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Wyświetlanie 1-11 z 11
Tytuł:
Texture of surface of coatings obtained using the "Casto-Dyn 8000",torch, after burnishing treatment
Autorzy:
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/245991.pdf
Data publikacji:
2011
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
flame spraying
burnishing
Ni-Al coating
Ni-Al-Al2O3 coating
torque pump
Opis:
The flame sprayed coatings are characterized by porosity, oxide inclusions presence and large real area of surface. In order to obtain adequate surface roughness coatings must be applied finishing. For this purpose, the turning and grinding are used. In the paper a burnishing to finishing flame sprayed coatings was proposed. Burnishing is not used during the processing of thermally sprayed coatings, as is commonly believed that this technology causes damage to coatings. The process of flame sprayed is a technology affordable and easy to implement. It does not require great skill of the operator. This method is not associated with expensive workstation equipment. It may therefore be used with success for the regeneration of machine parts by the crew of vessel engine room. Coatings of Ni-5% Al and Ni-5%Al-15%Al2O3 obtained by powder flame spraying were studied. Torch of "Casto-Dyn 8000" was used. After turning the average value of surface coatings roughness coefficient Ra =2.59 mi m (for Ni- 5%Al) mi m and Ra = 3.1mi m (for composite coating) was obtained. SRMD burnishing tool produced by "Yamato" company was used. Roller burnishing was performer on turning lathe. It was found that the increase in burnishing force and the reduction of burnishing speed and feed rate of less roughness of coatings are obtained. For Ni-5%Al coatings the lowest surface roughness, Ra = 0.3mi m was obtained after burnishing with the following parameters: the force - 1100 N, burnishing speed - 28m/min, feed - 0.08 mm/rev. During burnishing of Ni-5% Al-15% Al2O3 coatings applied force 700 N, Ra = 1.31 mi m was obtained. Greater burnishing force caused coatings damage. Burnishing compared to turning has positive influence on the curve shape of the material ratio. It was found that the parameters Rk and Rpk were reduced.
Źródło:
Journal of KONES; 2011, 18, 3; 413-420
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Corrosion of Ni-5 percent Al AND Ni-5 percent Al-Al2O3 flame sprayed coatings of "CastoDyn 8000" torch in 0.01 M H2SO4 and 3.5 percent NaCl solutions
Autorzy:
Starosta, R.
Czoska, P.
Powiązania:
https://bibliotekanauki.pl/articles/246279.pdf
Data publikacji:
2010
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
thermal spray coating
composite coating
corrosion
torque pomp
Opis:
One of methods of regenerating parts of machines is flame thermal spraying, which can be used by ship engine room crew. This method does not require great skill of the operator and is not associated with expensive workstation equipment. Flame sprayed coatings are characterized bv porosity and the presence of oxide inclusions. The presence of pores affects negatively on the corrosion properties of coatings. There is a corrosive environment which may be passed thmugh the pores of the coating to the substrate. This phenomenon is especially dangerous in case of applying cathodic coatings (copper, copper alloys and nickel alloys). The substrate corrosion may then proceed below coating. In the paper researches results of corrosion properties of Ni-Al alloy and Ni-Al-Al2O3 composite coatings were presented. Coatings were obtained by flame spraying of "Casto-Dyn 8000" torch. The studies in 0.01 M H2SO4 and 3.5 NaCl (artificial sea water) environments were realized. Measurements were made following methods: polarization and impedance spectroscopy. Rated coatings are more resistant to the 3.5% NaCl environment than the 0.01 M H2SO4. Corrosion current density for alloy coatings in artificial seawater was 7 miA/cm2 and 232 miA/cm2 environment acidic. Impedance spectroscopy studies showed that the alloy coatings are characterized by more than four times greater resistance in sodium chloride solution than in sulphuric acid solution. Curves flattened in the Nyquist plots may indicate that the appearance of products of corrosion coatings in the pores of the samples during exposure to sea water substitute. The value of corrosion potential in an environment of 3.5% NaCl is about 200 mV lower than 0.01 MH2SO4. Composite coatings Ni-Al-Al2O3 were characterized by a lower corrosion current densities and increased resistance than Ni-Al coatings. This is connected with the operation of non-conducting barrier electrim particles of alumina.
