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    Wyświetlanie 1-13 z 13
    Tytuł:
    Examinations of parameters influencing the outflow of two phase air-sand stream from machine chamber and core box filling in shooting process
    Badania parametrów wpływających na wypływ dwufazowego strumienia piaskowo-powietrznego z komory nabojowej i wypełnienie rdzennicy w procesie dmuchowym
    Autorzy:
    Fedoryszyn, A.
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/356971.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    core production
    core shooting
    core blowing
    rdzennice
    strzelarka
    nadmuchiwarka
    Opis:
    The study investigates the key aspects involved in the flow of the air-sand stream from the machine chamber and in the core box filling in the core shooting and core blowing processes. The prevailing tendency to manufacture thin-walled castings with intricate channel structures has become the major determinant of castings quality and production rates. An important parameter of most core sand used in the shooting processes is the ability to eject from the machine chamber and the core-box filling capability. These properties are the key factors determining the feasibility of manufacturing intricate cores and the process efficiency. The research work outlined in this study focuses on establishing the performance criteria of core sand ejection from the machine chamber and of core box filling and sand compaction. The results given below were obtained for several new-generation core sand types, containing organic and inorganic binders, and designed to be used in hot-box, warm box and warm air processes.
    W publikacji przedstawiono zagadnienia związane z wypływem strumienia piaskowo-powietrznego z komory nabojowej i zapełnianiem rdzennicy metodami dmuchowymi z wykorzystaniem strzelarek i nadmuchiwarek. Tendencja do konstrukcji odlewów o coraz cieńszych ściankach i skomplikowanych kanałach, sprawia, że produkcja wysokiej jakości rdzeni jest nadal czynnikiem determinujacym jakość oraz wydajność produkcji odlewów. Ważnymi właściwościami ogółu mas rdzeniowych stosowanych w procesach dmuchowych jest ewakuacja masy z komory nabojowej maszyny dmuchowej oraz zdolność do zapełniania i zagęszczania masy w rdzennicy. Właściwości te, decydują często o możliwosci wykonania skomplikowanych rdzeni oraz o efektywności procesu technologicznego. Przedstawione badania dotyczą ustalenia kryteriów oceny ewakuacji masy z komory nabojowej oraz zdolność do wypełniania rdzennicy i zagęszczania kilku nowoczesnych mas formierskich, zarówno organicznych jak i nieorganicznych, pochodzących technologii hot box, warm box, warm air.
    Źródło:
    Archives of Metallurgy and Materials; 2013, 58, 3; 903-906
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Studies of the Influence of the Number and Distribution of Vents on the Production Process of Cores by the Blowing Method
    Autorzy:
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/352765.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    core shooter
    core sands
    blowing method
    Opis:
    The results of studies of the cores production by blowing methods with utilising the modified experimental shooting machine SR-3D, are provided in the hereby paper. The core sands from the Cordis technology were applied in the presented investigations. The influence of the number and distribution of vents on the shaped core box filling, filmed by a digital camera, was determined. Investigations were performed for the shooting pressures of 0.4, 0.5 and 0.6 MPa and for three surfaces of the shooting hole, at various numbers and distribution ways of vents in the experimental core box. The selected results of the model investigations were compared with the results of simulations performed previously in the PROCAST programme. The intensity of the core sand outflow from the shooting chamber into the core box of the experimental shooting machine was measured. Technological effects were assessed on the basis of the core sand apparent density in individual parts of the core, in dependence on the character of the pressure increase in the shooting chamber and the pressure value obtained in the core box.
