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    Wyświetlanie 1-11 z 11
    Tytuł:
    Achieving Control of Coating Process in your Foundry
    Autorzy:
    Di Muoio, G. L.
    Tiedje, N. S.
    Powiązania:
    https://bibliotekanauki.pl/articles/383283.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative moulding technology
    innovative moulding material
    quality management
    coating process control
    sand compaction
    coating penetration
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    zarządzanie jakością
    zagęszczanie masy
    Opis:
    Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating process is prerequisite for a stable drying process. In this study, we analyse the effect of different variables on the coating layer properties. We start by considering four critical variables identified in a previous study such as sand compaction, coating density, dipping time and gravity and then we add centre points to the original experimental plans to identify possible non-linear effects and variation in process stability. Finally, we investigate the relation between coating penetration (a variable that is relatively simple to measure in production) and other coating layer thickness properties (relevant for the drying process design). Correlations are found and equations are provided. In particular it is found that water thickness can be directly correlated to penetration with a simple linear equation and without the need to account for other variables.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 4; 110-114
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Possibility of utilizing thermosetting moulding sands by microwave heating
    Autorzy:
    Granat, K.
    Nowak, D.
    Stachowicz, M.
    Pigiel, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/380427.pdf
    Data publikacji:
    2011
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    microwave heating
    thermosetting moulding sand
    innowacyjna technologia odlewnicza
    nagrzewanie mikrofalowe
    masa formierska termoutwardzalna
    Opis:
    The paper presents a semi-industrial reactor designed for utilisation of waste moulds and cores made of thermosetting moulding sands by microwave incinerating. It was found that a possibility exists of effective incinerating residues of this kind waste cores or moulds left after casting. The research evidences that the apparatus permits effective control of the applied microwave heating process. Preliminary tests of microwave heating indicated that incinerating waste moulds and cores made of industrially used moulding sands based on phenolic-formaldehyde resins is an effective method of their utilization. Application of microwave heating for incinerating waste moulds and cores containing synthetic resins as binders guarantees significant and measurable economical benefits resulting from reduced process time.
    Źródło:
    Archives of Foundry Engineering; 2011, 11, 3 spec.; 71-74
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of Quartz Sand Quality on Bending Strength and Thermal Deformation of Moulding Sands with Synthetic Binders
    Autorzy:
    Dobosz, S. M.
    Grabarczyk, A.
    Major-Gabryś, K.
    Jakubski, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/380092.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    innovative foundry material
    quartz sand
    moulding sand
    synthetic resin
    hot distortion
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    piasek kwarcowy
    masa formierska
    żywica syntetyczna
    Opis:
    Modern techniques of castings production, including moulding sands production, require a strict technological regime and high quality materials. In the case of self-hardening moulding sands with synthetic binders those requirements apply mainly to sand, which adds to more than 98% of the whole moulding sand mixture. The factors that affect the quality of the moulding sands are both chemical (SiO2, Fe2O3 and carbonates content) and physical. Among these factors somewhat less attention is paid to the granulometric composition of the sands. As a part of this study, the effect of sand quality on bending strength Rgu and thermal deformation of self-hardening moulding sands with furfural and alkyd resin was assessed. Moulding sands with furfural resin are known [1] to be the most susceptible to the sand quality. A negative effect on its properties has, among others, high content of clay binder and so-called subgrains (fraction smaller than 0,1mm), which can lead to neutralization of acidic hardeners (in the case of moulding sands with furfuryl resin) and also increase the specific surface, what forces greater amount of binding agents. The research used 5 different quartz sands originating from different sources and characterized with different grain composition and different clay binder content.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 2; 9-12
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Impact of Microwave Penetration Depth on the Process of Heating the Moulding Sand with Sodium Silicate
    Autorzy:
    Nowak, D.