Źródło:
Journal of KONES; 2010, 17, 4; 471-476
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of burnishing on surface texture of Ni - Al plasma sprayed coatings
Autorzy:
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/247985.pdf
Data publikacji:
2012
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
plasma spraying
burnishing
Ni-Al coating
torque pump
Opis:
The purpose of this study was the selection of roller- burnishing parameters of surface Ni-Al coatings obtained by "PN 120" plasma torch. Coatings with low surface roughness could be applied as layers increase the service life of torque pumps shaft used on vessels in the sea water systems. After turning, the average surface roughness of plasma sprayed Ni-5% Al coatings was Ra = 0.77 mi m. Their average hardness was equal to the 253 HV 2. It was comparable to the hardness of flame sprayed Ni-Al coatings after the burnishing. Before machining, plasma sprayed alloy coatings were characterized by hardness 206 HV 2. After pre-treatment, plasma sprayed Ni-Al coatings were burnishing. Burnishing parameters were as follows: Vn=28.26 m/min, Fn=1100N, fn=0,08m/rev. Burnishing reduces the surface roughness of coatings as compared to machining. The arithmetical mean deviation of the assessed profile of machined coatings was 0.78 mi m. After the plastic working, the Ra parameter was reduced to a value of 0.28 mi m. Total height of profile of machined coatings was only 2.63 mim. After burnishing, the value of Wt decreased by 0.16 mi m, to the value of 2.47 mi m. Studies burnished surface topography of coatings of Ni-5% Al overlaid by "PN 120" torch revealed the presence of defects stereometric structure. There is the folding. These folding are arranged in the direction of peripheral velocity vector. The observed high folding on the surface of alloy coatings sprayed by plasmatron were lower from the same geometric structure defects on the surface of coatings obtained by flame spraying methods. This follows from the fact that the plasma coating, after turning, characterized by higher hardness of the sprayed coating obtained by and "Roto-Teck 80" method. Thus, exhibit a lower propensity for plastic deformation. After plastic working of plasma coatings, decrease of parameters of the material ratio curve values were observed. For example, the reduced peak height of cut coatings were 1.38 mi m, after burnishing Rpk value fell to 0.23 mi m.
Źródło:
Journal of KONES; 2012, 19, 1; 377-384
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of finishing on the tribological properties of plasma sprayed MMC coatings
Autorzy:
Charchalis, A.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/242057.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
plasma spraying
composite coating
MMC
friction test
T05 machine test
Opis:
During operation of marine pumps, one of the most common disability is tribological wear of shaft neck cooperating with the gland. In the practice, worn shafts are exchanged for new or are regenerated by chromium plating, padding or thermally sprayed of ceramic coatings, mainly Al2O3 In this article, the use of plasma sprayed Ni-5% Al-15%Al2O3 composite coatings were proposed. The surfaces of coatings by turning and burnishing treatments were shaped. Tribological properties of composite materials are dependent on the proportion and size of the reinforcing phase particles contained in a metal matrix. A reinforcement composite with very small dimensions and the amounts may result in increased wear and increase the coefficient of friction. It is therefore important to check whether the advisable of phase composition will not adversely affect the wear of the composite and the cooperating the part. The presence of a 15% volume fraction of the alumina particles on the selected tribological properties of the Ni-5% Al matrix composite coatings were evaluated. In order to assess the effect of the applied tapes of finishing on wear of MMC coatings, the tribological tests were performed on the "T05" machine with head roll- piece type. It has been found that the burnishing favours a lower wear of composite coating and the cooperating element compared to the coatings after turning treatments. At the same time observed more than ten times less wear intensity of MMC coatings in the initial time of friction, which may indicate a shorter time needed to grind of cooperating elements.
Źródło:
Journal of KONES; 2016, 23, 1; 91-97
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Selection of cutting parameters of turning the Ni-Al and Ni-Al-Al2O3 flame sprayed coatings
Autorzy:
Starosta, R.
Chabowski, R.
