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Tytuł:
The influence of the selected technological factors on the quality of bimetallic castings alloy steel-silumin
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382607.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
bimetallic casting
alphinizing
alloy steel
silumin
innowacyjna technologia odlewnicza
odlew bimetaliczny
alfinowanie
stal stopowa
Opis:
The work presents the research results of the influence of the selected technological factors on the improvement of bimetallic castings alloy steel-silumin. The following alloy steel grades were used for the research: X6CrNiTi18-10, X39Cr13 and HS6-5-2. The sets of the mentioned steel grades were alphinated in silumin AlSi5 and were poured with this silumin or complex silumin AlSi5Ni5Cu4MgCrMoWV into the casting mold obtaining bimetallic castings as a result. Moreover, the following technological factors of the process of bimetallic casting production were analyzed: the time from removing of the set from the alphinizing bath till pouring it with the silumin into the casting mold “τp”, the temperature of the initial heating of the casting mold “t2,0” and the temperature of the silumin for pouring of the casting mold “tz”. It follows from the presented results that the best connecting quality of the analyzed castings is obtained when using: the possible short time “τp” and low temperature values “t2,0” and “tz”.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 215-226
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The structure of the silumin coat on alloy cast steels
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382899.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
powłoka zanurzeniowa
staliwo stopowe
silumin
innovative casting technologies
dip coating
alloy cast steel
Opis:
The work presents the analysis results of the structure of the coat obtained by dipping in silumin AlSi5 of two grades of alloy cast steel: GX6CrNiTi18-10 (LH18N9T) and GX39Cr13 (LH14). The temperature of the silumin bath was 750-5 C, and the hold-up time of the cast steel element [...] = 180 s. The absolute thickness of the coat obtained in the given conditions was g = 104 [...] on cast steel GX6CrNiTi18-10 and g = 132 [...] on GX39Cr13. The obtained coat consisted of three layers of different phase structure. The first layer from the base [...] was constructed of the phase AlFe including Si and alloy additives of the tested cast steel grades: Cr and Ni (GX6CrNiTi18-10) and Cr (GX39Cr13). The second layer [...] of intermetallic phases AlFe which also contains Si and Cr crystallizes on it. The last, external layer 'g2' of the coat consists of the silumin containing the intermetallic phases AlFeSi which additionally can contain alloy additives of the cast steel. It was shown that there were no carbides on the coat of the tested cast steels which are the component of their microstructure, as it took place in the case of the coat on the high speed steels.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 215-220
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The silumin coat structure on alloy ductile iron
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/383363.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
żeliwo sferoidalne
silumin
innovative casting technologies
dip coats
alloy ductile iron
Opis:
The work presents the research results of the silumin coat structure applied on the carbidic alloy ductile iron with the metal matrix: pearlitic, bainitic and martensitic. The coats were made in the AlSi5 silumin bath at the temperature tk = 750±5ºC. The holding time of cast iron element in the bath was \tau = 180s. Irrespective of the kind of tested ductile iron the obtained coat consisted of three layers with a different phase composition. The first layer from the cast iron ground “g1” is built from Fe4CSi carbide which contains selected alloy additives of the cast iron. On it the second layer “g1” crystallizes. It consists of the AlFeSi inter-metallic phase which can appear in its pure form or contain a small quantity of the alloy additives of the cast iron. The last external part of the layer “g2” mainly consists of the hypo-eutectic phases of silumin. The AlFeSi inter-metallic phases in the form of free precipitations with a lamellar or faceted morphology can also appear there. These phases also can contain a small quantity of the alloy additives of the cast iron. More than that, in all the layers of the coat there are graphite precipitations. The phenomenon of graphite movement to the coat is caused by intensive dissolving of the cast iron element surface by the aluminum of the silumin bath.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1; 119-124
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Modification on Characteristic Values of TDA Curves
Autorzy:
Gumienny, G.
