.pl/articles/383174.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
automotive industry
foundry material
casting technique
przemysł motoryzacyjny
materiał odlewniczy
technika odlewnicza
Opis:
Elaborated shapes of many car components are the reason for which the use of casting techniques to fabricate them is a solution wellfounded from the economical point of view. Currently applicable regulatory requirements concerning emissions of exhaust fumes force the carmakers to reduce the overall weight of their products, as this is a basic precondition for reducing fuel consumption. As a result, newly launched car models contain a continuously increasing share of thin-walled castings made of materials which ensure a satisfactory level of service properties. At the same time, developing new technological processes allowing to extend the service life of individual components by means of surface improving becomes more and more important.
Źródło:
Archives of Foundry Engineering; 2015, 15, 2; 75-78
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Examination of Electrical Resistance of Carburizers Used for Cast Iron Production
Autorzy:
Książek, D.
Koza, M.
Bieroński, M.
Krasa, O.
Kuś, R.
Powiązania:
https://bibliotekanauki.pl/articles/381730.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
cast iron
foundry material
carburizer
electrical resistance
żeliwo
materiał odlewniczy
nawęglacz
opór elektryczny
Opis:
The publication presents the results of examination of selected carburizers used for cast iron production with respect to their electric resistance. Both the synthetic graphite carburizers and petroleum coke (petcoke) carburizers of various chemical composition were compared. The relationships between electrical resistance of tested carburizers and their quality were found. The graphite carburizers exhibited much better conductivity than the petcoke ones. Resistance characteristics were different for the different types of carburizers. The measurements were performed according to the authors’ own method based on recording the electric current flow through the compressed samples. The samples of the specified diameter were put under pressure of the gradually increased value (10, 20, 50, 60, and finally 70 bar), each time the corresponding value of electric resistance being measured with a gauge of high accuracy, equal to 0.1μΩ. The higher pressure values resulted in the lower values of resistance. The relation between both the thermal conductance and the electrical conductance (or the resistance) is well known and mentioned in the professional literature. The results were analysed and presented both in tabular and, additionally, in graphic form.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 65-68
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of time and pressure of forming a pattern on mechanical properties
Autorzy:
Pacyniak, T.
Buczkowska, K.
Kaczorowski, R.
Powiązania:
https://bibliotekanauki.pl/articles/382163.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
foundry engineering
lost foam
polystyrene pattern
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
przemysł odlewniczy
tracona piana
styropianowy model odlewniczy
Opis:
In this paper, the technology of forming patterns on a research station equipped with an autoclave A-600 of Polish company GROM is presented. This study was conducted to determine the influence of pressure and time of forming a pattern on the bending strength. Analysis of the results confirmed that bending strength increases with increasing the pressure. The time of forming a pattern has a similar effect.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 151-156
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Cast construction elements for heat treatment furnaces
Autorzy:
Piekarski, B.
Drotlew, A.
Powiązania:
https://bibliotekanauki.pl/articles/382333.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
zakład obróbki cieplnej
Opis:
The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 163-170
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Analysis of Selected Properties of Green Sands with Modified Starch-based Additives
Autorzy:
Kaczmarska, K.
Grabowska, B.
Drożyński, D.
Powiązania:
https://bibliotekanauki.pl/articles/382341.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative moulding material
green sand system
moulding sand
carboxymethyl starch sodium
innowacyjny materiał odlewniczy
masa formierska
skrobia karboksymetylowana
Opis:
The aim of this study was the preliminary assessment the effectiveness of application of sodium carboxymethyl starch (CMS-Na) as an additives to green sands with bentonite. Two modified starches CMS-Na having a low and a high degree of substitution (DS), 0.2 and 0.9 respectively, were chosen for preparing moulding sands. Influence of modified starch with different DS on the properties of the green sand was determined based on the results of the determination: apparent density, permeability, free flowability, friability and compressive strength, tensile and shear green sands with the addition of starch. The properties of the starch without starch-based additives were compared with the properties of green sand containing in the composition of CMS-Na with different degree of substitution.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3 spec.; 127-131
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Aging Time Effects of the Pre-expanded Polystyrene on the Patterns Mechanical Properties
Autorzy:
Buczkowska, K.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381049.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
Innovative casting material
foundry
lost foam
model of polystyrene
casting
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
tracona piana
polistyrenowy model odlewniczy
Opis:
The aging granulate is to activate the blowing agent during the manufacturing process to granulate models can re-expand and shape the model of well-sintered granules, smooth surface and a suitable mechanical strength. The article presents the results of studies which aim was to determine the optimum time for aging pre-foamed granules for pre-selected raw materials. The testing samples were shaped in an autoclave, with constant parameters sintering time and temperature. Samples were made at 30 minute intervals. Models have been subjected to flexural strength and hardness.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 131-137
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Modification of Foundry Binders by Biodegradable Material
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Powiązania:
https://bibliotekanauki.pl/articles/380402.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environmental protection
innovative foundry material
phenol-furfuryl resin
hydrated sodium silicate
biodegradable material
ochrona środowiska
innowacyjny materiał odlewniczy
uwodniony krzemian sodu
materiał biodegradowalny
Opis:
The paper presents the impact of biodegradable material - polycaprolactone (PCL) on selected properties of moulding sands. A self-hardening moulding sands with phenol-furfuryl resin, which is widely used in foundry practice, and an environmentally friendly self-hardening moulding sand with hydrated sodium silicate where chosen for testing. The purpose of the new additive in the case of synthetic resin moulding sands is to reduce their harmfulness to the environment and to increase their “elasticity” at ambient temperature. In the case of moulding sands with environmentally friendly hydrated sodium silicate binder, the task of the new additive is to increase the elasticity of the tested samples while preserving their ecological character. Studies have shown that the use of 5% PCL in moulding sand increases their flexibility at ambient temperature, both with organic and inorganic binders. The influence of the new additive on the deformation of the moulding sands at elevated temperatures has also been demonstrated.
