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Wyświetlanie 1-10 z 13
Tytuł:
Effect of Cr and W on the Crystallization Process, the Microstructure and Properties of Hypoeutectic Silumin to Pressure Die Casting
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381777.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theory of crystallization
innovative foundry
innovative foundry materials
pressure die casting
multicomponent silumin
DTA method
teoria krystalizacji
innowacyjna odlewnia
innowacyjne materiały odlewnicze
odlewnictwo ciśnieniowe
siluminy
metoda DTA
Opis:
This article presents the results of studies in the hypoeutectic silumin destined for pressure die casting with the simultaneous addition of chromium and tungsten. The study involved the derivative and thermal analysis of the crystallization process, metallographic analysis and mechanical properties testing. Silumin 226 grade was destined for studies. It is a typical silumin to pressure die casting. AlCr15 and AlW8 preliminary alloys were added to silumin. Its quantity allowed to obtain 0.1, 0.2, 0.3 and 0.4% of Cr and W in the tested alloy. Studies of the crystallization process as well as the microstructure of the silumin poured into DTA sampler allowed to state the presence of additional phase containing 0.2% or more Cr and W. It has not occurred in silumin without the addition of above mentioned elements. It is probably the intermetallic phase containing Cr and W. DTA studies have shown this phase crystallizes at a higher temperature range than α (Al) solid solution. In the microstructure of each pressure die casting containing Cr and W the new phases formed. Mechanical properties tests have shown Cr and W additives in silumin in an appropriate amount may increase its tensile strength Rm (about 11%), the yield strength Rp0.2 (about 21%) and to a small extent elongation A.
Źródło:
Archives of Foundry Engineering; 2016, 16, 3; 109-114
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Modification on Characteristic Values of TDA Curves
Autorzy:
Gumienny, G.
Szymczak, T.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/380055.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting processes
theoretical basics
silumin 226
modification
proces odlewania
podstawy teoretyczne
modyfikacja
Opis:
The work presents the examination results of the effect of strontium and antimony modification on the microstructure of a cast and the characteristic values of the TDA curves. Strontium and antimony modifiers were added to silumin 226 in a melting crucible furnace, separately, in the amounts of 0.1; 0.2 and 0.3% of the mass of the modified metal. After modification, the silumin was refined with the solid refiner ECOSAL-Al 113 in the amount of 0.5% of the charge mass.
Źródło:
Archives of Foundry Engineering; 2014, 14, 1 spec.; 91-96
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Tungsten and Molybdenum on the Crystallization, Microstructure and Properties of Silumin 226
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Walas, K.
Powiązania:
https://bibliotekanauki.pl/articles/381984.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theoretical basis
casting process
pressure casting
multicomponent silumin
TDA method
podstawy teoretyczne
proces odlewania
odlewanie ciśnieniowe
silumin wieloskładnikowy
metoda ATD
Opis:
The work presents the results of the examinations of silumin 226 as well as a silumin produced on its basis containing a W and Mo addition introduced in the amount of 0.1; 0.2; 0.3 and 0.4% of both elements simultaneously. Investigations of the crystallization process of the silumins by the TDA method were conducted. Also, a microscopic analysis of their microstructure was performed and their basic mechanical properties were determined. Microstructure tests were made on casts produced in an TDA sampler as well as by the pressure method. The investigations exhibited a change in the course of crystallization of the silumin containing 0.3 and 0.4% W and Mo with respect to silumin 226 and the silumin with the addition of 0.1 and 0.2%. The presence of additional phases which did not occur in the case of lower addition contents was established in the silumin containing 0.3-0.4% W and Mo, regardless of the applied casting technology. The tests showed the possibility of increasing the tensile strength Rm, the proof stress Rp0,2 and the unit elongation A of the silumin as a result of a simultaneous introduction of the W and Mo addition. The highest values of Rm, Rp0,2 and A were obtained in the silumins with the additions of these elements within the range of 0.1-0.2% each.