    Powiązania:
    https://bibliotekanauki.pl/articles/380638.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry material
    innovative foundry technology
    penetration depth
    microwaves
    electrical permittivity
    moulding sand
    innowacyjny materiał odlewniczy
    innowacyjna technologia odlewnicza
    głębokość wnikania
    mikrofale
    przenikalność elektryczna
    masa formierska
    Opis:
    This paper presents the impact of microwave penetration depth on the process of heating the moulding sand with sodium silicate. For each material it is affected by: the wavelength in vacuum and the real and imaginary components of the relative complex electrical permittivity εr for a selected measurement frequency. Since the components are not constant values and they change depending on the electrical parameters of materials and the frequency of the electromagnetic wave, it is indispensable to carry out laboratory measurements to determine them. Moreover, the electrical parameters of materials are also affected by: temperature, packing degree, humidity and conductivity. The measurements of the dielectric properties of moulding sand with sodium silicate was carried out using the perturbation method on a stand of waveguide resonance cavity. The real and imaginary components of the relative complex electrical permittivity was determined for moulding sand at various contents of sodium silicate and at various packing degrees of the samples. On the basis of the results the microwave penetration depth of moulding sand with sodium silicate was established. Relative literature contains no such data that would be essential to predicting an effective process of microwave heating of moulding sand with sodium silicate. Both the packing degree and the amount of sodium silicate in moulding sand turned out to affect the penetration depth, which directly translates into microwave power density distribution in the process of microwave heating of moulding sand with sodium silicate.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 115-118
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    New Materials in the Production of Moulding and Core Sands
    Autorzy:
    Dobosz, S. M.
    Major-Gabryś, K.
    Grabarczyk, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/383336.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    environment protection
    innovative foundry technology
    innovative foundry material
    moulding sand
    binder
    biodegradable material
    ochrona środowiska
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    masa formierskia
    spoiwo
    materiał biodegradowalny
    Opis:
    The article shows the influence of environment requirements on changes in different foundry moulding sands technologies such as cold box, self-hardening moulding sands and green sands. The aim of the article is to show the possibility of using the biodegradable materials as binders (or parts of binders’ compositions) for foundry moulding and core sands. The authors concentrated on the possibility of preparing new binders consisting of typical synthetic resins - commonly used in foundry practice - and biodegradable materials. According to own research it is presumed that using biodegradable materials as a part of new binders’ compositions may cause not only lower toxicity and better ability to reclaim, but may also accelerate the biodegradation rate of used binders. What’s more, using some kinds of biodegradable materials may improve flexibility of moulding sands with polymeric binder. The conducted research was introductory and took into account bending strength and thermal properties of furan moulding sands with biodegradable material (PCL). The research proved that new biodegradable additive did not decrease the tested properties.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 4; 25-28
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Mechanical and Thermal Deformation of Hot-box Moulding Sands
    Autorzy:
    Grabarczyk, A.
    Major-Gabryś, K.
    Dobosz, S. M.
    Jakubski, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/381390.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry material
    innovative foundry technology
    mechanical properties
    moulding sand deformation
    hot distortion
    innowacyjny materiał odlewniczy
    innowacyjna technologia odlewnicza
    właściwości mechaniczne
    odkształcenie masy formierskiej
    deformacja cieplna
    Opis:
    The constantly developing and the broadly understood automation of production processes in foundry industry, creates both new working conditions - better working standards, faster and more accurate production - and new demands for previously used materials as well as opportunities to generate new foundry defects. Those high requirements create the need to develop further the existing elements of the casting production process. This work focuses on mechanical and thermal deformation of moulding sands prepared in hot-box technology. Moulding sands hardened in different time periods were tested immediately after hardening and after cooling. The obtained results showed that hardening time period in the range 30-120 sec does not influence the mechanical deformation of tested moulding sands significantly. Hot distortion tests proved that moulding sands prepared in hot-box technology can be characterized with stable thermal deformation up to the temperature of circa 320 °C.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 4; 55-58
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Influence of Sand Grains Properties on Electrical Properties of Moulding Sand with Inorganic Binder
    Autorzy:
    Opyd, B.