Źródło:
Archives of Foundry Engineering; 2018, 18, 2; 31-34
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Flexibility of Pusher Furnace Grate
Autorzy:
Słowik, J. A.
Drotlew, A.
Piekarski, B.
Powiązania:
https://bibliotekanauki.pl/articles/383197.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
heat treatment plant
pusher furnace
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
obróbka cieplna
piec przepychowy
Opis:
The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression) and lengthwise (parallel to the direction of compression), was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise), while the exact position of segments changes the grate flexibility by less than 1%.
Źródło:
Archives of Foundry Engineering; 2016, 16, 4; 137-140
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An Application for Infrared Camera in Analyzing of the Solidification Process of Al-Si Alloy
Autorzy:
Władysiak, R.
Kozuń, A.
Powiązania:
https://bibliotekanauki.pl/articles/381103.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
thermography
TDA method
silumin
microstructure
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
termografia
metoda ATD
mikrostruktura
Opis:
The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler TDA-10, that was cooling down in ambient air. The study was conducted for silumin AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of neareutectic silumin.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 81-84
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of two-stage isothermal annealing on microstructure CuAl10Fe5Ni5 bronze with additions of Si, Cr, Mo, W and C
Autorzy:
Pisarek, B. P.
Powiązania:
https://bibliotekanauki.pl/articles/380284.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
technological properties
bronze alloy
TTT curve
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
właściwości technologiczne
stop brązu
Opis:
The aim of this study was to investigate the effect of a two-step isothermal annealing respectively at 1000 ˚C for 30 min, then at the range of 900÷450 ˚C increments 50 ˚C on the microstructure CuAl10 Ni5Fe5 bronze with additions of Si, Cr, Mo, W and C, cast into sand moulds. The study concerned the newly developed species, bronze, aluminium-iron-nickel with additions of Si, Cr, Mo, W and C. In order to determine the time and temperature for the characteristic of phase transitions that occur during heat treatment of the test method was used thermal and derivation analysis (TDA). The study was conducted on cylindrical test castings cast in the mould of moulding sand. It was affirmed that one the method TDA can appoint characteristic for phase transformations points about co-ordinates: τ (s), t (˚C), and to plot out curves TTT for the studied bronze with their use. It was also found that there is a five isothermal annealing temperature ranges significantly altering the microstructure of examined bronze.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 187-194
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Experimental Investigations on the Ejector Forces in the Die Casting Process
Autorzy:
Krischke, S.
Müller, S.
Schuchardt, T.
Kouki, Y.
Dilger, K.
Powiązania:
https://bibliotekanauki.pl/articles/382411.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
information technology
foundry industry
high pressure die casting
ejector force
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
technologia informatyczna
przemysł odlewniczy
odlewanie wysokociśnieniowe
Opis:
A measuring system was developed for the measurement of ejector forces in the die casting process. When selecting the sensor technology, particular care was taken to ensure that measurements can be taken with a high sampling rate so that the fast-running ejection process can be recorded. For this reason, the system uses piezoelectric force sensors which measure the forces directly at the individual ejector pins. In this way, depending on the number of sensors, it is possible to determine both the individual ejector forces and the total ejector force. The system is expandable and adaptable with regard to the number and position of the sensors and can also be applied to real HPDC components. Automatic triggering of the measurements is also possible. In addition to the measuring system, a device and a method for in-situ calibration of the sensors have also been developed. To test the measuring system, casting experiments were carried out with a real aluminium HPDC aluminium component. The experiments showed that it is possible to measure the ejector forces with sufficient sampling rate and also to observe the process steps of filling, intensification and die opening by means of ejector forces. Experimental setup serves as a basis for future investigations regarding the influencing parameters on the ejection process.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 116-119
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New Materials in the Production of Moulding and Core Sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Grabarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/383336.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
binder
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierskia
spoiwo
materiał biodegradowalny
Opis:
The article shows the influence of environment requirements on changes in different foundry moulding sands technologies such as cold box, self-hardening moulding sands and green sands. The aim of the article is to show the possibility of using the biodegradable materials as binders (or parts of binders’ compositions) for foundry moulding and core sands. The authors concentrated on the possibility of preparing new binders consisting of typical synthetic resins - commonly used in foundry practice - and biodegradable materials. According to own research it is presumed that using biodegradable materials as a part of new binders’ compositions may cause not only lower toxicity and better ability to reclaim, but may also accelerate the biodegradation rate of used binders. What’s more, using some kinds of biodegradable materials may improve flexibility of moulding sands with polymeric binder. The conducted research was introductory and took into account bending strength and thermal properties of furan moulding sands with biodegradable material (PCL). The research proved that new biodegradable additive did not decrease the tested properties.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 25-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Structure and properties of new ecological copper alloys for fittings
Autorzy:
Juszczyk, B.
