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Tytuł:
The Use of Phosphate Binder for Ablation Casting of AlSi7Mg Modified TiB Alloy
Autorzy:
Puzio, Sabina
Kamińska, J.
Major-Gabryś, K.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/2126893.pdf
Data publikacji:
2022
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
ablation casting technology
alumina
phosphate binder
self-hardening sand
inorganic binder
odlewanie ablacyjne
tlenek glinu
spoiwo fosforanowe
piaski samoutwardzalne
spoiwo nieorganiczne
Opis:
The possibilities of using an inorganic phosphate binder for the ablation casting technology are discussed in this paper. This kind of binder was selected for the process due to its inorganic character and water-solubility. Test castings were made in the sand mixture containing this binder. Each time during the pouring liquid alloy into the molds and solidification process of castings, the temperature in the mold was examined. Then the properties of the obtained castings were compared to the properties of the castings solidifying at ambient temperature in similar sand and metal molds. Post-process materials were also examined - quartz matrix and water. It has been demonstrated that ablation casting technology promotes refining of the microstructure, and thus upgrades the mechanical properties of castings (Rm was raised about approx. 20%). Properties of these castings are comparable to the castings poured in metal moulds. However, the post-process water does not meet the requirements of ecology, which significantly reduces the possibility of its cheap disposal.
Źródło:
Archives of Foundry Engineering; 2022, 22, 1; 62--68
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of Moulding Sand Type on Mechanical and Thermal Deformation
Autorzy:
Grabarczyk, A.
Major-Gabryś, K.
Dobosz, S. M.
Jakubski, J.
Bolibruchová, D.
Brůna, M.
Pastirčák, R.
Powiązania:
https://bibliotekanauki.pl/articles/353843.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
moulding sand
core sand
organic binder
inorganic binder
mechanical deformation
thermal deformation
Opis:
Casting industry has been enriched with the processes of mechanization and automation in production. They offer both better working standards, faster and more accurate production, but also have begun to generate new opportunities for new foundry defects. This work discusses the disadvantages of processes that can occur, to a limited extend, in the technologies associated with mould assembly and during the initial stages of pouring. These defects will be described in detail in the further part of the paper and are mainly related to the quality of foundry cores, therefore the discussion of these issues will mainly concern core moulding sands. Four different types of moulding mixtures were used in the research, representing the most popular chemically bonded moulding sands used in foundry practise. The main focus of this article is the analysis of the influence of the binder type on mechanical and thermal deformation in moulding sands.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 347-351
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Moulding Sand with Inorganic Cordis Binder for Ablation Casting
Autorzy:
Hosadyna-Kondracka, M.
Major-Gabryś, K.
Kamińska, J.
Grabarczyk, A.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/382039.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technology
innovative foundry material
ablation casting
moulding sand
inorganic binder
thermal curing
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
odlewanie ablacyjne
masa formierska
spoiwo nieorganiczne
utwardzanie termiczne
Opis:
The essence of ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and a water-soluble binder. After pouring the mould with liquid metal, while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. This paper focuses on the selection of moulding sands with hydrated sodium silicate for moulds used in the ablation casting. The research is based on the use of Cordis binder produced by the Hüttenes-Albertus Company. It is a new-generation inorganic binder based on hydrated sodium silicate. Its hardening takes place under the effect of high temperature. As part of the research, loose moulding mixtures based on the silica sand with different content of Cordis binder and special Anorgit additive were prepared. The reference material was sand mixture without the additive. The review of literature data and the results of own studies have shown that moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties to be used in the ablation casting process. Additionally, at the Foundry Research Institute in Krakow, preliminary semi-industrial tests were carried out on the use of Cordis sand technology in the manufacture of moulds for ablation casting. The possibility to use these sand mixtures has been confirmed in terms of both casting surface quality and sand reclamation.
Źródło:
Archives of Foundry Engineering; 2018, 18, 4; 110-115
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Kompozycje: uwodniony krzemian sodu – materiał biodegradowalny, jako spoiwo mas formierskich
Compositions: Hydrated Sodium Silicate – Biodegradable Material, as Moulding Sands Binder
Autorzy:
Grabarczyk, A.
Major-Gabryś, K.
Dobosz, S. M.
Wojczuk, M.
Superson, M.
