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    Wyświetlanie 1-6 z 6
    Tytuł:
    Structural Zones in Large Static Ingot. Forecasts for Continuously Cast Brass Ingot
    Autorzy:
    Wołczyński, W.
    Lipnicki, Z.
    Bydałek, A. W.
    Ivanova, A. A.
    Powiązania:
    https://bibliotekanauki.pl/articles/380388.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    continuous cast
    theory of crystallization
    thermal gradient field
    structural zones
    brass ingot
    operating point in the mold
    odlewanie ciągłe
    teoria krystalizacji
    strefy strukturalne
    mosiądz
    Opis:
    Some metallographic studies performed on the basis of the massive forging steel static ingot, on its cross-section, allowed to reveal the following morphological zones: a/ columnar grains (treated as the austenite single crystals), b/ columnar into equiaxed grains transformation, c/ equiaxed grains at the ingot axis. These zones are reproduced theoretically by the numerical simulation. The simulation was based on the calculation of both temperature field in the solidifying large steel ingot and thermal gradient field obtained for the same boundary conditions. The detailed analysis of the velocity of the liquidus isotherm movement shows that the zone of columnar grains begins to disappear at the first point of inflection and the equiaxed grains are formed exclusively at the second point of inflection of the analyzed curve. In the case of the continuously cast brass ingots three different morphologies are revealed: a/ columnar structure, b/ columnar and equiaxed structure with the CET, and c/ columnar structure with the single crystal formation at the ingot axis. Some forecasts of the temperature field are proposed for these three revealed morphologies. An analysis / forecast of the behavior of the operating point in the mold is delivered for the continuously cast ingot. A characteristic delay between some points of breakage of the temperature profile recorded at the operating point and analogous phenomena in the solidifying alloy is postulated.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 3; 141-146
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Structural Transformations Versus Hard Particles Motion in the Brass Ingots
    Autorzy:
    Wołczyński, W.
    Ivanova, A. A.
    Kwapisiński, P.
    Olejnik, E.
    Powiązania:
    https://bibliotekanauki.pl/articles/355047.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    continuously cast ingot
    mathematical forecast of structural zones
    hard particles in the brass
    Opis:
    A mathematical method for the forecast of the type of structure in the steel static ingot has been recently developed. Currently, the method has been applied to structural zones prediction in the brass ingots obtained by the continuous casting. Both the temperature field and thermal gradient field have been calculated in order to predict mathematically the existence of some structural zones in the solidifying brass ingot. Particularly, the velocity of the liquidus isotherm movement and thermal gradient behavior versus solidification time have been considered. The analysis of the mentioned velocity allows the conclusion that the brass ingots can evince: chilled columnar grains-, (CC), fine columnar grains-, (FC), columnar grains-, (C), equiaxed grains zone, (E), and even the single crystal, (SC), situated axially. The role of the mentioned morphologies is analyzed to decide whether the hard particles existing in the brass ingots can be swallowed or rejected by the solid / liquid (s/l) interface of a given type of the growing grains. It is suggested that the columnar grains push the hard particles to the end of a brass ingot during its continuous casting.
    Źródło:
    Archives of Metallurgy and Materials; 2017, 62, 4; 2461-2467
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Mathematical predictions of brass/steel ingot structures
    Autorzy:
    Wołczyński, W.
    Ivanowa, A. A.
    Kwapisiński, P.
    Powiązania:
    https://bibliotekanauki.pl/articles/135307.pdf
    Data publikacji:
    2018
    Wydawca:
    Akademia Morska w Szczecinie. Wydawnictwo AMSz
    Tematy:
    steel forging ingot
    brass continuously cast ingot
    structural transformations
    crankshaft for ship engines
    mathematical prediction of structural zones
    numerical calculation of heat transfer
    Opis:
    Metallographic studies performed on a cross-section of static steel ingot allow the observation of the following morphological zones: a) columnar grains (treated as austenite single crystals), b) zone of the columnar into equiaxed grains transformation (CET), and c) equiaxed grains at the ingot axis. These zones are reproduced theoretically by the numerical simulation. The simulation is based on the calculation of both the temperature field in a solidifying large steel ingot and the thermal gradient field obtained for the same boundary conditions. In particular, a new, innovative method based on the mathematical treatment applied to different functions resulting from both the aforementioned fields, are used in the structural predictions. The method developed, firstly for the massive steel ingot, has subsequently been applied to theoretically predict the structural zones in continuously cast brass ingots. In the case of continuously cast brass ingots three different morphologies were revealed experimentally: a) columnar structures, b) equiaxed structures preceded by the CET (sharp transition), and c) single crystals situated axially. The above model for the structural zones prediction is useful in plastic deformation design for: a) steel forging ingots assigned for the crankshafts applied to the ship engines, and b) continuously cast brass ingots assigned for special applications in the shipbuilding industry.
    Źródło:
    Zeszyty Naukowe Akademii Morskiej w Szczecinie; 2018, 56 (128); 47-54
    1733-8670
    2392-0378
    Pojawia się w:
    Zeszyty Naukowe Akademii Morskiej w Szczecinie
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Numerical Model for Solidification Zones Selection in the Large Ingots
    Autorzy:
    Wołczyński, W.
    Kwapisiński, P.