Kulasa, J.
Cwolek, B.
Malec, W.
Wierzbicki, Ł.
Powiązania:
https://bibliotekanauki.pl/articles/380157.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting material
innovative casting technology
ecological brass
thermal derivative analysis
innowacyjny materiał odlewniczy
innowacyjna technologia odlewnicza
mosiądz ekologiczny
analiza termiczna
analiza derywacyjna
Opis:
The article presents the results of studies concerning the selection of the chemical composition of the new ecological copper alloys for fittings. It was analyzed, among other things, the impact of the content of bismuth, aluminum, iron and boron. Their solidification process was characterized on the grounds of thermal and derivative analysis (TDA). Also the microstructure and mechanical properties were analyzed. Casting properties were determined by the castability spiral test. It was found that zinc is an essential component of the tested group of alloys, determining the course of their crystallization, phase composition and microstructure. There was no significant effect from the other elements on the course of crystallization. The obtained results revealed that bismuth is the element of the strongest impact on the castability changes. The formulated alloys surpass the commonly used standardized alloy intended for components of fittings, namely MO59, in terms of casting and mechanical (hardness) properties.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 97-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Roughness of surface of vacuum castings prepared in plaster moulds
Autorzy:
Pawlak, M.
Powiązania:
https://bibliotekanauki.pl/articles/382696.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
modern casting material
modern casting technology
precision casting
plaster mould
surface roughness
nowoczesny materiał odlewniczy
nowoczesna technologia odlewnicza
odlewanie precyzyjne
forma gipsowa
chropowatość powierzchni
Opis:
The results of researches on surface roughness of CuSn10 and CuSn5Zn5Pb5 bronzes and aluminum AlSi11 alloy vacuum castings prepared in plaster moulds are presented in this paper. Test samples were cut from stripe castings of dimensions 100x15x1 mm. Surfaces were carefully cleaned with use of soft brush than in ultrasonic washer and dried. Experimental castings were prepared in moulds made of two types of plaster. Cast temperatures were 1120 and 1200°C for bronzes and 700 and 800°C for silumin. Temperatures of the mould were 500 and 600°C for bronzes and 200 and 300°C for aluminum alloy. The roughness measurements were carried out with use of Hommelwerke Tester T1000. The average arithmetic deviation of roughness profile Ra, the ten-point height of irregularities Rz and maximum peak to valley height Rm, were measured. It can be stated, on the base of obtained results, that technology of casting in plaster moulds allows preparation of castings of very low roughness, average Ra=0,88÷1,74μm for bronzes and Ra=0,59÷0,83μm for aluminum alloys. Roughness of the surface depends in fact on the cast material. Type of plaster and casting parameters have negligible influence on it.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 157-162
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Study of Thermal Properties of Cast Metal-Ceramic Composite Foams
Autorzy:
Gawdzińska, K.
Chybowski, L.
Przetakiewicz, W.
Powiązania:
https://bibliotekanauki.pl/articles/382873.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting material
foundry technology
metal composite foam
ceramic composite foam
thermal properties
materiał odlewniczy
technologia odlewnicza
piana metalowa
piana ceramiczna
piana kompozytowa
właściwości termiczne
Opis:
Owing to its properties, metallic foams can be used as insulation material. Thermal properties of cast metal-ceramic composite foams have applications in transport vehicles and can act as fire resistant and acoustic insulators of bulkheads. This paper presents basic thermal properties of cast and foamed aluminum, the values of thermal conductivity coefficient of selected gases used in foaming composites and thermal capabilities of composite foams (AlSi11/SiC). A certificate of non-combustibility test of cast aluminum-ceramic foam for marine applications was included inside the paper. The composite foam was prepared by the gas injection method, consisting in direct injection of gas into liquid metal. Foams with closed and open cells were examined. The foams were foaming with foaming gas consisting of nitrogen or air. This work is one of elements of researches connected with description of properties of composite foams. In author's other works acoustic properties of these materials will be presented.
Źródło:
Archives of Foundry Engineering; 2017, 17, 4; 47-50
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł

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