Powiązania:
https://bibliotekanauki.pl/articles/246281.pdf
Data publikacji:
2010
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
thermal spray coatings
coating turning
CBN
Opis:
The process of flame sprayed is a technology affordable and easy to implement. It does not reąińre great skill of the operator. This method is not associated with expensive workstation equipment. It may therefore be used with successfor the regeneration of machine parts bv the crew of vessel engine room. Flame sprayed coatings are characterized by porosity, oxide inclusions presence and large real area of surface. In order to obtain adequate surface roughness coatings must be applied finishing. For this purpose, the turning and grinding are used. In the paper a turning to finishing flame sprayed coatings was proposed. Coatings of Ni-5%Al and Ni-5% Al-15% Al2O3 obtained by powder flame spraying, were studied. Torch of "Casto-Dyn 8000" was used. In practice, the substrate and the t herma l ly sprayed coating are processed by the same cutting tool. For example, Messner Eutectic Castolin company offers r\vo types of tools: "Rototool II/" (square insert) and "Rototool III" with a removable cylindrical insert. Average surface roughness of coating after machined tool "Rototool II" was Ra = 3 mi m. This surface often requires grinding. The different tool geometry was suggestedfor better texture of coatings surface. Workpiece was machined by tool with CBN insert WNGA080408S01030A mounted in holder DWLNRL-2525M08 (cutting inserts beta = 80°, approach angle Kr = 95°, nose radius - 0.8 mm, relief angle alfa = 6°, rake angle gamma= -6°). The influence of cutting speed, feed rate, depth of turning on the coating surface roughness was estimated. The following cutting parameters: cutting speed Vc = 45-214 m/m in, feed rate f = 0.06-0.2 mm/rev, depth of cut ap = 0.05-0.3 mm. The lowest value of the roughness of the alloy (Ra = 0.5 mi m) and composite (Ra = 0.8 mi m) coatings were obtained by using cutting parameters: Vc = 214 m/min, f= 0.06 mm/rev, ap = 0.4 mm.
Źródło:
Journal of KONES; 2010, 17, 4; 463-469
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The study of linear correlation between surface roughness parameters and adhesion of flame sprayed coatings
Autorzy:
Mikuliszyn, J.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/246506.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
flame spraying
adhesion
roughness parameters
Ni-5%Al coating
correlation
Opis:
Adhesion is one of the reasons for limiting the use of thermally sprayed coatings. Many factors influence the adhesion of thermally sprayed coatings, for example: quality of the workmanship of surface preparation, method of thermal spraying, processing parameters, and the temperature of the preliminary preheat substrate, properties of the substrate and coating materials. Another one is the surface roughness. Attempts are made to use surface roughness parameters (e.g. Ra, Rz, Rq, Rku, Rsk) for prediction of adhesion of thermally sprayed coatings. However, most often these attempts end in failure. This article discusses the task of assessing the linear correlation between the twelve parameters of roughness or material ratio of various surface profiles and strength bond of coatings. For analysis, the following parameters were selected: Rz, Ra, Rq, Rsk, Rt, RSm, Rp, Rv, Rku, Rmr (50%), Rk, Rpk, Rvk. The steel substrates (S185) were machined by abrasive machining. The surface roughness of the steel substrate ranged Rz = 1.89-5.34 mm. Nickel-based coatings were applied by flame spraying by the Casto Dyn DS 8000 torch. Adhesion of coatings was measured by pull – off method. The flame sprayed coatings were characterized by adhesion to the steel substrate in the range of from 5.53 MPa to 8.28 MPa. The highest value of the correlation coefficient (Pearson – R)between parameters Rp, Rpk, and adhesion of thermally sprayed coatings were found. The coefficient R was equalto the 0.83, and the coefficient of determination R2 = 0.7. The lowest value of the correlation coefficient was found for the Rku roughness parameter amounting to 0.37. In the measurements carried out, it can be concluded that the prediction of adhesion of the coatings according to the roughness of the substrate, should be carried out by use the parameters characterizing the peaks height of roughness profile.