    Kania, B.
    Wajda, W.
    Skuza, W.
    Bydałek, A. W.
    Powiązania:
    https://bibliotekanauki.pl/articles/379882.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    theory of crystallization
    thermal gradient field
    constrained solidification
    unconstrained solidification
    teoria krystalizacji
    gradientowe pole temperatury
    krzepnięcie ograniczone
    Opis:
    A vertical cut at the mid-depth of the 15-ton forging steel ingot has been performed by curtesy of the CELSA – Huta Ostrowiec plant. Some metallographic studies were able to reveal not only the chilled undersized grains under the ingot surface but columnar grains and large equiaxed grains as well. Additionally, the structural zone within which the competition between columnar and equiaxed structure formation was confirmed by metallography study, was also revealed. Therefore, it seemed justified to reproduce some of the observed structural zones by means of numerical calculation of the temperature field. The formation of the chilled grains zone is the result of unconstrained rapid solidification and was not subject of simulation. Contrary to the equiaxed structure formation, the columnar structure or columnar branched structure formation occurs under steep thermal gradient. Thus, the performed simulation is able to separate both discussed structural zones and indicate their localization along the ingot radius as well as their appearance in term of solidification time.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 4; 87-90
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Role of the Structural and Thermal Peclet Numbers in the Brass Continuous Casting
    Autorzy:
    Kwapisiński, P.
    Lipnicki, Z.
    Ivanova, A. A.
    Wołczyński, W.
    Powiązania:
    https://bibliotekanauki.pl/articles/381666.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry processes
    Growth Law
    continuous cast
    brass ingot
    structural zones
    procesy odlewnicze
    Prawo Wzrostu
    odlewanie ciągłe
    wlewek mosiężny
    strefy strukturalne
    Opis:
    The Structural Peclet Number has been estimated experimentally by analyzing the morphology of the continuously cast brass ingots. It allowed to adapt a proper development of the Ivantsov’s series in order to formulate the Growth Law for the columnar structure formation in the brass ingots solidified in stationary condition. Simultaneously, the Thermal Peclet Number together with the Biot, Stefan, and Fourier Numbers is used in the model describing the heat transfer connected with the so-called contact layer (air gap between an ingot and crystallizer). It lead to define the shape and position of the s/l interface in the brass ingot subjected to the vertical continuous displacement within the crystallizer (in gravity). Particularly, a comparison of the shape of the simulated s/l interface at the axis of the continuously cast brass ingot with the real shape revealed at the ingot axis is delivered. Structural zones in the continuously cast brass ingot are revealed: FC – fine columnar grains, C – columnar grains, E – equiaxed grains, SC – single crystal situated axially.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 2; 49-54
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of the reforging degree on the annihilation of the segregation defects in the massive forging ingots
    Wpływ stopnia przekucia na zanik defektów segregacyjnych w masywnym wlewku kuziennym
    Autorzy:
    Kowalski, J.
    Pstruś, J.
    Pawlak, S.
    Kostrzewa, M.
    Martynowski, R.
    Wołczyński, W.
    Powiązania:
    https://bibliotekanauki.pl/articles/352933.pdf
    Data publikacji:
    2011
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    stopień konsolidacji
    strefy strukturalne
    defekty segregacyjne
    consolidation degree
    structural zones
    segregation defects
    Opis:
    The structural zones of the forging ingot have been distinguished. Some segregation defects within these zones have been described. An observation of the defects has been carried out with the use of scanning microscopy and scanning acoustic microscopy. Some defects revealed by the scanning acoustic microscopy have been subjected to the 3D computer visualization. A difference between localization and difference between morphology of carbides precipitated in the columnar structure and equiaxed structure has been shown. A given ingot was subjected to the plastic deformation with different reforging degree. The samples were taken from different segments of the reforged ingot. A density was determined for each ingot segment. A degree of consolidation was determined after ingot reforging. Once again the scanning acoustic microscopy was applied to determine the annihilation of the segregation defects in the forging ingot structure. A new definition of the consolidation factor after the reforging has been proposed.
    Wyrózniono strefy strukturalne we wlewku kuziennym. Opisano defekty segregacyjne w wyróżnionych obszarach jego struktury. Przeprowadzono obserwacje defektów z użyciem mikroskopu skaningowego oraz ultradźwiękowego. Dokonano trójwymiarowej komputerowej wizualizacji defektów odkrytych mikroskopem ultradźwiękowym. Pokazano róznice w lokalizacji i morfologii weglików wydzielonych w strukturze kolumnowej oraz w strukturze równoosiowej. Wybrany wlewek kuzienny poddano przeróbce plastycznej z róznymi stopniami przekucia. Pobrano próbki materiału z poszczególnych segmentów przekutego wlewka. Oceniono gęstość materiału w badanych segmentach wlewka. Oceniono stopień zagęszczenia materiału w wyniku przekucia. Ponownie użyto mikroskopu ultradźwiękowego aby ocenić zanik defektów segregacyjnych w strukturze wlewka kuziennego. Zaproponowano nowa definicję wskaźnika zageszczenia wlewka po przekuciu.
    Źródło:
    Archives of Metallurgy and Materials; 2011, 56, 4; 1029-1029
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-6 z 6

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