Źródło:
Archives of Foundry Engineering; 2015, 15, 3; 61-66
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of Vanadium and Molybdenum on the Crystallization, Microstructure and Properties of Hypoeutectic Silumin
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382228.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
theory of crystallization
pressure die casting
multicomponent silumin
TDA method
teoria krystalizacji
odlewanie ciśnieniowe
silumin wieloskładnikowy
metoda ATD
Opis:
The paper presents the results of hypoeutectic silumin 226 grade and silumin produced on its basis through the addition of V and Mo. Vanadium and molybdenum were added as the preliminary alloy AlV10 and AlMo8 in an amount providing the concentration of 0.1; 0.2; 0.3 and 0.4% V and Mo. TDA curves of tested silumins were presented; regardless of the chemical composition there were similar thermal effects. Pressure castings microstructure research revealed the presence in silumins with the addition of V and Mo phases do not occur in silumin without these additives. These phases have a morphology similar to the walled, and their size increases with increasing concentration of V and Mo. The size of the precipitates of these phases silumin containing 0.1% V and Mo does not exceed 10 microns, while 0.4% of the content of these elements increases to about 80 microns. Tests of basic mechanical properties of silumins were carried out. It has been shown that the highest values of tensile strength Rm = 295 MPa and elongation A = 4.2% have silumin containing approximately 0.1% V and Mo. Increasing concentrations of these elements causes a gradual lowering of the Rm and A values.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 81-86
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Evaluation of the Effect of Cr, Mo, V and W on the Selected Properties of Silumins
Autorzy:
Szymczak, T.
Szymszal, J.
Gumienny, G.
Powiązania:
https://bibliotekanauki.pl/articles/379895.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
mechanical properties
statistical method
multicomponent silumin
pressure casting
właściwości mechaniczne
metoda statystyczna
silumin wieloskładnikowy
odlewanie ciśnieniowe
Opis:
The results of statistical analysis applied in order to evaluate the effect of the high melting point elements to pressure die cast silumin on its tensile strength Rm, unit elongation A and HB were discussed. The base alloy was silumin with the chemical composition similar to EN-AC 46000. To this silumin, high melting point elements such as Cr, Mo, V and W were added. All possible combinations of the additives were used. The content of individual high melting point additives ranged from 0.05 to 0.50%. The tests were carried out on silumin with and without above mentioned elements. The values of Rm, A and HB were determined for all the examined chemical compositions of the silumin. The conducted statistical analysis showed that each of the examined high melting point additives added to the silumin in an appropriate amount could raise the values of Rm, A and HB. To obtain the high tensile strength of Rm = 291 MPa in the tested silumin, the best content of each of the additives should be in the range of 0.05-0.10%. To obtain the highest possible elongation A of about 6.0%, the best content of the additives should be as follows: chromium in the range of 0.05-0.15%, molybdenum 0.05% or 0.15%, vanadium 0.05% and tungsten 0.15%. To obtain the silumin with hardness of 117 HB, chromium, molybdenum and vanadium content should be equal to about 0.05%, and tungsten to about 0.5%.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 77-82
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Selected Aspects of Nitrogen Refinement of Silumin 226
Autorzy:
Szymczak, T.
Gumienny, G.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/381492.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
casting processes
pressure casting
silumin
refining
TDA method
procesy odlewnicze
odlewanie ciśnieniowe
rafinacja
Opis:
The work presents the results of the investigations of the effect of the nitrogen (N2) refining time „traf” and the gas output on the course of the crystallization process, the microstructure and the gassing degree of silumin 226 used for pressure casting. The refinement of the examined silumin was performed with the use of a device with a rotating head. The crystallization process was examined by way of thermal analysis and derivative analysis TDA. The performed examinations showed that the prolongation of the N2 refining time causes a significant rise of the temperature of the crystallization end of the silumin, „tL”, as well as a decrease of its gassing degree, „Z”. An increase of the nitrogen output initially causes an increase of the temperature „tL” and a drop of the gassing degree „Z”, which reach their maximal values with the output of 20 dm3/min. Further increase of the output causes a decrease of the value „tL” and an increase of „Z”. The examined technological factors of the refining process did not cause any significant changes in the microstructure of silumin 226.
Źródło:
Archives of Foundry Engineering; 2014, 14, 3; 99-102
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of the selected technological factors on the quality of bimetallic castings alloy steel-silumin
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382607.pdf
Data publikacji:
2011
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative casting technology
bimetallic casting
alphinizing
alloy steel
silumin
innowacyjna technologia odlewnicza
odlew bimetaliczny
alfinowanie
stal stopowa
Opis:
The work presents the research results of the influence of the selected technological factors on the improvement of bimetallic castings alloy steel-silumin. The following alloy steel grades were used for the research: X6CrNiTi18-10, X39Cr13 and HS6-5-2. The sets of the mentioned steel grades were alphinated in silumin AlSi5 and were poured with this silumin or complex silumin AlSi5Ni5Cu4MgCrMoWV into the casting mold obtaining bimetallic castings as a result. Moreover, the following technological factors of the process of bimetallic casting production were analyzed: the time from removing of the set from the alphinizing bath till pouring it with the silumin into the casting mold “τp”, the temperature of the initial heating of the casting mold “t2,0” and the temperature of the silumin for pouring of the casting mold “tz”. It follows from the presented results that the best connecting quality of the analyzed castings is obtained when using: the possible short time “τp” and low temperature values “t2,0” and “tz”.