Źródło:
Journal of KONES; 2016, 23, 1; 223-229
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of burnishing on the corrosion properties of Ni-5%Al AND Ni-5%Al-15%Al2O3 coatings obtained by plasma spraying
Autorzy:
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/245849.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
plasma spraying
composite coating
Ni-Al
burnishing
corrosion
polarization test
EIS test
Opis:
The Ni-5%Al alloy coatings and Ni-5% Al-15%Al2O3 composite coatings were obtained by plasma spraying method. The PN120 gun was used. The coatings onto a shaft made of austenitic stainless steel (X5CrNi 18-10) were sprayed. The coatings were subjected to turning, burnishing. The evaluation of corrosion properties were based on the measurements of corrosion current density and corrosion potential (polarization method), the charge transfer resistance and exponent of constant phase element impedance (electrochemical impedance spectroscopy method). Corrosion tests were performed in replacement seawater (3.5% sodium chloride solution). On the basis of studies, the effect of finishing type on the corrosion properties of plasma sprayed coatings has been demonstrated. The lowest corrosion current density was found for Ni-5% Al coatings after burnishing, icorr value equal to 0.96 A/cm2, and the charge transfer resistance was 27007 Ωcm2. The lowest resistance to corrosion of turned Ni-5%Al-15%Al2O3 composite coatings was observed. These coatings were characterized by the following parameters of corrosion process: icorr = 17.64 A/cm2, Rct = 2137 Ωcm2. Burnishing caused increased corrosion resistance of coatings. Due to reduced roughness and waviness are obtained reduction of the area of the actual burnished coatings compared to turned coatings. Thus, it is resulting in reduced values of corrosion current density. After finishing treatment, the plasma sprayed Ni-5%Al-15%Al2O3 coatings characterized by lower corrosion resistance compared to the alloy coating. The presence of the reinforcing phase in the coating promotes the increase of the porosity. The plasma sprayed coatings on nickel matrix had a tendency to localized corrosion in sodium chloride solution.
Źródło:
Journal of KONES; 2014, 21, 1; 273-280
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of finishing on the corrosion properties of flame sprayed Ni-5%Al and Ni-5%Al-Al2O3 coatings
Autorzy:
Charchalis, A.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/247338.pdf
Data publikacji:
2014
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
flame spraying
composite coating
Ni-Al
burnishing
corrosion
potentiodynamic test
EIS test
Opis:
The Ni-5%Al alloy and Ni-5% Al-Al2O3 composite coatings were obtained by a flame spraying method, “Casto- Dyn DS 8000” torch was used. The coatings onto a substrate made of austenitic stainless steel (X5CrNi18-10) were sprayed. The coatings were subjected to turning, burnishing and grinding. The evaluation of corrosion properties were based on the measurements of direct current (potentiodynamic method) and the alternating current (EIS method). Corrosion tests were performed in a 3.5% sodium chloride solution. On the basis of studies, the effect of finishing type on the corrosion properties of flame sprayed coatings has been demonstrated. The lowest corrosion current density was found for Ni-5%Al coatings after burnishing, icorr value equal to 0.76 μA/cm2, and the charge transfer resistance was 31063 Ω/cm2. The lowest resistance to corrosion of grinded Ni-5%Al-Al2O3 composite coatings was observed. These coatings were characterized by the following parameters of corrosion process: icorr = 14.01 μA/cm2, Rct = 3260 Ω/cm2. Burnishing caused increased corrosion resistance of both coatings. Due to reduced roughness and waviness are obtained reduction of the area of the actual burnished coatings compared to turned coatings. Thus, it is resulting in reduced values of corrosion current density. After finishing treatment, the thermally sprayed Ni-5%Al-15%Al2O3 coatings characterized by lower corrosion resistance compared to the alloy coating. The presence of the reinforcing phase in the coating promotes the increase of the porosity. Burnishing does not cause a significant change in porosity of the coating. The flame sprayed coatings on nickel-based have a tendency to localized corrosion in seawater environment.