    Źródło:
    Archives of Metallurgy and Materials; 2018, 63, 1; 105-111
    1733-3490
    Pojawia się w:
    Archives of Metallurgy and Materials
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Compaction of Cores Made by Blowing Methods – Model Investigations
    Autorzy:
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/380080.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    core shooting
    blowing process
    core sand
    core box
    rdzeń wstrzeliwany
    masa rdzeniowa
    rdzeń odlewniczy
    Opis:
    The results of model investigations of the influence of the blowing process selected parameters on the distribution of the compaction of the core made by the blowing method, are presented in the hereby paper. These parameters were: shooting pressure, shooting hole diameter, amount and distribution of deaerating holes. Investigations were performed using the horizontal core box of the cuboidal cavity and the same core box into which inner inserts were introduced. These inserts were dividing the primary volume into three sectors differing in their direction, introduction conditions and the character of the core sand flow. As the compaction measure the apparent sand density was assumed. The density was determined in five measuring points in case of uniform cores, and in three measuring points in case of cores obtained in the core box with three separated sectors. The apparent density of the compacted core sand in the core box cavity was determined on the basis of the measurements of masses and volumes of samples cut-out from the determined core places by means of the measuring probe. Investigations were performed at three values of the working pressure equal 0.4, 0.5 and 0.6MPa for two diameters of the shooting hole: 10 and 20 mm. During tests the core box deaeration, controlled by an activisation of the determined number of deaerating vents placed in the core box, was also subjected to changes.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 2; 191-197
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Density Distribution and Resin Migration Investigations in Samples of Sand Core Made by Blowing Method
    Autorzy:
    Dańko, R.
    Jamrozowicz, Ł.
    Powiązania:
    https://bibliotekanauki.pl/articles/106993.pdf
    Data publikacji:
    2017
    Wydawca:
    Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydawnictwo AGH
    Tematy:
    core shooting
    core blowing
    molding sand
    resin migration
    Opis:
    Resin migration in a core can occur during the core production process performed by blowing methods in which the core sand is transported into the core box as a two-phase sand-air flux characterized by various working parameters (working pressure, shooting time, volumetric concentration). This migration is the result of the resin being blown off from the matrix grain surfaces by compressed air. The methodology of the investigation of this effect developed at AGH University of Science and Technology is presented in this paper. The results of the resin migration tests obtained for cores made with cold-box technology at various working parameters of the shooting process are also shown.
    Źródło:
    Journal of Casting & Materials Engineering; 2017, 1, 3; 70-73
    2543-9901
    Pojawia się w:
    Journal of Casting & Materials Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Investigations of the Mechanism of the Sand Shooting into the Core Box
    Autorzy:
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/379842.pdf
    Data publikacji:
    2018
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    core
    core box
    sand shooting
    deaerating
    rdzeń
    rdzenie skrzynkowe
    piaskowanie
    odpowietrzanie
    Opis:
    The results of investigations of sand shooting into the core box are presented in the hereby paper. The investigations concern the formation of the diphase sand-air flux, its motion, flowing and compaction in the cavity during the core forming. Conditions deciding on the course of individual phases of the process are discussed with taking into consideration the influence of such factors as: the shot pressure, shooting hole diameter, number and distribution of deaerating vents in experimental core boxes (of a single cavity and of multi cavities) on the core sand compaction state. Investigations were performed by means of the modernised experimental shooting machine SR-3D, of the shooting chamber volume of 3.3 dm3, connected with the system of pneumatic supply ensuring the stable pressure supply of values: 0.4 MPa, 0.5 MPa and 0.6 MPa. Two diameters of the shooting hole, equal 10 mm and 20 mm, were applied for filling three experimental core boxes differing in dimensions of cavities and in number and distribution of deaerating vents. The filling process of core boxes was recorded by means of the digital camera PHANTOM V210 with the filming rate of 3000 pictures in second. Simultaneously, during the shot, other values allowing to determine the intensity of the core sand outflow from the shooting chamber to the core box, were tested. The presented in this publication results constitute the important element of the experimental verification of the blowing process simulation calculations which will be performed.