Źródło:
Archives of Foundry Engineering; 2011, 11, 3 spec.; 215-226
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The silumin coat structure on alloy ductile iron
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/383363.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
żeliwo sferoidalne
silumin
innovative casting technologies
dip coats
alloy ductile iron
Opis:
The work presents the research results of the silumin coat structure applied on the carbidic alloy ductile iron with the metal matrix: pearlitic, bainitic and martensitic. The coats were made in the AlSi5 silumin bath at the temperature tk = 750±5ºC. The holding time of cast iron element in the bath was \tau = 180s. Irrespective of the kind of tested ductile iron the obtained coat consisted of three layers with a different phase composition. The first layer from the cast iron ground “g1” is built from Fe4CSi carbide which contains selected alloy additives of the cast iron. On it the second layer “g1” crystallizes. It consists of the AlFeSi inter-metallic phase which can appear in its pure form or contain a small quantity of the alloy additives of the cast iron. The last external part of the layer “g2” mainly consists of the hypo-eutectic phases of silumin. The AlFeSi inter-metallic phases in the form of free precipitations with a lamellar or faceted morphology can also appear there. These phases also can contain a small quantity of the alloy additives of the cast iron. More than that, in all the layers of the coat there are graphite precipitations. The phenomenon of graphite movement to the coat is caused by intensive dissolving of the cast iron element surface by the aluminum of the silumin bath.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1; 119-124
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The structure of the silumin coat on alloy cast steels
Autorzy:
Szymczak, T.
Powiązania:
https://bibliotekanauki.pl/articles/382899.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innowacyjne technologie odlewnicze
powłoka zanurzeniowa
staliwo stopowe
silumin
innovative casting technologies
dip coating
alloy cast steel
Opis:
The work presents the analysis results of the structure of the coat obtained by dipping in silumin AlSi5 of two grades of alloy cast steel: GX6CrNiTi18-10 (LH18N9T) and GX39Cr13 (LH14). The temperature of the silumin bath was 750-5 C, and the hold-up time of the cast steel element [...] = 180 s. The absolute thickness of the coat obtained in the given conditions was g = 104 [...] on cast steel GX6CrNiTi18-10 and g = 132 [...] on GX39Cr13. The obtained coat consisted of three layers of different phase structure. The first layer from the base [...] was constructed of the phase AlFe including Si and alloy additives of the tested cast steel grades: Cr and Ni (GX6CrNiTi18-10) and Cr (GX39Cr13). The second layer [...] of intermetallic phases AlFe which also contains Si and Cr crystallizes on it. The last, external layer 'g2' of the coat consists of the silumin containing the intermetallic phases AlFeSi which additionally can contain alloy additives of the cast steel. It was shown that there were no carbides on the coat of the tested cast steels which are the component of their microstructure, as it took place in the case of the coat on the high speed steels.
Źródło:
Archives of Foundry Engineering; 2012, 12, 2; 215-220
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ chromu na proces krystalizacji, mikrostrukturę i właściwości siluminu podeutektycznego
Effect of chromium on the crystallization process, microstructure and properties of hypoeutectic Al-Si alloy
Autorzy:
Szymczak, T.
Gumienny, G.
Wilk-Kolodziejczyk, D.
Pacyniak, T.
