- Tytuł:
- Methodology of Fault Diagnosis in Ductile Iron Melting Process
- Autorzy:
-
Perzyk, M.
Kozlowski, J. - Powiązania:
- https://bibliotekanauki.pl/articles/382169.pdf
- Data publikacji:
- 2016
- Wydawca:
- Polska Akademia Nauk. Czytelnia Czasopism PAN
- Tematy:
-
quality management
information technology
foundry industry
process fault diagnosis
ductile iron
data driven model
zarządzanie jakością
technologia informatyczna
przemysł odlewniczy
diagnostyka uszkodzeń
żeliwo ADI
model danych - Opis:
- Statistical Process Control (SPC) based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm) and elongation (A5), based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals) and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.
- Źródło:
-
Archives of Foundry Engineering; 2016, 16, 4; 101-108
1897-3310
2299-2944 - Pojawia się w:
- Archives of Foundry Engineering
- Dostawca treści:
- Biblioteka Nauki
Artykuł