Powiązania:
https://bibliotekanauki.pl/articles/380754.pdf
Data publikacji:
2014
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
masy formierskie
spoiwo
uwodniony krzemian sodu
materiał biodegradowalny
Polikaprolakton
PCL
utwardzacz estrowy
moulding sands
binder
hydrated sodium silicate
biodegradable material
polycaprolactone
Opis:
Zaostrzające się wymogi dotyczące ochrony środowiska wywierają nacisk na poszukiwanie nowych proekologicznych rozwiązań w wielu dziedzinach przemysłu. Przepisy te dotyczą także technologii wytwarzania mas formierskich. W niniejszej publikacji autorzy podjęli próbę zastosowania kompozycji: uwodniony krzemian sodu – materiał biodegradowalny, jako spoiwo mas formierskich. Badany dodatek biodegradowalny jest substancją organiczną, ale przyjazną dla środowiska. Ocena wpływu materiału biodegradowalnego na parametry masy formierskiej została dokonana w oparciu o badania wybranych właściwości technologicznych: wytrzymałości na zginanie Rgu i ścieralności S oraz o badania wybijalności mas ocenianej przez pomiar wytrzymałości końcowej na ściskanie Rctki ekspansji wysokotemperaturowej ΔV. Badaniom poddano masy z uwodnionym krzemianem sodu sporządzane w technologii estrowej utwardzane utwardzaczami opartymi o estry kwasu węglowego- Jeffsol BC, Ixional SD. Utwardzacze te zostały opracowane w Pracowni Tworzyw Formierskich Wydziału Odlewnictwa AGH w celu poprawy jakości regeneratu mas z uwodnionym krzemianem sodu. Autorzy zaproponowali zastosowanie jako składnika wyżej wymienionej kompozycji, biodegradowalnego polikaprolaktonu (PCL). Przeprowadzone badania wykazały, że dodatek 5% PCL nie pływa negatywnie na właściwości technologiczne badanych mas, zatem jego stosowanie jest celowe i uzasadnione.
Environmental protection regulations are becoming more and more strict which puts pressure on finding new proecological solutions in many industries. These regulations concern also the technology of moulding sands preparation. In this work the authors made an attempt to apply composition: hydrated sodium silicate - biodegradable material, as the moulding sand binder. The examined biodegradable additive is an organic substance, but it is environment-friendly. Assessment of the biodegradable material’s impact on the moulding sand’s parameters was made based on the chosen technological parameters: bending strength Rgu and wearability S, knock-out properties of the moulding sands were measured based on final compressive strength Rctk and thermal expansion ΔV. The tests were carried on moulding sands with hydrated sodium silicate in ester technology with hardeners based on carbonite esters: Flodur 3, Jeffsol BC, Ixional SD. The hardeners were developed in Moulding Sands Workshop on Faculty of Foundry Engineering AGH to improve the quality of reclaimed moulding sands with hydrated sodium silicate. Authors proposed using biodegradable polycaprolactone (PCL) as an element of the above-mentioned composition. The conducted research showed that biodegradable additive – PCL (polycaprolactone), does not have a negative influence on technological properties of the tested moulding sands, thus its’ usage is intentional and justified.
Źródło:
Archives of Foundry Engineering; 2014, 14, 4 spec.; 37-42
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Elasticity of Moulding Sands – a Method of Reducing Core Cracking
Autorzy:
Dobosz, S. M.
Grabarczyk, A.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380966.pdf
Data publikacji:
2017
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
moulding sand
binder
elasticity
cracking
innowacyjne technologie odlewnicze
innowacyjne materiały
piasek formierski
spoiwo
elastyczność
Opis:
This paper focuses on mechanical properties of self hardening moulding sands with furfuryl and alkyd binders. Elasticity as a new parameter of moulding sands is investigated. With the use of presented testing equipment it is possible to determine force kinetics and deformation of moulding sand in real time. The need for this kind of study comes from the modern casting industry. New foundries can be characterized with high intensity of production which is correlated with high level of mechanization and automatization of foundry processes. The increasingly common use of manipulators in production of moulds and cores can lead to generation of new types of flaws, caused by breakage in moulds and cores which could occur during mould assembly. Hence it is required that moulds and cores have high resistance to those kinds of factors, attributing it with the phenomenon of elasticity. The article describes the theoretical basis of this property, presents methods of measuring and continues earlier research.
Źródło:
Archives of Foundry Engineering; 2017, 17, 1; 31-36
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Tendency of Moulding Sands to Generate Core Cracks
Autorzy:
Grabarczyk, A.