Źródło:
Journal of KONES; 2014, 21, 4; 29-36
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The quantitative analysis of the effect of the porosity, the volume of fraction of reinforcing phase and the thermal spraying methods, on corrosion properties of composite coatings in marine environment
Autorzy:
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/244816.pdf
Data publikacji:
2016
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
thermal spraying
corrosion property
composite coating
Opis:
In the paper an assessment of the impact of the thermal spray methods, porosity and the volume fraction of reinforcing phase (aluminium oxide) on the corrosion properties (corrosion current density and corrosion potential) of Ni-5%Al alloy coatings and Ni-5%Al-Al2O3 composite coatings reinforced by particle dispersion was presented. The volume fraction of reinforcing phase in the coatings was 15, 30 and 45%. These materials would potentially be used in the shipbuilding industry as regenerative coatings for repair of marine pump shafts. The samples (substrates) were made of carbon C45 (0.45%C) steel. For thermal spray of coatings, two oxy-acetylene (Casto-Dyn DS 8000 and Roto-Tec 80) torches and one plasma gun (PN120) were deployed. The two distances 100 mm and 150 mm from the nozzle onto the substrate were used. In addition, the two substrate temperatures 150°C or 250°C were applied. Corrosion properties of the coatings were tested in a replacement seawater (3.5% NaCl) by polarization curves method. It has been found that among the independent variables considered: a method of thermal spraying, fraction of reinforcing phase and porosity, the last mentioned has the greatest influence on the corrosion properties of thermally sprayed coatings on the matrix of Ni-5% Al. The value of the corrosion potential of coatings depended on the used thermal spray method. It has been found that the more modern method of producing coatings of the higher velocity of the coating material in a sprayed stream has a significant positive effect on the porosity of the coatings. The presence of the reinforcing phase (Al2O3) in composite coatings contributes to a reduction of value of the corrosion current density and increase of the corrosion potential value.
Źródło:
Journal of KONES; 2016, 23, 1; 321-327
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of plastic working on the selection properties of the nickel -- aluminum alloy coatings
Wpływ obróbki plastycznej na wybrane właściwości powłok stopowych nikiel - aluminium
Autorzy:
Starosta, R.
Skoblik, R.
Dyl, T.
Powiązania:
https://bibliotekanauki.pl/articles/243077.pdf
Data publikacji:
2007
Wydawca:
Instytut Techniczny Wojsk Lotniczych
Tematy:
technologia
elementy silnikowe
powłoki stopowe
obróbka plastyczna
technology
engine parts
alloy coating
plastic tooling
Opis:
In the paper chance for practical application of plastic working to finishing coating was analyzed. Alloy coatings Ni-5%Al were obtain by flame spraying. These coatings have monophase structures of a solid solution. Steel (C45) samples with alloy coatings were cold and hot (950 oC) rolling and pressing. During of plastic working was used effective force to obtain of relative drafts s = 6%, 9%, 12% value. After finishing the adhesion reduction, cracks on the surface and cross- sections of coatings deposited on steel base wasn't observed. The largest value of strain hardening (Uhv ) of alloy coating Ni-5%Al was stated after pressing. The metallic coatings obtain by thermal flame spraying be characterized by big surface roughness. Studying coating was received average value of parameter of Ra = 13 jxm. The plastic working caused decrease surface roughness. Minimum value of Ra parameter was observed after hot rolling. It was found that maximal roughness was presented after pressing. The corrosion tests were performed in 0.01 M H2SO4 solution by potentiokinetic technique. The corrosion rate was dependent on method of plastic working. The increasing relative drafts resulted in rise corrosion current density and decrease in value of corrosion potential. Exception to the rule was found for hot rolling.
W pracy przedstawiono wyniki badań nad możliwością zastosowania technologii obróbki plastycznej (walcowania na zimno i gorąco, oraz prasowania) do kształtowania wybranych właściwości natryskiwanych płomieniowo powłok stopowych Ni-5%Al o strukturze jednofazowej, a mianowicie granicznego roztworu stałego a, o maksymalnej 10% rozpuszczalności glinu w sieci krystalograficznej niklu. Celem pracy jest wstępna analiza możliwości zastąpienia tradycyjnie stosowanych metod wiórowej obróbki wykańczającej badanych powłok metodami powierzchniowej obróbki plastycznej. Próbki stalowe (C45) z nałożoną powłoką poddano procesowi walcowania na zimno uzyskując wartości gniotów względnych (s = 6, 9, 12%), walcowaniu na gorąco w temperaturze 950 oC (s = 6 i 12 %) oraz prasowaniu na zimno (s = 12%). Po obróbce plastycznej nie zaobserwowano złuszczeń i odwarstwień materiału na powierzchni rzeczywistej i przekroju poprzecznym powłok. Jakościowa ocena przyczepności powłok metodą tzw. szybkich zmian temperatury nie wykazała negatywnego wpływu odkształcenia plastycznego powłoki na badaną właściwość. Pomiary twardości wykazały, że największe umocnienie powłok nastąpiło po operacji prasowania na zimno (56%), najmniejsze po walcowaniu próbek na gorąco. Obróbka plastyczna przyczyniła się również do poprawy struktury stereometrycznej (chropowatości) powłok. Natryskiwane płomieniowo powłoki cechowały się znaczną wartością parametru Ra (13 jxm). Obróbka plastyczna spowodowała znaczny spadek wartości średniego arytmetycznego profilu nierówności. Pomiary profilometryczne wykazały, że najmniejsze wartości współczynnika Ra uzyskano dla powłok walcowanych na gorąco z największymi wartościami odkształcenia względnego, a najmniejsze dla próbek prasowanych. Polaryzacyjne badania korozyjne w środowisku 0,01 M H2SO4 wykazały, że w większości wypadków operacji obróbki plastycznej nastąpił wzrost gęstości prądu korozyjnego (small tilde 25%) jak i spadek potencjału korozyjnego (-10%). Wyjątkiem jest proces walcowania na zimno (s small tilde 12%), dla którego nie stwierdzono pogorszenia właściwości korozyjnych.
