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    Wyświetlanie 1-13 z 13
    Tytuł:
    Selected Technological Properties of Liquid Ceramic Slurries Used to Produce Moulds in the Replicast cs Technology
    Autorzy:
    Kaczorowski, R.
    Just, P.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/380254.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    Innovative casting material
    innovative casting technology
    precision casting
    thin walled ceramic mould
    apparent viscosity
    replicast CS technology
    innowacyjny materiał odlewniczy
    innowacyjna technologia odlewnicza
    odlewanie precyzyjne
    forma ceramiczna cienkościenna
    lepkość pozorna
    technologia Replicast CS
    Opis:
    The study discusses the issues connected with the production of thin-walled ceramic slurry in the replicast cs technology. In the ceramic mould production process, a special role is played by the liquid ceramic slurry used to produce the first layer of the mould. The study examines selected technological properties of liquid ceramic slurries used to produce moulds in the replicas cs technology. The ceramic slurries for the tests were prepared based on the binders Ludox Px30 and Sizol 030, enriched with Refracourse flour. The wettability of the pattern's surface by the liquid ceramic slurry and the dependence of the apparent viscosity on the ceramic flour content in the mixture were determined. The wettability of the pattern surface by the liquid ceramic slurry was determined based on the measurement of the wetting angle. The angle was determined by means of an analysis of the computer image obtained with the use of a CDC camera.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 4; 190-194
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of Ceramic Coatings on the Mechanical Properties of Ceramic Moulds Used in the Replicast CS Technology
    Autorzy:
    Buczkowska, K.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/379579.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    replicast CS technology
    refractory ceramic coating
    model of polystyrene
    casting
    ceramic coating
    technologia Replicast CS
    powłoka ceramiczna
    model polistyrenowy
    Opis:
    The paper discusses the issues related to the Replicast CS technology. The research concerning the indication of the bending strength of ceramic moulds depending on the type and configuration of the shells will determine the effect of the type of binder and powder on the mechanical properties of shell moulds. The experimental studies presented in the paper include the manufacture of polystyrene models, followed by the application of 6 layers of ceramic coatings of different types and configurations on sets of polystyrene and wax models. Next, the studies test the bending strength of the obtained samples of ceramic moulds, depending on the type and configuration of the coatings. The presented research has shown the relationship between the different configurations of the materials used for the manufacture of ceramic coatings and their bending strength. It has been shown that, by the appropriate selection of the ceramic coatings, it is possible to obtain ceramic moulds with a possibly high bending strength.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 3 spec.; 112-118
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Research on the Influence of Basic Parameters of the Pre-Expansion of Granules Density
    Autorzy:
    Buczkowska, K.
    Kaczorowski, R.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/382544.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry process
    lost technology
    polystyrene model
    proces odlewania
    technologia lost
    model polistyrenowy
    Opis:
    The paper presents the process of pre-expanded polystyrene used to produce models in the Lost Technology. There were research on pre-expansion process in order to determine the effect of pressure and time for the initial expansion of the materials density. Analysis of the results confirmed that the higher the pre-expansion pressure is the materials density decreases. There was also a change in the intensity of the process in function of time and pressure, which may indicate the phenomena of material physical and chemical properties during the process.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 2 spec.; 22-28
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Intensive Cooling of Alloy AZ91 with a Chromium Addition on the Microstructure and Mechanical Properties of the Casting
    Autorzy:
    Rapiejko, C.
    Pisarek, B.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/355609.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    investment casting technology
    magnesium alloys
    crystallization
    TDA method
    intensive cooling
    Opis:
    The work presents the results of the investigations of the effect of intensive cooling of alloy AZ91 with an addition of chromium on the microstructure and mechanical properties of the obtained casts. The experimental castings were made in ceramic moulds preliminarily heated to 180°C, into which alloy AZ91 with the addition was poured. Within the implementation of the research, a comparison was made of the microstructure and mechanical properties of the castings obtained in ceramic moulds cooled at room temperature and the ones intensively cooled in a cooling liquid. The kinetics and dynamics as well as the thermal effects recorded by the TDA method were compared. Metallographic tests were performed with the use of an optical microscope and the strength properties of the obtained castings were examined: UTS (Rm), elongation (A%), and HB hardness.
    Źródło:
    Archives of Metallurgy and Materials; 2017, 62, 4; 2199-2203
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of time and pressure of forming a pattern on mechanical properties
    Autorzy:
    Pacyniak, T.