    Granat, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/381698.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    innovative foundry material
    microwaves
    moulding sand
    sand grain
    water glass
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    mikrofale
    masa formierska
    osnowa piaskowa
    szkło wodne
    Opis:
    The paper presents the results of basic research on the influence of the properties of sand grains on electrical properties of water glass moulding sands. It shows electrical properties of the main component – sand grains, crucial to the kinetics of moulding sands heating, such as permittivity εr and loss factor tgδ. Measurements were carried out with the use of the perturbation method for silica, chromite and olivine sands of different mineral, chemical composition and particle size distribution, as well as for moulding sands with water glass grade 145. Analysis of the results of measurements of electrical properties shows that all moulding sands are characterized by a similar permittivity εr and loss factor tgδ. It was found that the electrical properties and the quantity and quality of other components may have a decisive influence on the effectiveness and efficiency of the microwave heating of moulding sands with sand grains. In determining the ability to efficiently absorb the microwave radiation for mixtures which moulding sands are, the impact of all components influencing their individual technological parameters should be taken into account.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 3; 43-46
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Water-Glass Content on Electrical Properties of Silica Sand-Based Moulding Sand
    Autorzy:
    Opyd, B.
    Nowak, D.
    Granat, K.
    Powiązania:
    https://bibliotekanauki.pl/articles/380420.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    microwaves
    moulding sand
    water glass
    electrical properties
    innowacyjna technologia odlewnicza
    mikrofale
    masa formierska
    szkło wodne
    właściwości elektryczne
    Opis:
    In the paper, presented are measurements of permittivity εr and loss factor tgδ of moulding sand depending on bonding material content, taken at 2.45 GHz by perturbation method on a stand of wave-guide resonance cavity. The determined electrical properties are crucial for kinetics of microwave heating of sandmixes containing water-glass as a binder. The measurements were taken for two sandmixes with various sand grains. The results indicate that, for a moulding sands containing water-glass, the relationship between loss factor value and binder concentration is linear. All the examined moulding sands, irrespective of their base, show a relatively high susceptibility to action of microwave field of frequency 2.45 GHz. The presented measurements make a ground for developing a mathematical model of microwave heating of the systems moulding sand-foundry tooling.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 3 spec.; 59-62
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Compositions: Biodegradable Material – Synthetic Resins as Moulding Sands Binders
    Autorzy:
    Major-Gabryś, K.
    Grabarczyk, A.
    Dobosz, S. M.
    Powiązania:
    https://bibliotekanauki.pl/articles/383210.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    environment protection
    innovative foundry technology
    innovative foundry material
    moulding sand
    furfuryl resin
    biodegradable material
    ochrona środowiska
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    masa formierska
    żywica furfurylowa
    materiał biodegradowalny
    Opis:
    Growing emission requirements are forcing the foundry industry to seek new, more environmentally friendly solutions. One of the solutions may be the technologies of preparing moulding and core sands using organic biodegradable materials as binders. However, not only environmental requirements grow but also those related to the technological properties of moulding sand. Advancing automation and mechanization of the foundry industry brings new challenges related to the moulding sands. Low elasticity may cause defects during assembly of cores or moulds by the manipulators. The paper presents the study of flexibility in the room temperature according to new method and resistance to thermal deformation of self-hardening moulding sands with furfuryl resin, containing biodegradable material PCL. The task of the new additive is to reduce the moulding sands harmfulness to the environment and increase its flexibility in the room temperature. The impact of the additive and the effect of the amount of binder on the properties of mentioned moulding sands were analysed. Studies have shown that the use of 5% of PCL does not change the nature of the thermal deformation curve, improves the bending strength of tested moulding mixtures and increases their flexibility at room temperature.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 4; 75-78
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Moulding Sand with Inorganic Cordis Binder for Ablation Casting
    Autorzy:
    Hosadyna-Kondracka, M.
    Major-Gabryś, K.
    Kamińska, J.
    Grabarczyk, A.
    Angrecki, M.