Szymczak, T.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380055.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting processes
theoretical basics
silumin 226
modification
proces odlewania
podstawy teoretyczne
modyfikacja
Opis:
The work presents the examination results of the effect of strontium and antimony modification on the microstructure of a cast and the characteristic values of the TDA curves. Strontium and antimony modifiers were added to silumin 226 in a melting crucible furnace, separately, in the amounts of 0.1; 0.2 and 0.3% of the mass of the modified metal. After modification, the silumin was refined with the solid refiner ECOSAL-Al 113 in the amount of 0.5% of the charge mass.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 91-96
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Selected Aspects of Nitrogen Refinement of Silumin 226
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381492.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting processes
pressure casting
silumin
refining
TDA method
procesy odlewnicze
odlewanie ciśnieniowe
rafinacja
Opis:
The work presents the results of the investigations of the effect of the nitrogen (N2) refining time „traf” and the gas output on the course of the crystallization process, the microstructure and the gassing degree of silumin 226 used for pressure casting. The refinement of the examined silumin was performed with the use of a device with a rotating head. The crystallization process was examined by way of thermal analysis and derivative analysis TDA. The performed examinations showed that the prolongation of the N2 refining time causes a significant rise of the temperature of the crystallization end of the silumin, „tL”, as well as a decrease of its gassing degree, „Z”. An increase of the nitrogen output initially causes an increase of the temperature „tL” and a drop of the gassing degree „Z”, which reach their maximal values with the output of 20 dm3/min. Further increase of the output causes a decrease of the value „tL” and an increase of „Z”. The examined technological factors of the refining process did not cause any significant changes in the microstructure of silumin 226.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Tungsten and Molybdenum on the Crystallization, Microstructure and Properties of Silumin 226
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Walas, K.
Powiązania:
https://bibliotekanauki.pl/articles/381984.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theoretical basis
casting process
pressure casting
multicomponent silumin
TDA method
podstawy teoretyczne
proces odlewania
odlewanie ciśnieniowe
silumin wieloskładnikowy
metoda ATD
Opis:
The work presents the results of the examinations of silumin 226 as well as a silumin produced on its basis containing a W and Mo addition introduced in the amount of 0.1; 0.2; 0.3 and 0.4% of both elements simultaneously. Investigations of the crystallization process of the silumins by the TDA method were conducted. Also, a microscopic analysis of their microstructure was performed and their basic mechanical properties were determined. Microstructure tests were made on casts produced in an TDA sampler as well as by the pressure method. The investigations exhibited a change in the course of crystallization of the silumin containing 0.3 and 0.4% W and Mo with respect to silumin 226 and the silumin with the addition of 0.1 and 0.2%. The presence of additional phases which did not occur in the case of lower addition contents was established in the silumin containing 0.3-0.4% W and Mo, regardless of the applied casting technology. The tests showed the possibility of increasing the tensile strength Rm, the proof stress Rp0,2 and the unit elongation A of the silumin as a result of a simultaneous introduction of the W and Mo addition. The highest values of Rm, Rp0,2 and A were obtained in the silumins with the additions of these elements within the range of 0.1-0.2% each.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 61-66
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Vanadium and Molybdenum on the Crystallization, Microstructure and Properties of Hypoeutectic Silumin
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382228.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theory of crystallization
pressure die casting
multicomponent silumin
TDA method
teoria krystalizacji
odlewanie ciśnieniowe
silumin wieloskładnikowy