Dobosz, S. M.
Kusiński, J.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380432.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative foundry materials
moulding sand
binder
elasticity
cracking
innowacyjne technologie odlewnicze
innowacyjne materiały odlewnicze
masa formierska
spoiwo
Opis:
The constant growth of foundry modernization, mechanization and automation is followed with growing requirements for the quality and parameters of both moulding and core sands. Due to this changes it is necessary to widen the requirements for the parameters used for their quality evaluation by widening the testing of the moulding and core sands with the measurement of their resistance to mechanical deformation (further called elasticity). Following article covers measurements of this parameter in chosen moulding and core sands with different types of binders. It focuses on the differences in elasticity, bending strength and type of bond destruction (adhesive/cohesive) between different mixtures, and its connection to the applied bonding agent. Moulding and cores sands on which the most focus is placed on are primarily the self-hardening moulding sands with organic and inorganic binders, belonging to the group of universal applications (used as both moulding and core sands) and mixtures used in cold-box technology.
Źródło:
Archives of Foundry Engineering; 2018, 18, 1; 157-161
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The influence of changes in active binder content on the control system of the moulding sand quality
Autorzy:
Jakubski, J.
Dobosz, S. M.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/380300.pdf
Data publikacji:
2012
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
zarządzanie jakością
masa formierska
sztuczna sieć neuronowa
quality management
green moulding sands
artificial neural networks
Opis:
Artificial neural networks are one of the modern methods of the production optimisation. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is the assessment method of sands suitability by means of detecting correlations between their individual parameters. The presented investigations were aimed at the selection of the neural network able to predict the active bentonite content in the moulding sand on the basis of this sand properties such as: permeability, compactibility and the compressive strength. Then, the data of selected parameters of new moulding sand were set to selected artificial neural network models. This was made to test the universality of the model in relation to other moulding sands. An application of the Statistica program allowed to select automatically the type of network proper for the representation of dependencies occurring in between the proposed moulding sand parameters. The most advantageous conditions were obtained for the uni-directional multi-layer perception (MLP) network. Knowledge of the neural network sensitivity to individual moulding sand parameters, allowed to eliminate not essential ones.
Źródło:
Archives of Foundry Engineering; 2012, 12, 4; 71-74
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Selection of Hardening Technology of Moulding Sand with Hydrated Sodium Silicate Binder Devoted to Aluminum Alloys Ablation Casting
Autorzy:
Major-Gabryś, K.
Hosadyna-Kondracka, M.
Grabarczyk, A.
Kamińska, J.
Powiązania:
https://bibliotekanauki.pl/articles/354196.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
foundry engineering
ablation casting
moulding sands
hydrated sodium silicate
hot-box technology
Opis:
The ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and watersoluble binder. After pouring the mould with liquid metal, while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. The following paper focuses on the selection of moulding sands with hydrated sodium silicate technologies for moulds devoted to the ablation casting of aluminum alloys. It has been proposed to use different types of moulding sands with a water-soluble binder, which is hydrated sodium silicate. The authors showed that the best kind of moulding sands for moulds for Al alloy casting will be moulding sands hardened with physical factors – through dehydration. The use of microwave hardened moulding sands and moulding sands made in hot-box technology has been proposed. The tests were carried out on moulding sands with different types of modified binder and various inorganic additives. The paper compares viscosity of different binders used in the research and thermal degradation of moulding sands with tested binders. The paper analyzes the influence of hardening time periods on bending strength of moulding sands with hydrated sodium silicate prepared in hot-box technology. The analysis of literature data and own research have shown that molding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties for the ablation foundry of Al alloys.
Źródło:
Archives of Metallurgy and Materials; 2019, 64, 1; 359-364
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Effect of the Type of Inorganic Binder on the Properties of Microwave-Hardened Moulding Sands for Ablation Casting Technology
Autorzy:
Puzio, S.
Kamińska, J.
Angrecki, M.
Major-Gabryś, K.