    Buczkowska, K.
    Kaczorowski, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/382163.pdf
    Data publikacji:
    2011
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    innovative foundry material
    foundry engineering
    lost foam
    polystyrene pattern
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    przemysł odlewniczy
    tracona piana
    styropianowy model odlewniczy
    Opis:
    In this paper, the technology of forming patterns on a research station equipped with an autoclave A-600 of Polish company GROM is presented. This study was conducted to determine the influence of pressure and time of forming a pattern on the bending strength. Analysis of the results confirmed that bending strength increases with increasing the pressure. The time of forming a pattern has a similar effect.
    Źródło:
    Archives of Foundry Engineering; 2011, 11, 3 spec.; 151-156
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    The Aging Time Effects of the Pre-expanded Polystyrene on the Patterns Mechanical Properties
    Autorzy:
    Buczkowska, K.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/381049.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting technology
    Innovative casting material
    foundry
    lost foam
    model of polystyrene
    casting
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    tracona piana
    polistyrenowy model odlewniczy
    Opis:
    The aging granulate is to activate the blowing agent during the manufacturing process to granulate models can re-expand and shape the model of well-sintered granules, smooth surface and a suitable mechanical strength. The article presents the results of studies which aim was to determine the optimum time for aging pre-foamed granules for pre-selected raw materials. The testing samples were shaped in an autoclave, with constant parameters sintering time and temperature. Samples were made at 30 minute intervals. Models have been subjected to flexural strength and hardness.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 1; 131-137
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Casting Die Cooling on Solidification Process and Microstructure of Hypereutectic Al-Si Alloy
    Autorzy:
    Władysiak, R.
    Kozuń, A.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/380676.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative foundry technology
    innovative foundry material
    casting die cooling
    water mist
    hypereutectic silumin
    innowacyjna technologia odlewnicza
    innowacyjny materiał odlewniczy
    odlewanie kokilowe
    mgła wodna
    silumin nadeutektyczny
    Opis:
    The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic alloys: AlSi15 and AlSi19. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified silumins on the research station allowing the cooling of the special permanent probe using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of hypereutectic silumins. The study demonstrated that the use of mold cooled with water mist stream allows in wide range the formation of the microstructure of hypereutectic silumins. It leads to higher homogeneity of microstructure and refinement of crystallizing phases and also it increases subsequently the mechanical properties of casting.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 4; 175-180
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of the Causes of Cracks in a Thick-Walled Bush Made of Die-Cast Aluminum Bronze
    Autorzy:
    Pisarek, B. P.
    Kołakowski, D.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/381784.pdf
    Data publikacji:
    2016
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    information technology
    foundry industry
    MAGMA5
    die casting
    complex aluminium bronze
    hot tear
    cold crack
    technologia informatyczna
    przemysł odlewniczy
    odlewnictwo ciśnieniowe
    brąz aluminiowy
    pęknięcie zimne
    Opis:
    For the die casting conditions of aluminium bronzes assumed based on the literature data, a thick-walled bush was cast, made of complex aluminium bronze (Cu-Al-Fe-Ni-Cr). After the cast was removed from the mould, cracks were observed inside it. In order to identify the stage in the technological production process at which, potentially, the formation of stresses damaging the continuity of the microstructure created in the cast was possible (hot cracking and/or cold cracking), a computer simulation was performed. The article presents the results of the computer simulation of the process of casting the material into the gravity die as well as solidifying and cooling of the cast in the shape of a thick-walled bush. The simulation was performed with the use of the MAGMA5 program and by application of the CuAl10Ni5,5Fe4,5 alloy from the MAGMA5 program database. The results were compared with the location of the defects identified in the actual cast. As a result of the simulation of the die-casting process of this bush, potential regions were identified where significant principal stresses accumulate, which can cause local hot and cold cracking. Until now, no research has been made of die-cast aluminium bronzes with a Cr addition. Correlating the results of the computer simulation validated by the analysis of the actual cast made it possible to clearly determine the critical regions in the cast exposed to cracking and point to the causes of its occurrence. Proposals of changes in the bush die casting process were elaborated, in order to avoid hot tearing and cold cracking. The article discusses the results of preliminary tests being a prologue to the optimization of the die-casting process parameters of complex aluminium bronze thick-walled bushs.
    Źródło:
    Archives of Foundry Engineering; 2016, 16, 4; 119-124
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Inhibitor Coating of a Ceramic Mould on the Surface Quality of an AM60 Alloy Cast with Cr and V
    Autorzy:
    Pisarek, B. P.