Powiązania:
https://bibliotekanauki.pl/articles/391684.pdf
Data publikacji:
2018
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
silumin
chrom
mikrostruktura
właściwości mechaniczne
odlewanie ciśnieniowe
chromium
microstructure
mechanical properties
high pressure die casting
Opis:
W pracy przedstawiono wyniki badań siluminu podeutektycznego z dodatkiem chromu przeznaczonego do odlewania pod ciśnieniem. W charakterze stopu wyjściowego zastosowano silumin o składzie chemicznym zbliżonym do siluminu gatunku EN AC-46000. W celu wprowadzenia chromu do siluminu wyjściowego zastosowano zaprawę AlCr15. Ilość siluminu wyjściowego oraz zaprawy AlCr15 dobrano w proporcjach pozwalających na uzyskanie w stopie zawartości Cr około 0,1; 0,2; 0,3; 0,4 i 0,5% wag. W ramach realizacji pracy zbadano zarówno silumin wyjściowy, jak również siluminy z dodatkiem chromu. Przedstawiono wyniki analizy termicznej i derywacyjnej ATD (ang. Differential Thermal Analysis – DTA), przeprowadzonej w celu zbadania procesu krystalizacji siluminów. Pokazano mikrostrukturę siluminów odlewanych do próbnika ATD oraz ciśnieniowo. Określono podstawowe właściwości mechaniczne siluminów odlewanych pod ciśnieniem. Przedstawione wyniki analizy ATD wykazały wpływ dodatku chromu na przebieg procesu krystalizacji badanego siluminu. Na krzywych ATD siluminu wyjściowego występują trzy efekty cieplne wywołane odpowiednio krystalizacją roztworu stałego α(Al), oraz dwóch eutektyk α + Al15(Fe,Mn)3Si2 + + β i α + Al2Cu + AlSiCuFeMnMgNi + β. Wprowadzenie chromu w ilości około 0,2% wag. spowodowało wystąpienie na krzywej derywacyjnej dodatkowego efektu cieplnego pochodzącego od krystalizacji fazy międzymetalicznej zawierającej chrom. Krystalizacja tej fazy zachodzi przed wydzielaniem się z cieczy dendrytów fazy α(Al). Analiza mikrostruktury siluminów odlewanych do próbnika ATD wykazała pojawienie się wydzieleń „nowej” fazy w siluminach zawierających 0,2% wag. lub więcej Cr. Wraz z pojawieniem się na krzywych ATD dodatkowego efektu cieplnego oraz „nowej” fazy w mikrostrukturze siluminu zauważono brak fazy Al15(Fe,Mn)3Si2. W siluminach odlewanych ciśnieniowo dodatek chromu również spowodował powstanie „nowej” fazy międzymetalicznej. Faza ta pojawia się przy zawartości około 0,3% wag. lub większej Cr. Ma ona morfologię zbliżoną do ścianowej. Wraz z podwyższaniem ilości chromu rozmiary tej fazy znacząco się zwiększają. Badania podstawowych właściwości mechanicznych siluminów odlewanych pod ciśnieniem wykazały, że dodatek Cr daje możliwość znaczącego podwyższenia głównie wytrzymałości na rozciąganie Rm i wydłużenia względnego A. Pierwiastek ten w mniejszym stopniu wpłynął na podwyższenie twardości HB. Wartości umownej granicy plastyczności Rp0,2 siluminu wyjściowego i siluminów z podwyższoną zawartością chromu nie zmieniają się istotnie. Najwyższe właściwości mechaniczne uzyskano dla siluminów zawierających około 0,2 i 0,3% wag. Cr.
The paper presents the results of studies of hypoeutectic silumin with a chromium addition used for pressure casting. A silumin with the composition similar to that of EN AC-46000 was used as the initial one. In order to introduce chromium into the initial silumin, an AlCr15 master alloy was applied. The amounts of the initial silumin and the AlCr15 master alloy were selected in the proportions making it possible to obtain about 0.1; 0.2; 0.3; 0.4 and 0.5 wt. % of Cr in the alloy. Both the initial silumin and the silumins with the chromium addition were examined. The results of the thermal and derivational analysis performed to investigate the silumins' crystallization process have been presented. The microstructure of the silumins cast into an DTA tester and under pressure has been demonstrated. The basic mechanical properties of the pressure cast silumins have been presented. The results of the DTA analysis showed an effect of the chromium addition on the course of the crystallization process of the examined silumin. Three thermal effects are present on the silumin's DTA curves, caused by the crystallization of the solid solution α(Al), and of two eutectics α + Al15(Fe,Mn)3Si2 + β and α + Al2Cu + AlSiCuFeMnMgNi + + β. The introduction of chromium in the amount of about 0.2 wt. % caused the presence of an additional thermal effect on the derivation curve, originating from the crystallization of the intermetallic phase containing chromium. The crystallization of this phase occurs before the precipitation of the dendrites of phase α(Al) from the liquid. The microstructure analysis of the silumins cast into the DTA tester showed the presence of precipitations of a “new” phase in the silumins containing 0.2% wt. Cr or more. With the occurrence of an additional thermal effect on the DTA curves as well as the “new” phase in the silumin's microstructure, the lack of phase Al15(Fe,Mn)3Si2 was observed. In the pressure cast silumins, the chromium addition also caused the formation of a “new” intermetallic phase, which occurs with the Cr content of about 0.3 wt. % or more. Its morphology is similar to a faceted one. With an increase of the chromium content, the size of this phase significantly increases as well. The investigations of the basic mechanical properties of the pressure cast silumins showed that the Cr addition makes it possible to significantly increase mainly the tensile strength Rm and the unit elongation A. To a lesser extent, this element caused an increase of the hardness HB. The values of the proof stress Rp0.2 of the initial silumin and the silumins with an increased chromium content do not change significantly. The highest mechanical properties were obtained for the silumins containing about 0.2 and 0.3 wt. % Cr.
Źródło:
Prace Instytutu Odlewnictwa; 2018, 58, 1; 55-72
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-10 z 13

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