Powiązania:
https://bibliotekanauki.pl/articles/353306.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative technologies
ablation casting
moulding sands
microwave hardening
environmentally friendly inorganic binders
Opis:
The aim of this study is to demonstrate the possibility of using moulding sands based on inorganic binders hardened in a microwave chamber in the technology of ablation casting of aluminium alloys. The essence of the ablation casting technology consists in this that a mould with a water-soluble binder is continuously washed with water immediately after being poured with liquid alloy until its complete erosion takes place. The application of an environmentally friendly inorganic binder improves the ecology of the whole process, while microwave hardening of moulding sands allows moulds to be made from the sand mixture containing only a small amount of binder. The studies described in this article included microwave-hardened sand mixtures containing the addition of selected inorganic binders available on the market. The strength of the sands with selected binders added in an amount of 1.0; 1.5 and 2.0 parts by mass was tested. As a next step, the sand mixtures with the strength optimal for ablation casting technology, i.e. about 1.5 MPa, were selected and tested for the gas forming tendency. In the four selected sand mixtures, changes occurring in the samples during heating were traced. Tests also included mould response to the destructive effect of ablation medium, which consisted in the measurement of time necessary for moulds to disintegrate while washed with water. Tests have shown the possibility of using environmentally friendly, microwave-hardened moulding sands in ablation casting of aluminium alloys.
Źródło:
Archives of Metallurgy and Materials; 2020, 65, 4; 1385-1390
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Compositions: Biodegradable Material - Typical Resin, as Moulding Sands’ Binders
Autorzy:
Major-Gabryś, K.
Dobosz, S. M.
Drożyński, D.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/380803.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
moulding sand
binder
biodegradable material
foundry resin
thermal destruction
thermal deformation
masa formierska
spoiwo
materiał biodegradowalny
żywica formierska
destrukcja termiczna
odkształcenie termiczne
Opis:
The paper presents possibility of using biodegradable materials as parts of moulding sands’ binders based on commonly used in foundry practice resins. The authors focus on thermal destruction of binding materials and thermal deformation of moulding sands with tested materials. All the research is conducted for the biodegradable material and two typical resins separately. The point of the article is to show if tested materials are compatible from thermal destruction and thermal deformation points of view. It was proved that tested materials characterized with similar thermal destruction but thermal deformation of moulding sands with those binders was different.
Źródło:
Archives of Foundry Engineering; 2015, 15, 1; 35-40
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Organic Moulding Sands for Production of Large-Size Castings
Autorzy:
Major-Gabryś, K.
Hosadyna-Kondracka, M.
Powiązania:
https://bibliotekanauki.pl/articles/382360.pdf
Data publikacji:
2019
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
innovative foundry technologies
innovative materials
moulding sand
organic binder
furfuryl resin
hardener
alkyd resin
alphaset process
innowacyjne technologie odlewnicze
materiały innowacyjne
piasek formierski
spoiwo organiczne
żywica furfurylowa
utwardzacz
żywica alkidowa
Opis:
Recently, some major changes have occurred in the structure of the European foundry industry, such as a rapid development in the production of castings from compacted graphite iron and light alloys at the expense of limiting the production of steel castings. This created a significant gap in the production of heavy steel castings (exceeding the weight of 30 Mg) for the metallurgical, cement and energy industries. The problem is proper moulding technology for such heavy castings, whose solidification and cooling time may take even several days, exposing the moulding material to a long-term thermal and mechanical load. Owing to their technological properties, sands with organic binders (synthetic resins) are the compositions used most often in industrial practice. Their main advantages include high strength, good collapsibility and knocking out properties, as well as easy mechanical reclamation. The main disadvantage of these sands is their harmful effect on the environment, manifesting itself at various stages of the casting process, especially during mould pouring. This is why new solutions are sought for sands based on organic binders to ensure their high technological properties but at the same time less harmfulness for the environment. This paper discusses the possibility of reducing the harmful effect of sands with furfuryl binders owing to the use of resins with reduced content of free furfuryl alcohol and hardeners with reduced sulphur content. The use of alkyd binder as an alternative to furfuryl binder has also been proposed and possible application of phenol-formaldehyde resins was considered.
Źródło:
Archives of Foundry Engineering; 2019, 3; 99-105
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
The Influence of the Modified Ablation Casting on Casts Properties Produced in Microwave Hardened Moulds with Hydrated Sodium Silicate Binder
Autorzy:
Major-Gabryś, K.
Hosadyna-Kondracka, M.
Puzio, S.
Kamińska, J.
Angrecki, M.