    Źródło:
    Archives of Foundry Engineering; 2018, 18, 3; 113-119
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Assessment of Core Sands Properties in Blowing Process
    Autorzy:
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/381670.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    foundry
    core
    blowing process
    core sand
    odlewnictwo
    rdzeń odlewniczy
    masa rdzeniowa
    Opis:
    The effects of filling the core box cavity and sand compaction in processes of core production by blowing methods (blowing, shooting) depend on several main factors. The most important are: geometrical parameters of cavity and complexity of its shape, number, distribution and shape of blowing holes feeding sands as well as the venting of a technological cavity. Values of individual parameters are selected according to various criteria, but mostly they should be adjusted to properties of the applied core sand. Various methods developed by several researchers, including the authors own attempts, allow to assess core sands properties on the basis of special technological tests projecting the process into a laboratory scale. The developed criteria defining a degree or a filling ability factor provide a better possibility of assessing the core sand behaviour during flowing and core box filling, which indicate the value and structure of the obtained compacting decisive – after hardening – for strength and permeability. The mentioned above aspects are analysed – on the basis of authors’ own examinations - in the hereby paper.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 2 spec.; 13-16
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Validation of the Theoretical Model of Determining the Strength of Cores Made by the Blowing Method
    Autorzy:
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/380304.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    moulding sand
    core sand
    blowing method
    core properties
    masa formierska
    masa rdzeniowa
    metoda wdmuchiwania
    właściwości rdzenia
    Opis:
    Core sands for blowing processes, belong to these sands in which small amount of the applied binding material has the ability of covering the sand matrix surface in a way which - at relatively small coating thickness - allows to achieve the high strength. Although the deciding factor constitute, in this aspect, strength properties of a binder, its viscosity and ability to moisten the matrix surface, the essential meaning for the strength properties of the prepared moulding sand and the mould has the packing method of differing in sizes sand grains with the coating of the binding material deposited on their surfaces. The knowledge of the influence of the compaction degree of grains forming the core on the total contact surface area can be the essential information concerning the core strength. Forecasting the strength properties of core sands, at known properties of the applied chemically hardened binder and the quartz matrix, requires certain modifications of the existing theoretical models. They should be made more realistic with regard to assumptions concerning grain sizes composition of quartz sands and the packing structure deciding on the active surface area of the contacts between grains of various sizes and - in consequence - on the final strength of cores.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 3; 27-30
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of the Reclaim from the Cordis Technology on the Core Sand Strength
    Autorzy:
    Dańko, J.
    Dańko, R.
    Skrzyński, M.
    Dereń, M.
    Zygmunt, Ł
    Powiązania:
    https://bibliotekanauki.pl/articles/947568.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    core sand
    matrix recycling
    technologia Cordis
    regeneracja matrycy
    Opis:
    The investigation results of the mechanical reclamation of spent moulding sands from the Cordis technology are presented in the paper. The quality assessment of the obtained reclaim and the influence of the reclaim fraction in a matrix on the core sand strength is given. The reclaim quality assessment was performed on the basis of the determination of losses on ignition, Na2O content on reclaim grains and pH values. The reclaim constituted 100%, 75% and 50% of the core sand matrix, for which the bending strength was determined. The matrix reclamation treatment was performed in the experimental rotor reclaimer RD-6. Spent sands were applied in as-delivered condition and after the heating to a temperature of 140 oC. Shaped samples for strength tests were made by shooting and hardening of sands in the warmbox technology.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4; 17-20
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Characteristic of core manufacturing process with use of sand, bonded by ecological friendly nonorganic binders
    Autorzy:
    Fedoryszyn, A.
    Dańko, J.
    Dańko, R.
    Asłanowicz, M.
    Fulko, T.
    Ościłowski, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/947570.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    mechanization of foundry proces
    automation of foundry proces
    core blowing machine
    casting core
    inorganic binder
    mechanizacja procesu odlewniczego
    automatyzacja procesu odlewniczego
    maszyna odlewnicza
    rdzeń odlewniczy
    spoiwo nieorganiczne
    Opis:
    Mechanization of the process of core making with the use of inorganic and organic binders is based, almost solely, on core blowing machines. Presently the core blowing machines are equipped with tools and devices that allow for application of different technologies of core making. Cold-box, hot-box and warm-air technologies require that core blowing machines shall be additionally equipped with either core-box pre-heating system or gas purging and neutralization system, or hot air purging systems. Considering the possibility of using varied, the most advantageous technologies of core making, the production of universal core blowing machines equipped with replaceable devices has been undertaken in Poland. The universal core blowing systems allow for mechanization of core making process also with the use of sand, bonded by modern, eco-friendly binder systems. The paper presents selected results-based evaluation of core blowing process showing the scope of conducted design and implementation works.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 3; 19-24
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Elution of mixed moulding sands with the GEOPOL binder and core sands with the phenolic resin
    Autorzy:
    Holtzer, M.