Źródło:
Journal of KONES; 2007, 14, 2; 441-448
1231-4005
2354-0133
Pojawia się w:
Journal of KONES
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Badanie wpływu wielkości odkształcenia plastycznego na wybrane właściwości powłok niklowo-aluminiowych
Investigation of deformation size plastic effect at the selection properties at the nickel-aluminum coatings
Autorzy:
Dyl, T.
Starosta, R.
Powiązania:
https://bibliotekanauki.pl/articles/211564.pdf
Data publikacji:
2008
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Obróbki Plastycznej
Tematy:
współczynnik umocnienia
współczynnik chropowatości
walcowanie powłok stopowych
coefficient strain hardening
surface roughness coefficient
rolling coating alloy
Opis:
W artykule przedstawiono wyniki badań doświadczalnych wpływu wielkości odkształcenia plastycznego na umocnienie i właściwości stereometryczne warstwy powierzchniowej, walcowanych płaskich wyrobów stalowych z naniesioną powłoką stopową Ni-5%Al metodą natryskiwania płomieniowego. Procesy wytwarzania i regeneracji wyrobów z naniesioną powłoką cieszą się uznaniem wśród inżynierów technologów, ze względu na możliwość zwiększenia właściwości eksploatacyjnych warstwy powierzchniowej (wytrzymałościowe, trybologiczne, antykorozyjne i dekoracyjne). Badania wykonano dla gniotów rzeczywistych h = 0,06 i h = 0,12. Badania przyczepności powłok nie wykazały negatywnego wpływu procesu walcowania na ich adhezję do stalowego podłoża. Uzasadnione jest zatem ze względów ekonomicznych i technologicznych, zastosowanie wykańczającej obróbki plastycznej w zamian za obróbkę skrawaniem.
The influence of intensity strain on strain hardening and stereometrical properties at the Ni-5%Al coating alloy was presented. Processes of productions of manufactured product with apply a coating be glad recognition among engineers. It present analysis of experimental research of process rolling double-layer metal plate (steel C45 and Ni-5%Al coating alloy). It carry experimental research for two real rolling reduction h = 0.06 and h?= 0.12. In the paper chance for practical application of plastic working to finishing coating was analyzed. Alloy coatings Ni-5%Al were obtain by flame spraying. These coatings have monophase structures of solid solution. Steel (C45) samples with alloy coatings were cold and hot (950 oC) rolling. During of plastic working was used effective force to obtain of real rolling reduction. After plastic working the adhesion reduction, cracks on the surface and cross- sections of coatings deposited on steel base wasn't observed. The largest value of strain hardening of alloy coating Ni-5%Al was stated after cold rolling of roll face diameter 200 mm. The metallic coatings obtain by thermal flame spraying be characterized by big surface roughness. Studying coating was received average value of parameter of Ra0=13,3žm. The plastic working caused decrease surface roughness. Minimum value of average arithmetical roughness (Ra1) Ni-5%Al alloy coating for real rolling reduction ( h = 0.12) and maximum value of surface roughness coefficient (ChRa) was observed after cold rolling of roll face diameter 200 mm and after hot rolling of roll face diameter 150 mm.
Źródło:
Obróbka Plastyczna Metali; 2008, 19, 2; 37-43
0867-2628
Pojawia się w:
Obróbka Plastyczna Metali
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-11 z 11

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