Powiązania:
https://bibliotekanauki.pl/articles/352738.pdf
Data publikacji:
2020
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
moulding sand
ablation casting
hydrated sodium silicate
microwave hardening
mechanical properties of casting
Opis:
The ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and water-soluble binder. After pouring the mould with liquid metal the mould is destructed (washed out) using a stream of cooling medium, which in this case is water. The process takes place while the casting is still solidifying. The following paper focuses on testing the influence of the modified ablation casting of aluminum alloy on casts properties produced in moulds with hydrated sodium silicate binder. The authors showed that the best kind of moulding sands for Al alloy casting will be those hardened with physical factors – through dehydration. The analysis of literature data and own research have shown that the moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties for the modified ablation casting of Al alloys. In the paper the use of microwave hardened moulding sands has been proposed. The moulds were prepared in the matrix specially designed for this technology. Two castings from the AlSi7Mg alloy were made; one by traditional gravity casting and the other by gravity casting using ablation. The conducted casts tests showed that the casting made in modified ablation casting technology characterizes by higher mechanical properties than the casting made in traditional casting technology. In both experimental castings the directional solidification was observed, however in casting made by ablation casting, dimensions of dendrites in the structure at appropriate levels were smaller.
Źródło:
Archives of Metallurgy and Materials; 2020, 65, 1; 497-502
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
New Materials in the Production of Moulding and Core Sands
Autorzy:
Dobosz, S. M.
Major-Gabryś, K.
Grabarczyk, A.
Powiązania:
https://bibliotekanauki.pl/articles/383336.pdf
Data publikacji:
2015
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
environment protection
innovative foundry technology
innovative foundry material
moulding sand
binder
biodegradable material
ochrona środowiska
innowacyjna technologia odlewnicza
innowacyjny materiał odlewniczy
masa formierskia
spoiwo
materiał biodegradowalny
Opis:
The article shows the influence of environment requirements on changes in different foundry moulding sands technologies such as cold box, self-hardening moulding sands and green sands. The aim of the article is to show the possibility of using the biodegradable materials as binders (or parts of binders’ compositions) for foundry moulding and core sands. The authors concentrated on the possibility of preparing new binders consisting of typical synthetic resins - commonly used in foundry practice - and biodegradable materials. According to own research it is presumed that using biodegradable materials as a part of new binders’ compositions may cause not only lower toxicity and better ability to reclaim, but may also accelerate the biodegradation rate of used binders. What’s more, using some kinds of biodegradable materials may improve flexibility of moulding sands with polymeric binder. The conducted research was introductory and took into account bending strength and thermal properties of furan moulding sands with biodegradable material (PCL). The research proved that new biodegradable additive did not decrease the tested properties.
Źródło:
Archives of Foundry Engineering; 2015, 15, 4; 25-28
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Wpływ dodatku materiału biodegradowalnego jako komponentu dwuskładnikowego spoiwa odlewniczych mas formierskich i rdzeniowych na właściwości spoiwa oraz mas z jego zastosowaniem
Effect of a biodegradable addition as a binary binder component for cast moulding and core sands on the properties of the binder and the sands
Autorzy:
Major-Gabryś, K.
Grabarczyk, A.
Dobosz, S. M.
Drożyński, D.
Powiązania:
https://bibliotekanauki.pl/articles/391842.pdf
Data publikacji:
2016
Wydawca:
Sieć Badawcza Łukasiewicz - Instytut Odlewnictwa
Tematy:
ochrona środowiska
innowacyjne materiały i technologie odlewnicze
masy formierskie
spoiwa
żywica furfurylowa
materiał biodegradowalny
environment protection
innovative casting materials and technologies
moulding sands
binders
furfuryl resin
biodegradable material
Opis:
Rosnące wymagania dotyczące emisji substancji szkodliwych zmuszają przemysł odlewniczy do poszukiwania nowych, bardziej przyjaznych dla środowiska rozwiązań. Do rozwiązań takich mogą należeć: technologie sporządzania mas formierskich i rdzeniowych z zastosowaniem organicznych materiałów biodegradowalnych jako spoiw. Należy jednak pamiętać, że nowe technologie muszą zapewnić wysokie właściwości technologiczne mas formierskich i rdzeniowych. W niniejszym artykule przedstawiono wyniki badań nowych dwuskładnikowych spoiw formierskich, w których część powszechnie stosowanej w praktyce odlewniczej żywicy fenolowo-furfurylowej zastąpiono materiałem biodegradowalnym w postaci polikaprolaktonu (PCL). W artykule przedstawiono badania wpływu materiału biodegradowalnego jako komponentu nowego dwuskładnikowego spoiwa na degradację termiczną spoiwa, jego lepkość oraz na wybrane właściwości technologiczne badanych mas z zastosowaniem nowego spoiwa, w tym ich deformację cieplną oraz elastyczność w temperaturze otoczenia. Przeprowadzone badania wykazały, że zastąpienie w spoiwie części żywicy fenolowo-furfurylowej materiałem biodegradowalnym PCL nie wpływa na degradację termiczną nowego spoiwa, zwiększa natomiast jego lepkość. Masy z zastosowaniem dwuskładnikowego spoiwa charakteryzują się zbliżonymi właściwościami technologicznymi do mas zawierających tylko żywicą fenolowo-furfurylową.
