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Wyświetlanie 1-4 z 4
Tytuł:
Analysis of the impact of double shot peening on the value of roughness parameter and distribution of stresses in the RSA 501 alloy
Autorzy:
Byczkowska, P.
Sawicki, J.
Januszewicz, B.
Stegliński, M.
Powiązania:
https://bibliotekanauki.pl/articles/957816.pdf
Data publikacji:
2017
Wydawca:
Stowarzyszenie Inżynierów i Techników Mechaników Polskich
Tematy:
shot peening
double shot peening
surface treatment
residual stresses
roughness
Opis:
The bead blasting process is widespread in both the automotive and aerospace industry and is performed in order to improve the fatigue strength of various components. Bead blasting is a cold plastic forming process during which the surface of the material processed is hit by small, hard particles consisting of steel pellets, bearing balls or glass beads. It increases the hardness of the outer layer and establishes compression stresses inside it, which is why this processing is often used to improve fatigue strength. Contrary to other peening methods, bead blasting does not result in a reduction in the height of the processed surface’s unevenness in most cases. Shot peening changes the residual tensile stresses into residual compression stresses, thanks to which, the lifetime of the parts processed is extended and their carrying capacity is increased. The double shot peening process proposed by the authors consists in a two-stage bead blasting process. The first stage consists in blasting with round cast steel pellets, pellets cut from wire or cast iron pellets. During the second stage the same samples underwent glass bead blasting. The tests conducted on the RSA-501 aluminum alloy indicate that as a result of the processing medium’s impact in the form of glass beads or pellets of different diameter and shape, a permanent plastic deformation of the material surface occurs. On the basis of the obtained results it is possible to infer that the choice of parameters of both conventional shot peening and the double shot peening determine the impact thereof on the material’s mechanical properties. Thanks to the application of the double shot peening process there is a noticeable decrease in value of the Ra parameter, by about 40% on average. When analyzing the compressive stress results it is possible to state that after the first blasting process the value of stress was increasing when moving deeply into the sample from its surface, while after the glass bead blasting the value of compressive stress was significantly higher already near the surface. Double shot peening results in an increase in the value of compressive stresses by 40-50% when compared to conventional blasting.
Źródło:
Advances in Science and Technology. Research Journal; 2017, 11, 3; 1-9
2299-8624
Pojawia się w:
Advances in Science and Technology. Research Journal
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Influence of Single-Stage and Duplex Shot Peening on Surface Roughness and Residual Stresses in Al Mg5 Mn1 Sc0,8 Zr0,4 Alloy
Autorzy:
Byczkowska, P.
Sawicki, J.
Januszewicz, B.
Stegliński, M.
Powiązania:
https://bibliotekanauki.pl/articles/353741.pdf
Data publikacji:
2018
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
shot peening
double shot peening
residual stresses
roughness
Opis:
Conventional shot peening (SP) is cheap surface treatment widely used to enhance fatigue life of mechanical components [3,4]. Basically, it is shooting small particles (shots) on the surface of the sample. However, the process itself is so complex that a lot of companies are not able to optimally employ it due to the amount of parameters that must be controlled all at the same time. The duplex process consists in two stages of shot-peening treatment. The first one consist of shot-peening with spherical cast steel shots or cut wire shots. During the second stage the samples processed in stage one were subject to shot-peening with glass beads. In this work, RSA-501 aluminium alloy was shot peened using shots of different material and diameter and tested using a measurement of residual stresses and surface roughness. Tests and studies conducted so far on RSA-501 aluminium alloy demonstrate that bombardment by a treatment medium in the form of glass beads or shots of various shapes and diameters induces permanent plastic deformation of the surface layer. The roughness achieved after the shot-peening process was determined for each treatment medium. The largest value of Ra parameter was achieved for cut wire shots and this result is consistent with the above-mentioned theoretical knowledge. This medium is the most aggressive one to the surface being treated primarily due to the sharp edges of shots. The duplex process was successful in obtaining higher values of compressive stresses in surface layer than values achievable in conventional single-stage shot peening process.