    Rapiejko, C.
    Święcik, R.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/380855.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative material
    innovative technology
    surface roughness
    magnesium alloy
    solid inhibitor
    investment casting
    innowacyjny materiał
    technologia innowacyjna
    chropowatość powierzchni
    stop magnezu
    odlew precyzyjny
    Opis:
    The work presents the results of the investigations of the effect of inhibitors coated on the internal walls of a ceramic mould on the quality of the obtained casts made of the AM60 alloy containing additions of chromium and vanadium. In order to reduce the reactivity of magnesium alloy cast by the technology of investment casting with the material of the mould and the ambient atmosphere, solid inhibitors were applied in the form of a mixture of KBF4 and H3BO3 after the stage of mould baking and before the mould’s being filled with the liquid alloy. For the purpose of examining the effect of the inhibitors on the surface quality of the obtained casts, profilometric tests were performed and the basic parameters describing the surface roughness, Ra, Rz and Rm, were determined.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 3; 51-56
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Study of the Influence of Additions on the Formation of Microstructure of Al-Zn-Mg-Cu Alloys
    Autorzy:
    Pisarek, B. P.
    Czekaj, E.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/381528.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting material
    innovative casting technology
    Al-Zn-Mg-Cu alloy
    TDA method
    hardness HB
    innowacyjny materiał odlewniczy
    innowacyjna technologia odlewnicza
    stop Al-Zn-Mg-Cu
    metoda ATD
    Opis:
    The article presents the investigations of 7xxx aluminium alloys performed by the method of thermal and derivational analysis. The studies made it possible to identify the effect of the changes in the Cu concentration, the total Zn and Mg weight concentrations and the Zn/Mg weight concentration ratio on their crystallization process: the cooling as well as the kinetics and dynamics of the thermal process of cooling and crystallization. Metallographic studies were performed on the microstructure of the examined alloys and their HB hardness was measured. The evaluation of the changes was presented in reference to the model alloys EN AW-7003 and EN AW-7010, whose microstructure under the conditions of thermodynamic equilibrium are described by the phase diagrams: Al-Zn-Mg and Al-Zn-Mg-Cu. The performed investigations confirmed that the hardness HB of the examined alloys is mainly determined by the reinforcement of the matrix αAl by the introduced alloy additions and the presence of phases Θ(Al2Cu) and S(Al2CuMg) rich in copper, as well as η(MgZn2), in the examined alloys' microstructure. The increase of the amount of intermetallic phases precipitated in the microstructure of the examined alloys is caused, beside Cu, by the characteristic change of Zn wt. concentration and Mg. It was proposed that the process of one-stage thermal treatment of the examined alloys be introduced at a temperature of up to tJ-20 °C, which will prevent the exceedance of the solidus temperature.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 4; 39-44
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Analysis of the Crystallization of AZ91 Alloy by Thermal and Derivative Analysis Method Intensively Cooled in Ceramic Shell
    Autorzy:
    Rapiejko, C.
    Pisarek, B.
    Czekaj, E.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/380100.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innovative casting materials
    innovative casting technology
    magnesium alloys
    TDA method
    hardness
    crystallization
    alloy AZ91
    innowacyjne materiały odlewnicze
    innowacyjna technologia odlewania
    metoda ATD
    krystalizacja
    stop AZ91
    Opis:
    The work presents the test result of the influence of cooling rate on the microstructure of AZ91 alloy, Vickers micro-hardness and Brinell hardness. Studies cooling and crystallization of AZ91 alloy was cast into the ceramic shells pre-heated to 180°C and then air-cooled at ambient temperature or intensively super cooled in the liquid coolant. The TDA method was applied to record and characterize the thermal effect resulting from the phase transformations occurring during the crystallization of AZ91 alloy. The kinetics and dynamics of the thermal processes of crystallization of AZ91 alloy in the ceramic shells were determined. Metallographic tests were performed with the use of an optical microscope. A comparison of these test results with the thermal effect recorded by way of the TDA method was made. Influence of cooling rate of AZ91 on HV0, 01 micro-hardness and Brinell hardness alloy was examined.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 1; 97-102
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Effect of Cr and V Alloy Additions on the Microstructure and Mechanical Properties of Am60 Magnesium Alloy
    Wpływ dodatków stopowych Cr i V na mikrostrukturę i właściwości mechaniczne stopu AM60
    Autorzy:
    Rapiejko, C.