metoda ATD
Opis:
The paper presents the results of hypoeutectic silumin 226 grade and silumin produced on its basis through the addition of V and Mo. Vanadium and molybdenum were added as the preliminary alloy AlV10 and AlMo8 in an amount providing the concentration of 0.1; 0.2; 0.3 and 0.4% V and Mo. TDA curves of tested silumins were presented; regardless of the chemical composition there were similar thermal effects. Pressure castings microstructure research revealed the presence in silumins with the addition of V and Mo phases do not occur in silumin without these additives. These phases have a morphology similar to the walled, and their size increases with increasing concentration of V and Mo. The size of the precipitates of these phases silumin containing 0.1% V and Mo does not exceed 10 microns, while 0.4% of the content of these elements increases to about 80 microns. Tests of basic mechanical properties of silumins were carried out. It has been shown that the highest values of tensile strength Rm = 295 MPa and elongation A = 4.2% have silumin containing approximately 0.1% V and Mo. Increasing concentrations of these elements causes a gradual lowering of the Rm and A values.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 81-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ wolframu na proces krystalizacji, mikrostrukturę i właściwości siluminu 226
Effect of tungsten on the solidification process, microstructure and properties of silumin 226
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/391500.pdf
Data publikacji:
2015
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
silumin
wolfram
właściwości mechaniczne
krystalizacja
krzywe ATD
tungsten
mechanical properties
crystallization
ATD curves
Opis:
W pracy przedstawiono wpływ wolframu na proces krystalizacji, mikrostrukturę i właściwości mechaniczne siluminu 226 w warunkach zbliżonych do równowagowych oraz odlewanych ciśnieniowo. Wykazano wzrost właściwości zarówno wytrzymałościowych, jak i plastycznych odlewów z siluminu z dodatkiem około 0,3−0,4% wag. W odlewanych ciśnieniowo.
The effect of tungsten on the solidification process, microstructure and mechanical properties of silumin 226 under the conditions close to equilibrium during pressure die casting was discussed. An increase in both mechanical and plastic properties of the pressure die cast silumin with 0.3−0.4 wt. % W was demonstrated.
Źródło:
Prace Instytutu Odlewnictwa; 2015, T. 55, nr 3, 3; 3-14
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Cr and W on the Crystallization Process, the Microstructure and Properties of Hypoeutectic Silumin to Pressure Die Casting
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381777.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theory of crystallization
innovative foundry
innovative foundry materials
pressure die casting
multicomponent silumin
DTA method
teoria krystalizacji
innowacyjna odlewnia
innowacyjne materiały odlewnicze
odlewnictwo ciśnieniowe
siluminy
metoda DTA
Opis:
This article presents the results of studies in the hypoeutectic silumin destined for pressure die casting with the simultaneous addition of chromium and tungsten. The study involved the derivative and thermal analysis of the crystallization process, metallographic analysis and mechanical properties testing. Silumin 226 grade was destined for studies. It is a typical silumin to pressure die casting. AlCr15 and AlW8 preliminary alloys were added to silumin. Its quantity allowed to obtain 0.1, 0.2, 0.3 and 0.4% of Cr and W in the tested alloy. Studies of the crystallization process as well as the microstructure of the silumin poured into DTA sampler allowed to state the presence of additional phase containing 0.2% or more Cr and W. It has not occurred in silumin without the addition of above mentioned elements. It is probably the intermetallic phase containing Cr and W. DTA studies have shown this phase crystallizes at a higher temperature range than α (Al) solid solution. In the microstructure of each pressure die casting containing Cr and W the new phases formed. Mechanical properties tests have shown Cr and W additives in silumin in an appropriate amount may increase its tensile strength Rm (about 11%), the yield strength Rp0.2 (about 21%) and to a small extent elongation A.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 109-114
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ molibdenu na proces krystalizacji, mikrostrukturę i właściwości siluminu 226