Źródło:
Archives of Metallurgy and Materials; 2018, 63, 1; 505-511
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
An analysis of crystallographic texture and residual stresses of aluminium alloy RSA-501 after selected processes of twist extrusion (TE)
Autorzy:
Byczkowska, P.
Sawicki, J.
Adamczyk-Cieślak, B.
Januszewicz, B.
Powiązania:
https://bibliotekanauki.pl/articles/24200596.pdf
Data publikacji:
2022
Wydawca:
Stowarzyszenie Komputerowej Nauki o Materiałach i Inżynierii Powierzchni w Gliwicach
Tematy:
severe plastic deformation
twist extrusion
aluminium
FEM
crystallographic texture
stress
hardness
odkształcenie plastyczne
wyciskanie skrętne
tekstura krystalograficzna
naprężenie
twardość
Opis:
Purpose: This study presents the residual stress analysis for the twist extrusion (TE) process after the experiment and numerical simulation and the analysis of the crystallographic texture changes and changes in hardness before and after the TE process for an RSA-501 aluminium alloy (Al; Mg5%; Mn1.5%; Sc0.8%; Zr0.4%). Design/methodology/approach: Crystallographic textures were obtained with the PANAlytical Empyrean X-ray diffractometer. The stresses were measured by applying the X-ray method with the use of using the PROTO iXRD diffractometer. Findings: The use of severe plastic deformation processes in the mass of the material leads to a significant change difference in the stress distribution in the workpiece and a change in texture compared to the reference material. The stress distribution in the sample cross-section and stress values varied and depended on the stage of the twisting process to which the surface was subjected. The highest stress (about 600 MPa) appears at the peaks of the front surface when exiting the twist area die TE. Higher stress values at the edges of the specimen are caused by friction (deformation) of the material against the die surface. The TE process strengthened – the highest crystallographic texture background level was 49%. Practical implications: The conducted tests and the obtained results allow the determination of the process parameters and critical areas of the sample by carrying out a numerical simulation. Originality/value: Microhardness increases due to the TE process and the largest values were observed at the edges. This phenomenon is confirmed by the numerical simulation results presented in this paper.
Źródło:
Archives of Materials Science and Engineering; 2022, 118, 1; 5--28
1897-2764
Pojawia się w:
Archives of Materials Science and Engineering
Dostawca treści:
Biblioteka Nauki
Artykuł
Tytuł:
Synergy of the Plastic Treatment HPT and Shot Peening in Aluminium Alloy Al-Mg-Mn-Sc-Zr
Autorzy:
Stegliński, M.
Byczkowska, P.
Sawicki, J.
Kaczmarek, Ł.
Januszewicz, B.
Klich, M.
Powiązania:
https://bibliotekanauki.pl/articles/355364.pdf
Data publikacji:
2016
Wydawca:
Polska Akademia Nauk. Czytelnia Czasopism PAN
Tematy:
high-pressure torsion
shot peening
numerical analysis
residual stresses
fatigue strength
Opis:
An improvement in fatigue strength is one of the main factors enabling the use of high-durability Al-Mg-Mn-Sc-Zr alloys in functional components of mobile robots. As part of this study, a computer simulation was carried out using ANSYS LS-DYNA software that involved the hybridization of high pressure torsion (HPT) and shot peening (SP) forming processes. The numerical analysis was aimed at determining residual stresses and strains that affect the durability and stress characteristics of the analyzed Al alloy. Results of the study indicate that tensile stresses of σ = 300 MPa generated as a result of HPT are transformed into a beneficial stress of σ = 25 MPa resulting from plastic strains caused by SP surface treatment.
Źródło:
Archives of Metallurgy and Materials; 2016, 61, 2B; 1135-1142
1733-3490
Pojawia się w:
Archives of Metallurgy and Materials
Dostawca treści:
Biblioteka Nauki
Artykuł
    Wyświetlanie 1-4 z 4

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