    Żymankowska-Kumon, S.
    Dańko, R.
    Kmita, A.
    Powiązania:
    https://bibliotekanauki.pl/articles/380919.pdf
    Data publikacji:
    2013
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    environment protection
    phenolic resin
    moulding sand
    core sand
    BTEX
    PAHs
    ochrona środowiska
    żywica fenolowa
    masa formierska
    masa rdzeniowa
    Opis:
    Out of moulding and core sands used in the foundry industry, sands with organic binders deserve a special attention. These binders are based on synthetic resins, which ensure obtaining the proper technological properties and sound castings, however, they negatively influence the environment. Depending on the kind of the applied resin under an influence of a temperature such compounds as for example BTEX group and polycyclic aromatic hydrocarbons (PAHs) can be formed and released. During storing or economic utilization of used sand is possibility of eluting harmful substances into the environment. Therefore at assessing an influence of the used sand on the environment two above elements should be taken into consideration. Only such investigations provide the complete assessment of the given sand harmfulness.
    Źródło:
    Archives of Foundry Engineering; 2013, 13, 4; 53-56
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Influence of the Matrix Grain Size on the Apparent Density and Bending Strength of Sand Cores
    Autorzy:
    Dańko, R.
    Powiązania:
    https://bibliotekanauki.pl/articles/383095.pdf
    Data publikacji:
    2017
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    moulding sand
    core sand
    blowing method
    inorganic binder
    bending strength
    piasek formierski
    piasek rdzeniowy
    spoiwo nieorganiczne
    wytrzymałość na zginanie
    Opis:
    The results of investigations of the influence of the matrix grain sizes on properties of cores made by the blowing method are presented in the hereby paper. Five kinds of matrices, differing in grain size compositions, determined by the laser diffraction method in the Analysette 22NanoTec device, were applied in investigations. Individual kinds of matrices were used for making core sands in the Cordis technology. From these sands the shaped elements, for determining the apparent density of compacted sands and their bending strength, were made by the blowing method. The shaped elements (cores) were made at shooting pressures being 3, 4 and 5 atn. The bending strength of samples were determined directly after their preparation and after the storing time of 1 hour.
    Źródło:
    Archives of Foundry Engineering; 2017, 17, 1; 27-30
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Badania regeneracji termiczno-mechanicznej mieszaniny mas zużytych typu organicznego i nieorganicznego
    Examination of the Thermal-mechanical Reclamation of Used Organic and Unorganic Sands Mixtures
    Autorzy:
    Dańko, R.
    Łucarz, M.
    Dańko, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/382596.pdf
    Data publikacji:
    2015
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    masa formierska
    masa rdzeniowa
    masa zużyta
    regeneracja osnowy
    ocena jakości
    regenerat mas jednolitych
    moulding sand
    core sand
    used sand
    sand reclamation
    quality evaluation
    Opis:
    Celem przeprowadzonych badań było określenie możliwości regeneracji mieszaniny zużytych mas rdzeniowych pochodzących z procesów warm-box i technologii piasków otaczanych (Croninga), z dodatkiem zużytej masy klasycznej z bentonitem. Ze względu na rodzaj badanych mas zużytych poddano je regeneracji kombinowanej termiczno-mechanicznej, z wykorzystaniem stanowisk doświadczalnych zainstalowanych w Hali Maszyn Odlewniczych Wydziału Odlewnictwa AGH. Efekt regeneracji określany był poprzez badanie straty prażenia uzyskanego regeneratu, morfologii powierzchni ziaren oraz wytrzymałości na zginanie próbek mas formierskich, wykonanych z masy na osnowie regeneratu zagęszczanej metodą nadmuchiwania na stanowisku doświadczalnym PS-1 w technologii warm-box, po czasie odstawania próbek wynoszącym 1h.