    Pisarek, B.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/355167.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    investment casting technology
    AM60
    Cr and/or V addition
    microstructure
    mechanical properties
    technologia odlewania konstrukcji
    dodatek stopowy Cr
    dodatek stopowy V
    mikrostruktura
    właściwości mechaniczne
    Opis:
    The paper presents the results of the investigation of the effect of Cr and/or V alloy additions on the microstructure and mechanical properties of the magnesium AM60 alloy. The examinations are performed within the frames of a project aiming at the elaboration of an experimental and industrial technology of producing constructively complex elements of machines and devices made of magnesium alloys with the method of investment casting. It has been proven that small numbers of Cr and V alloy additions improve the strength properties: Rm, A%, and the hardness HB of the obtained casts. The experimental casts were made in ceramic molds.
    W pracy przedstawiono wyniki badań wpływu dodatków stopowych Cr i/lub V na mikrostrukturę oraz właściwości mechaniczne stopu magnezu AM60. Badania prowadzone są w ramach projektu, którego celem jest opracowanie technologii doświadczalnej i przemysłowej wytwarzania złożonych konstrukcyjnie elementów maszyn i urządzeń ze stopów magnezu metodą wytapianych modeli. Wykazano, że niewielkie ilości dodatków stopowych Cr i V poprawiają właściwości wytrzymałościowe: Rm, A%. oraz twardość HB otrzymanych odlewów. Odlewy doświadczalne wykonano w formach ceramicznych.
    Źródło:
    Archives of Metallurgy and Materials; 2014, 59, 2; 761-765
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Wpływ rodzaju, grubości pokrycia ceramicznego oraz gęstości zespołu modelowego na stopień zagazowania odlewu
    The Effect of the Type, the Ceramic Coating Thickness and the Pattern Set Density on the Degree of Gas Porosity in Casting
    Autorzy:
    Buczkowska, K.
    Just, P.
    Świniarska, J.
    Pacyniak, T.
    Powiązania:
    https://bibliotekanauki.pl/articles/382587.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    innowacyjny materiał odlewniczy
    innowacyjna technologia odlewnicza
    tracona piana
    pokrycie ceramiczne
    pokrycie ogniotrwałe
    spienione tworzywo wielkocząsteczkowe
    zagazowanie odlewu
    innovative foundry material
    innovative foundry technology
    lost foam process
    ceramic coating
    gas porosity
    Opis:
    W pracy poruszone zostały zagadnienia związane z technologią lost foam. Zbadano wpływ rodzaju oraz grubości pokrycia ceramicznego a także gęstości zespołu modelowego na stopień zagazowania odlewu. Badania przeprowadzono dla dwóch rodzajów pokryć ceramicznych Disopast 4805/3 oraz Disopast 7759, które nakładano na modele ze spienionego polistyrenu w jednej, dwóch i trzech warstwach. Tak przygotowane modele wykorzystano do wytworzenia odlewów ze stopu AlSi11 w technologii lost foam. Otrzymane odlewy zbadano pod kątem stopnia ich zagazowania. Zaprezentowane badania wykazały zależności pomiędzy gęstością modelu, rodzajem i grubością zastosowanych powłok ceramicznych, a stopieniem zagazowania odlewów. Wykazano, że badane właściwości mają istotny wpływ na stopień zagazowania odlewu, jego porowatość oraz liczbę gazową. Poprzez odpowiedni dobór pokrycia, jego grubości, gęstości modelu, możliwe jest zminimalizowanie stopnia zagazowania odlewu.
    The study addressed the issues associated with lost foam casting technology. The effect of the type and thickness of the ceramic coating and the density of the pattern set of the degree of gas porosity in casting. The study was conducted for two types of ceramic coatings Disopast 4805/3 and Disopast 7759, which was applied to patterns with expanded polystyrene in one, two and three layers. Thus prepared patterns were used to produce castings alloy AlSi11 lost foam technology. The resulting castings were tested for their level of gas porosity. Presented studies have shown the relationship between the density of the polystyrene pattern, type and thickness of the applied ceramic coatings gas porosity and casting melt. It has been shown that investigated the properties have a significant impact on the degree of gas porosity in cast, its porosity and the gaseous number. Through an appropriate choice of coating, its thickness, density model, it is possible to minimize the degree of gassing casting.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 2 spec.; 7-12
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-13 z 13

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