The increasing requirements concerning the emission of hazardous substances force the casting industry to search for new, more environment-friendly solutions. Such solutions may include technologies of developing moulding and core sands with the use of organic biodegradable materials as binders. We should, however, remember that the new technologies must ensure high technological properties of the moulding and core sands. This article presents the results of investigations of new binary moulding binders, where part of the phenol-furfuryl resin commonly applied in casting, was replaced by a biodegradable material in the form of polycaprolactone (PCL). The article discusses the investigations of the effect of the biodegradable material as a component of a new binary binder on the thermal degradation of the binder, its viscosity as well as the selected technological properties of the examined moulding sands, including their thermal deformation and elasticity at ambient temperature. The performed examinations showed that replacing a part of the phenol- furfuryl resin in the binder with the PCL biodegradable material does not affect the thermal degradation of the new binder, while increasing its viscosity. The moulding mixtures with the applied binary binder are characterized by similar technological properties to the moulding sands with the phenol-furfuryl resin only.
Źródło:
Prace Instytutu Odlewnictwa; 2016, 56, 4; 391-399
1899-2439
Pojawia się w:
Prace Instytutu Odlewnictwa
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Nowoczesne spoiwo ekologicznych mas formierskich zawierające modyfikowany krzemian sodu
Modern binder to ecological moulding sands containing modified sodium silicate
Autorzy:
Major-Gabryś, K.
Dobosz, S. M.
Jakubski, J.
Powiązania:
https://bibliotekanauki.pl/articles/383221.pdf
Data publikacji:
2013
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
masa formierska
uwodniony krzemian sodu
faza γ-Al2O3
ekspansja cieplna
wybijalność masy formierskiej
moulding sand
soluble sodium silicate
thermal expansion
knock-out properties
Opis:
Niniejszy artykuł dotyczy ekologicznych mas z uwodnionym krzemianem sodu jako spoiwem. Nieorganiczny charakter spoiwa – zapewniający niską szkodliwość dla środowiska - powoduje jednak złą wybijalność oraz małą zdolność do regeneracji mechanicznej mas. W niniejszym artykule autorzy skupili się na opracowaniu nowego składu tych przyjaznych dla środowiska mas formierskich- zapewniając ich lepszą wybijalność. W wyniku analizy danych literaturowych i badań własnych zastosowano do mas z uwodnionym krzemianem sodu nowe dodatki zawierające Al2O3. Dodatki te zapewniają lepszą wybijalność masy określaną na podstawie pomiaru wytrzymałości końcowej na ściskanie Rctk, a także pomiaru ekspansji cieplnej mas. Autorzy opracowali nowy dodatek zawierający Al2O3 i wykazali jego pozytywny wpływ na wybijalność mas z uwodnionym krzemianem sodu.
The article is devoted to ecological foundry moulding sands with hydrated sodium silicate as a binder. Unfortunately the inorganic nature of the binder results in moulding sand’s poor knock-out properties and low ability to mechanical reclamation. In the present study authors focused on developing a new addition to these environmental friendly foundry moulding sands, given them better knock-out properties. The analysis of the literature data and own researches let authors usage of additives containing Al2O3 as components of moulding sands with hydrated sodium silicate. These additives provide better knock-out properties of moulding sands measured according to retained strength Rctk and also lead to lower thermal expansion of moulding sands. The authors have developed a new additive containing Al2O3 and proved its positive impact on moulding sand with hydrated sodium silicate knock-out properties.
Źródło:
Archives of Foundry Engineering; 2013, 13, 1 spec.; 111-116
1897-3310
2299-2944
Pojawia się w:
Archives of Foundry Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Wyświetlanie 1-15 z 16

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