    The aim of the study was to determine the possibility of reclamation of used core sands mixtures originated from the processes of warm-box and croning with the addition of the classical sand with bentonite. Due to the nature of studied sands combined thermal and mechanical regeneration was performed, with the use of experimental stands installed at the Foundry Engineering Faculty of AGH University of Science and Technology. The effects of reclamatiom process were determined by studying the loss on ignition of the reclaim, as well as the particle surface morphology and a bending strength of samples prepared according to warm-box core molding sands technology, performed using the laboratory PS-1 blower.
    Źródło:
    Archives of Foundry Engineering; 2015, 15, 4 spec.; 15-18
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
    Tytuł:
    Regeneracja mechaniczna i mechaniczno-termiczna zużytej masy rdzeniowej z procesu cold-box
    Mechanical and Thermo-mechanical Reclamation of Used Cold-box Sand
    Autorzy:
    Dańko, R.
    Łucarz, M.
    Dańko, J.
    Powiązania:
    https://bibliotekanauki.pl/articles/380098.pdf
    Data publikacji:
    2014
    Wydawca:
    Polska Akademia Nauk. Czytelnia Czasopism PAN
    Tematy:
    zagospodarowanie odpadów
    recykling osnowy
    masa zużyta
    masa rdzeniowa
    regeneracja kombinowana
    proces cold-box
    waste management
    recycling warp
    mass consumed
    weight core
    regeneration combined
    cold-box process
    Opis:
    W artykule przedstawiono wyniki badań regeneracji zużytej masy rdzeniowej pochodzącej z procesu cold-box. Badaniom poddano masy zużyte składające się głównie z niedopuszczonych do produkcji uszkodzonych rdzeni. Rdzenie te, nie podlegały destrukcji termicznej w formie, stąd ich dalsza obróbka mająca na celu odzyskanie osnowy kwarcowej wymagała zastosowania specjalnych technik pozwalających na efektywne oczyszczenie ziaren piasku z otoczki zużytego materiału wiążącego. W tym celu stosowano kombinację regeneracji mechanicznej o narastającym czasie obróbki w połączeniu z regeneracją termiczną. Odzyskane regeneraty były następnie poddane badaniom mającym na celu określenie ich stopnia oczyszczenia. Spośród znanych metod oceny instrumentalnej regeneratu w badaniach określano wartości: straty prażenia, odczynu pH, składu ziarnowego (analiza sitowa). Jako sprawdzian jakości regeneratu zastosowano badanie wytrzymałości na zginanie mas rdzeniowych sporządzonych na zregenerowanej osnowie.
    The paper presents the results of the regeneration of the spent core sand from cold-box process. The study concerned the reclamation treatment of foundry cores which was not allowed to production process due to their not permissible defects. These cores as a compacted core sand which not been subjected to thermal destruction in the mould had fully preserved their previous characteristic eg. strength, shape and volume hardening. In this case regeneration aimed at recovering the quartz matrix requires the use of special techniques to clean the grains of sand from the used binding material. To solve this problem the special preparing of used cores were applied ensuring the proper grain size composition subjected to dedusting prior to reclamation treatment. Both the mechanical and mechanical-thermal methods of regeneration were tested during research. The recovered the quartz matrix was evalutated by following of well known instrumental tests: loss on ignition, pH value, sieve analysis, dust content. Furthermore reclaim was used to prepare core sand and to perform test bending strength tests.
    Źródło:
    Archives of Foundry Engineering; 2014, 14, 4 spec.; 21-24
    1897-3310
    2299-2944
    Pojawia się w:
    Archives of Foundry Engineering
    Dostawca treści:
    Biblioteka Nauki
    Artykuł
      Wyświetlanie 1-13 z 13

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