Effect of molybdenum on the crystallization, microstructure and properties of silumin 226
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/391552.pdf
Data publikacji:
2016
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
silumin
molibden
mikrostruktura
właściwości mechaniczne
odlewanie ciśnieniowe
molybdenum
microstructure
mechanical properties
pressure casting
Opis:
W niniejszym artykule przedstawiono wyniki badań siluminu podeutektycznego z dodatkiem molibdenu przeznaczonego do odlewania ciśnieniowego. Badania obejmowały analizę termiczną i derywacyjną procesu krystalizacji, analizę metalograficzną mikrostruktury odlewów wykonanych w próbniku ATD i ciśnieniowych oraz określenie podstawowych właściwości mechanicznych siluminu. Do badań przeznaczono silumin gatunku 226, który jest typowym siluminem do odlewania pod ciśnieniem. Do tego siluminu wprowadzano zaprawę AlMo8 w ilości pozwalającej na uzyskanie stężenia Mo w stopie po około 0,1; 0,2; 0,3; 0,4 i 0,5%. Badania procesu krystalizacji wykazały analogiczny przebieg krzywych ATD siluminu bez dodatku Mo oraz siluminów zawierających około 0,1; 0,2; 0,3 i 0,4% Mo. Wykazano zmianę w procesie krystalizacji badanego siluminu wywołaną zwiększeniem stężenia Mo do 0,5%. Zmiana ta polegała na wystąpieniu dodatkowego efektu cieplnego na krzywych ATD, który nie występował w siluminie bez dodatku Mo i siluminach o mniejszym jego stężeniu. W mikrostrukturze siluminu odlewanego do próbnika ATD zawierającego 0,3−0,5% Mo wystąpiły fazy, których nie obserwowano w stopach bez badanego dodatku i o mniejszym jego stężeniu. W odlewach ciśnieniowych fazy te wystąpiły we wszystkich badanych siluminach z dodatkiem Mo. Wymiary tych faz zwiększają się wraz ze wzrostem stężenia Mo w siluminie. Przeprowadzone badania podstawowych właściwości mechanicznych siluminów odlewanych pod ciśnieniem wykazały, że największą wartość wytrzymałości na rozciąganie Rm i wydłużenia względnego A uzyskano dla siluminu 226 z dodatkiem 0,4% Mo. Stanowi to wzrost Rm o 7,6% i A o 13,8% w ujęciu względnym w stosunku do siluminu 226 bez dodatku Mo. Największą wartość umownej granicy plastyczności Rp0,2 i twardości HB uzyskano dla siluminu 226 bez dodatku Mo.
The article presents the results of studies of hypoeutectic silumin with a molybdenum addition used for pressure casting. The studies included a thermal-derivative analysis of the crystallization process, a metallographic analysis of the microstructure of casts made in a DTA tester and pressure casts, as well as the determination of the basic mechanical properties of the silumin. For the tests, silumin 226 was selected, which is a typical silumin for pressure casting. The AlMo8 master alloy was introduced into the silumin in an amount allowing the Mo concentration in the alloy to be about 0.1; 0.2; 0.3; 0.4 and 0.5%. The examination of the crystallization process showed an analogous course of the DTA curves of the silumin without the Mo addition and the silumins containing about 0.1; 0.2; 0.3 and 0.4% Mo. A change in the crystallization process of the examined silumin was established, caused by an increase of the Mo concentration to 0.5%. This change consisted in the occurrence of an additional thermal effect on the DTA curves, which did not take place in the silumin without the Mo addition or in the silumins with lower Mo concentrations. The microstructure of the silumin cast into the DTA tester with 0.3−0.5% Mo contained phases which were not observed in the alloys without the examined addition or with its lower concentrations. In the pressure casts, these phases were present in all the examined silumins with the Mo addition. The dimensions of these phases increase with the increase of the Mo concentration in the silumin. The performed studies of the basic mechanical properties of the silumins cast under pressure showed that the highest value of tensile strength Rm and unit elongation A were obtained for silumin 226 with the addition of 0.4% Mo. This constitutes an increase of Rm by 7.6% and of A by 13.8% in relative terms with respect to silumin 226 without the Mo adszczególdition. The highest values of yield strength Rp0.2 and hardness HB were obtained for silumin 226 without the Mo addition.
Źródło:
Prace Instytutu Odlewnictwa; 2016, 56, 3; 193-204
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-10 z 13

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