    Powiązania:
    https://bibliotekanauki.pl/articles/382039.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    innovative foundry material
    ablation casting
    moulding sand
    inorganic binder
    thermal curing
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    odlewanie ablacyjne
    masa formierska
    spoiwo nieorganiczne
    utwardzanie termiczne
    Opis:
    The essence of ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and a water-soluble binder. After pouring the mould with liquid metal, while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. This paper focuses on the selection of moulding sands with hydrated sodium silicate for moulds used in the ablation casting. The research is based on the use of Cordis binder produced by the Hüttenes-Albertus Company. It is a new-generation inorganic binder based on hydrated sodium silicate. Its hardening takes place under the effect of high temperature. As part of the research, loose moulding mixtures based on the silica sand with different content of Cordis binder and special Anorgit additive were prepared. The reference material was sand mixture without the additive. The review of literature data and the results of own studies have shown that moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties to be used in the ablation casting process. Additionally, at the Foundry Research Institute in Krakow, preliminary semi-industrial tests were carried out on the use of Cordis sand technology in the manufacture of moulds for ablation casting. The possibility to use these sand mixtures has been confirmed in terms of both casting surface quality and sand reclamation.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 4; 110-115
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Method of the moulding sands binding power assessment in two-layer moulds systems
    Metoda oceny wielkości siły wiązania mas w układzie form dwuwarstwowych
    Autorzy:
    Holtzer, M.
    Drożyński, D.
    Bobrowski, A.
    Makselon, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/381632.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry material
    innovative foundry technology
    mechanical properties
    two layer mould
    moulding sand
    alkaline organic binder
    innowacyjny materiał odlewniczy
    innowacyjna technologia odlewnicza
    właściwości mechaniczne
    forma dwuwarstwowa
    masa formierska
    alkaliczne spoiwo organiczne
    Opis:
    More and more foundry plants applying moulding sands with water-glass or its substitutes for obtaining the high-quality casting surface at the smallest costs, consider the possibility of implementing two-layer moulds, in which e.g. the facing sand is a sand with an organic binder (no-bake type) and the backing sand is a sand with inorganic binder. Both kinds of sands must have the same chemical reaction. The most often applied system is the moulding sand on the water-glass or geopolymer bases – as the backing sand and the moulding sand from the group of self-hardening sands with a resol resin – as the facing sand. Investigations were performed for the system: moulding sand with inorganic GEOPOL binder or moulding sand with water glass (as a backing sand) and moulding sand, no-bake type, with a resol resin originated from various producers: Rezolit AM, Estrofen, Avenol NB 700 (as a facing sand). The LUZ apparatus, produced by Multiserw Morek, was adapted for investigations. A special partition with cuts was mounted in the attachment for making test specimens for measuring the tensile strength. This partition allowed a simultaneous compaction of two kinds of moulding sands. After 24 hours of hardening the highest values were obtained for the system: Geopol binder - Avenol resin.
    Coraz więcej odlewni stosujących masy ze szkłem wodnym lub jego zamiennikami (np. spoiwo Rudal, dla uzyskania wysokiej jakości powierzchni odlewów przy możliwie najniższych kosztach, rozważa możliwość wdrożenia tzw. form dwuwarstwowych, w których np. masa przymodelowa jest masą ze spoiwem organicznym typu SMS, a masa wypełniająca masą ze spoiwem nieorganicznym. Oba rodzaje piasków muszą mieć taki sam charakter chemiczny. Najczęściej stosowanym układem jest masa na bazie szkła wodnego lub geopolimeru, jako masa wypełniająca oraz masa z grupy mas samoutwardzalnych z żywica rezolową jako masa przymodelowa. Badania prowadzono dla układu masa ze spoiwem nieorganicznym GEOPOL lub masa ze szkłem wodnym (jako masa wypełniająca) i masa typu SMS z żywicą rezolową pochodzącą od różnych producentów: Rezolit AM, Estrofen, Avenol 700 NB (jako masa przymodelowa). Do badań przystosowano aparat LUZ produkcji Multiserw Morek, w którym w przystawce do sporządzania kształtek z masy do pomiaru wytrzymałości na rozciąganie zamontowano specjalną nacinaną przegrodę, która umożliwiała równoczesne zagęszczenie dwóch rodzajów masy. Po 24 godzinach utwardzania wyraźnie najwyższe wartości uzyskano dla układu spoiwo Geopol - żywica Avenol.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 2; 39-42
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-11 z 11

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